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SYNTHESIS OF A NOVEL FIVE-DEGREES–OF-FREEDOM PARALLEL KINEMATIC MANIPULATOR 一种新型五自由度并联运动机械手的综合
IF 0.5 4区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2021-05-28 DOI: 10.7166/32-1-2382
Wesley Emile Dharmalingum, J. Padayachee, G. Bright
This paper presents the design and analysis of a novel five degrees-of- freedom (DOF) parallel kinematic manipulator (PKM) for part-handling, sorting, general positioning, and robotic machining applications. The 2- R(Pa-IQ)RR, R(Pa-IQ)R manipulator has two rotational DOFs, one parasitic rotation, and three translational DOFs. In comparison with other 5- and 6- DOF PKMs, this PKM possesses three pairs of coplanar legs that contain nested kinematic chains, and it makes exclusive use of revolute and prismatic joints. The inverse kinematic analysis is a novel extension of the geometric (vector) method with the analysis of inner and outer kinematic chains. The forward kinematic analysis was solved using the Newton Raphson (NR) method. The results of the forward and inverse kinematic analyses were validated with SolidWorks ®  and MATLAB ®  simulations.
本文设计和分析了一种新型的五自由度并联机械手,用于零件搬运、分拣、一般定位和机器人加工。2- R(Pa-IQ)RR, R(Pa-IQ)R机械手具有两个旋转自由度,一个寄生旋转自由度和三个平移自由度。与其他五自由度和六自由度PKM相比,该PKM具有三对共面腿,其中包含嵌套的运动链,并且它专门使用了旋转和移动关节。逆运动学分析是对几何(矢量)法的一种新颖的扩展,主要分析内、外运动链。采用Newton Raphson (NR)法进行了正运动学分析。通过SolidWorks®和MATLAB®仿真验证了正运动学和逆运动学分析的结果。
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引用次数: 0
TIME-DRIVEN ACTIVITY-BASED COSTING RELATED TO DIGITAL TWINNING IN ADDITIVE MANUFACTURING 增材制造中与数字结对相关的时间驱动作业成本法
IF 0.5 4区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2021-05-28 DOI: 10.7166/32-1-2271
Alistair R. Anderson, A. F. Van Der Merwe
Many businesses in the additive manufacturing industry have limited equipment capacity. This method of using time-driven activity-based costing in collaboration with digital twinning will be advantageous to optimise their use of time and their capacity. Optimising the use of time is essential to ensure efficient process flow and to waste less time and money. To optimise, we need to analyse system dynamics and model system responses, to enable us to consider various scenarios iteratively. This paper first considers activity-based costing, driven by its most precious resource, time. Standard time is defined as the base parameter by which cost is calculated. Charge-out rates of elements are based on the actual cost of equipment apportioned to activities, based on the time spent using such equipment. The process chain is broken into elements, each of which incurs full cost when started. The value chain develops accordingly, enabling us to predict the actual cost of production. Second, the use of digital twinning to model standard time is considered. Stochastic variation is evident, but standard time can be allocated to each element in the process chain, given a certain confidence level. Together, a cause — effect prediction model can be developed. The model would predict the time that a process chain, consisting of known elements, would take. However, in the event of an occurrence out of the norm, the updated expected time can be predicted. Using the same rates, the new cost can be determined immediately. We propose that the digital twin can predict production cost, based on a statistically measurable stochastic variation of element duration and the time-varying charge-out rate.
