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Lock-in spectrum: a tool for representing long-term evolution of bearing fault in the time–frequency domain using vibration signal 锁定频谱:利用振动信号在时频域表示轴承故障长期演变的工具
IF 1.6 4区 工程技术 Q3 INSTRUMENTS & INSTRUMENTATION Pub Date : 2024-07-25 DOI: 10.1108/sr-04-2024-0365
Meng Zhang

Purpose

This study aims to propose a method for monitoring bearing health in the time–frequency domain, termed the Lock-in spectrum, to track the evolution of bearing faults over time and frequency.

Design/methodology/approach

The Lock-in spectrum uses vibration signals captured by vibration sensors and uses a lock-in process to analyze specified frequency bands. It calculates the distribution of signal amplitudes around fault characteristic frequencies over short time intervals.

Findings

Experimental results demonstrate that the Lock-in spectrum effectively captures the degradation process of bearings from fault inception to complete failure. It provides time-varying information on fault frequencies and amplitudes, enabling early detection of fault growth, even in the initial stages when fault signals are weak. Compared to the benchmark short-time Fourier transform method, the Lock-in spectrum exhibits superior expressive ability, allowing for higher-resolution, long-term monitoring of bearing condition.

Originality/value

The proposed Lock-in spectrum offers a novel approach to bearing health monitoring by capturing the dynamic evolution of fault frequencies over time. It surpasses traditional methods by providing enhanced frequency resolution and early fault detection capabilities.

目的本研究旨在提出一种在时频域监测轴承健康状况的方法(称为锁定频谱),以跟踪轴承故障随时间和频率的变化。实验结果实验结果表明,锁定频谱能有效捕捉轴承从发生故障到完全失效的退化过程。它提供了故障频率和振幅的时变信息,即使在故障信号较弱的初始阶段,也能及早发现故障的增长。与基准的短时傅立叶变换方法相比,锁定频谱表现出更强的表达能力,可以对轴承状况进行更高分辨率的长期监测。它超越了传统方法,提供了更高的频率分辨率和早期故障检测能力。
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引用次数: 0
Improved DOA estimation of MEMS vector hydrophone combined with CEEMDAN and wavelet transform for noise reduction 改进 MEMS 矢量水听器的 DOA 估算,结合 CEEMDAN 和小波变换以降低噪声
IF 1.6 4区 工程技术 Q3 INSTRUMENTS & INSTRUMENTATION Pub Date : 2024-07-19 DOI: 10.1108/sr-04-2024-0293
Zican Chang, Guojun Zhang, Wenqing Zhang, Yabo Zhang, Li Jia, Zhengyu Bai, Wendong Zhang

Purpose

Ciliated microelectromechanical system (MEMS) vector hydrophones pick up sound signals through Wheatstone bridge in cross beam-ciliated microstructures to achieve information transmission. This paper aims to overcome the complexity and variability of the marine environment and achieve accurate location of targets. In this paper, a new method for ocean noise denoising based on improved complete ensemble empirical mode decomposition with adaptive noise combined with wavelet threshold processing method (CEEMDAN-WT) is proposed.

Design/methodology/approach

Based on the CEEMDAN-