增材制造业的许多企业的设备产能有限。这种将时间驱动的作业成本法与数字结对相结合的方法将有利于优化他们的时间利用和能力。优化时间使用对于确保高效流程和减少时间和金钱浪费至关重要。为了优化,我们需要分析系统动力学并对系统响应进行建模,使我们能够反复考虑各种场景。本文首先考虑作业成本法,它是由最宝贵的资源时间驱动的。标准时间被定义为计算成本的基本参数。各组成部分的收费率是根据分配给各项活动的设备的实际成本和使用这些设备的时间计算的。流程链被分解为多个元素,每个元素在启动时都会产生全部成本。价值链相应发展,使我们能够预测实际生产成本。其次,考虑使用数字孪生来对标准时间进行建模。随机变化是明显的,但标准时间可以分配给过程链中的每个元素,给定一定的置信水平。总之,可以开发出一个因果预测模型。该模型将预测由已知元素组成的过程链所需的时间。然而,在发生超出规范的情况下,可以预测更新的预期时间。使用相同的费率,可以立即确定新的成本。我们提出,数字孪生可以基于元素持续时间和时变充电率的统计可测量随机变化来预测生产成本。
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引用次数: 3
DEVELOPMENT AND ANALYSIS OF RECONFIGURABLE ROBOTIC END-EFFECTOR FOR MACHINING AND PART HANDLING 用于加工和零件搬运的可重构机器人末端执行器的开发与分析
IF 0.5 4区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2021-05-28 DOI: 10.7166/32-1-2293
C.E. Reddy, J. Padayachee, G. Bright
Advanced robotic systems are an Industry 4.0 enabler in smart factories. Industrial robotic manipulators require an end-effector to perform tasks. The purpose of this study was to research and develop a reconfigurable robotic end-effector for machining and part handling. The device eliminates the need for separate robots to perform part handling and machining operations. A reconfigurable, dual-purpose design eliminates lengthy end-effector changes. The paper presents the mechanical conceptualisation, detailed design, manufacturing, and testing of the end- effector and spindle system. The concept uses a flexible, cable-driven gripper system in conjunction with a compact, lightweight milling system that is capable of machining non-ferrous metals. The results demonstrate the versatility and high compliance of the gripper. An experimental study revealed the influence that reconfigurability has on the spindle dynamics. The dynamic response of the gripping system was also experimentally examined during machining to evaluate the practicality of a dual-purpose design. Experimentally developed stability lobe diagrams are presented, which characterise the stable operating parameters of the machining system.
先进的机器人系统是智能工厂的工业4.0推动者。工业机械臂需要末端执行器来执行任务。本研究的目的是研究和开发一种可重构的机器人末端执行器,用于机械加工和零件处理。该装置不需要单独的机器人来执行零件处理和加工操作。可重新配置的双重用途设计消除了冗长的末端执行器更改。本文介绍了末端执行器和主轴系统的机械概念、详细设计、制造和测试。该概念使用了一个灵活的,电缆驱动的夹具系统与一个紧凑的,轻量级的铣削系统相结合,能够加工有色金属。结果表明,该夹持器具有通用性和高顺应性。实验研究揭示了可重构性对主轴动力学的影响。在加工过程中,还对夹持系统的动态响应进行了实验研究,以评估双用途设计的实用性。给出了实验开发的稳定波瓣图,它表征了加工系统的稳定运行参数。
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引用次数: 0
KNOWLEDGE TRANSFER ACROSS DIFFERENT BOUNDARIES IN A PROJECT ENVIRONMENT: A CASE STUDY OF A BOTSWANA MINING ORGANISATION 项目环境中跨越不同边界的知识转移&以博茨瓦纳矿业组织为例
IF 0.5 4区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2021-05-28 DOI: 10.7166/32-1-2326
Abel Jhamba, H. Steyn
Effective knowledge transfer is essential in obtaining a competitive advantage. In a project environment, knowledge transfer occurs across different boundaries and involves different stakeholders  —  a topic much neglected in the literature. This paper explores the processes at play when knowledge is transferred across different boundaries, and then focuses on the role played by the document management system in a project management office. Results from focus group workshops and interviews indicate that the project management office plays a vital role in ensuring effective knowledge transfer, and that the roles differ at different boundaries. In the mining case study, the document management system plays a key role in knowledge transfer.
有效的知识转移对于获得竞争优势至关重要。在项目环境中,知识转移跨越不同的边界,涉及不同的利益相关者——这是文献中经常被忽视的话题。本文探讨了知识跨越不同边界转移时的过程,然后重点讨论了文档管理系统在项目管理办公室中所扮演的角色。焦点小组研讨会和访谈的结果表明,项目管理办公室在确保有效的知识转让方面发挥着至关重要的作用,而且在不同的边界上作用不同。在挖掘案例研究中,文档管理系统在知识转移中起着关键作用。
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引用次数: 1
FACTORS THAT INFLUENCE THE DECISION TO OUTSOURCE MAINTENANCE IN THE PROCESSING INDUSTRY 影响加工行业维修外包决策的因素
IF 0.5 4区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2021-05-28 DOI: 10.7166/32-1-2127
Darryl James Summers, J. Visser
The success rate of outsourcing in South Africa is fairly low. Companies that make the incorrect decision to outsource maintenance place themselves at risk of poor maintenance performance, a high operational cost of maintenance, and substantial costs to redevelop internal maintenance capabilities. The identification of the factors applicable to the decision to outsource maintenance can form the basis of a decision framework or model, and has the potential to improve the quality of decision-making in maintenance management. This paper discusses the results of a survey that was carried out to determine the main decision factors that maintenance and asset managers could use when they consider outsourcing some maintenance work. Most of the 62 respondents were from the oil and energy sector or the chemicals sector of South African industry. The main decision factors were identified as contractor experience, the availability of a suitable contractor, and the scarcity of skills or employees. The findings of this survey are useful for maintenance and asset managers to decide whether or not to outsource an activity, and to rank potential contractors.
南非的外包成功率相当低。做出错误外包维护决定的公司将面临维护性能差、维护运营成本高以及重新开发内部维护能力的巨大成本的风险。确定适用于外包维修决策的因素可以形成决策框架或模型的基础,并有可能提高维修管理决策的质量。本文讨论了一项调查的结果,该调查旨在确定维护和资产经理在考虑外包某些维护工作时可以使用的主要决策因素。62名受访者中的大多数来自南非工业的石油和能源部门或化学品部门。主要决策因素被确定为承包商经验、合适承包商的可用性以及技能或员工的稀缺性。这项调查的结果有助于维护和资产管理人员决定是否外包活动,并对潜在承包商进行排名。
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引用次数: 0
A FUZZY INFERENCE APPROACH TO SUPPLIER SEGMENTATION FOR STRATEGIC DEVELOPMENT 面向战略发展的供应商细分模糊推理方法
IF 0.5 4区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2021-05-28 DOI: 10.7166/32-1-2286
G. Rajesh, R. Raju
A company embracing an agile strategy to win business must increase its agility and that of its strategic suppliers. Segmentation is an important tool for selecting suppliers that can be developed. This paper addresses the challenge of selecting suppliers in order to develop their agility. A novel segmentation of strategic suppliers is done on the dimensions of agility capability and business excellence. The cascaded fuzzy inference system is the tool used to assess the dimensions of agility capability and business excellence and to construct a segmentation matrix. The strategic segmentation matrix helps to identify suppliers that the company can develop.
采用敏捷战略来赢得业务的公司必须提高其敏捷性及其战略供应商的敏捷性。细分是选择可以开发的供应商的重要工具。本文解决了选择供应商以发展其敏捷性的挑战。从敏捷性、能力和卓越性三个维度对战略供应商进行了新的细分。级联模糊推理系统是用于评估敏捷性能力和业务卓越性维度并构建分割矩阵的工具。战略细分矩阵有助于确定公司可以开发的供应商。
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引用次数: 1
DEVELOPING A SUSTAINABLE BUSINESS EXCELLENCE MODEL AND DISCUSSING KEY FACTORS 开发可持续的卓越商业模式并讨论关键因素
IF 0.5 4区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2021-05-28 DOI: 10.7166/32-1-2397
Ping Fan, Wei-Lun Chang
To achieve sustainable growth and maintain competitive advantages, many companies consider the sustainability of society and the environment, and adopt the business excellence (BE) framework of quality awards to promote total quality management (TQM) activities.  This study used the Malcolm Baldrige National Quality Award’s (MBNQA)  business excellence evaluation standard as the main body, supplemented by the Dow Jones Sustainability Indexes (DJSI). It proposed scoring criteria for the sustainable business excellence model, and discussed the degree of cause and correlation between evaluation criteria. The key factors were explored to provide companies with a reference for the pursuit of sustainable business excellence.
为了实现可持续增长和保持竞争优势,许多公司考虑到社会和环境的可持续性,并采用质量奖的卓越商业(BE)框架来促进全面质量管理(TQM)活动。本研究以Malcolm Baldrige国家质量奖(MBNQA)商业卓越评价标准为主体,辅以道琼斯可持续发展指数(DJSI)。提出了可持续商业卓越模型的评分标准,并讨论了评价标准之间的因果程度和相关性。探讨了关键因素,为企业追求可持续卓越经营提供了参考。
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引用次数: 2
PRODUCTION ENGINEERING CURRICULUM IN INDUSTRY 4.0 IN A BRAZILIAN CONTEXT 巴西工业4.0背景下的生产工程课程
IF 0.5 4区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2020-12-14 DOI: 10.7166/31-4-2033
Rodrigo de Souza, O. Quelhas, G. Marchisotti, J. Neto, R. Anholon, C. A. Marinho
Industry 4.0 has been discussed in the scientific community since its inception in 2011. Discussions have focused on characterising what Industry 4.0 is. This industry will increasingly require professionals to perform complex and indirect tasks, such as working together with machines in their daily work. This article aims to analyse the skills and competencies required by Industry 4.0, and to compare them with the scope of production engineering disciplines in six Brazilian universities. As a methodological option, the study is classified as exploratory, bibliographic, and qualitative. It is established that the current syllabus of production engineering courses of Brazilian universities needs to be improved, seeking alignment with the skills and competencies required by Industry 4.0. Although the Industry 4.0 theme is being discussed in the scientific field in Brazilian universities, it is not yet possible to identify any key actions taken to adjust and improve production engineering courses.
工业4.0自2011年成立以来一直在科学界进行讨论。讨论的重点是描述什么是工业4.0。这个行业将越来越多地要求专业人员执行复杂和间接的任务,例如在日常工作中与机器一起工作。本文旨在分析工业4.0所需的技能和能力,并将其与巴西六所大学的生产工程学科范围进行比较。作为一种方法论选择,该研究分为探索性、目录性和定性。已经确定,巴西大学目前的生产工程课程大纲需要改进,以寻求与工业4.0所需的技能和能力相一致。尽管巴西大学正在科学领域讨论工业4.0主题,但尚不可能确定为调整和改进生产工程课程而采取的任何关键行动。
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引用次数: 3
ESTABLISHING A SELECTION FRAMEWORK FOR A LEAN AND VALUE ENGINEERING HYBRID METHODOLOGY 建立精益与价值工程混合方法的选择框架
IF 0.5 4区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2020-12-14 DOI: 10.7166/31-4-2299
Nosipho Philisiwe Gumede, T. Hattingh
The evolution of continuous improvement methodologies is evident in the formalisation of activities, their spread across disciplines, and the formation of hybrid methodologies. This study focuses on hybrid methodology formation, and specifically on lean and value engineering. It is proposed that hybrid methodologies be implemented using interchangeable use, concurrent use, and integrated use models; however, the literature does not provide distinct model definitions nor a formal framework to guide model selection. This study uses a systematic literature review to establish a model selection framework based on distinct model definitions. The aim of this framework is to support implementation and to create a standardised platform for future development, ultimately leading to improved and more sustainable success in implementation.
持续改进方法论的演变体现在活动的形式化、跨学科的传播以及混合方法论的形成上。本研究的重点是混合方法论的形成,特别是精益和价值工程。建议使用可互换使用、并发使用和集成使用模型来实现混合方法;然而,文献既没有提供明确的模型定义,也没有提供指导模型选择的正式框架。本研究采用系统的文献综述,建立了一个基于不同模型定义的模型选择框架。该框架的目的是支持实施,并为未来的发展创建一个标准化平台,最终在实施中取得更好和更可持续的成功。
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引用次数: 0
PERFORMANCE OPTIMISATION ON WAITING TIME USING QUEUEING THEORY IN AN ADVANCED MANUFACTURING ENVIRONMENT 在先进制造环境中使用排队理论对等待时间进行性能优化
IF 0.5 4区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2020-12-14 DOI: 10.7166/31-4-2217
G. Salawu, G. Bright, C. Onunka
Queueing is a common phenomenon in various stages of manufacturing systems and some other organisations. Queueing usually reduces the time required by managers and manufacturers to complete a desired task. The queueing mathematical theory is a viable tool for analysing a waiting line model. This research presents the implementation of robots at the packaging stage of a virtual manufacturing scenario in which mathematical models were used to describe each stage of the manufacturing process. Some suitable parameters and operating conditions were assumed, and the Newton-Raphson iteration formula was implemented for numerical analysis of the models. Simulation was carried out to achieve optimal values that could yield efficient productivity. The optimisation process gave an outcome that adequately showed how queueing can be managed in the packaging stage in an advanced manufacturing environment.
排队是制造系统和其他一些组织各个阶段的常见现象。排队通常会减少经理和制造商完成所需任务所需的时间。排队数学理论是分析排队模型的可行工具。本研究介绍了机器人在虚拟制造场景的封装阶段的实现,其中使用数学模型来描述制造过程的每个阶段。假设了一些合适的参数和操作条件,并采用Newton-Raphson迭代公式对模型进行了数值分析。进行模拟以获得可以产生有效生产力的最佳值。优化过程给出的结果充分表明了在先进的制造环境中,如何在包装阶段管理排队。
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引用次数: 2
期刊
South African Journal of Industrial Engineering
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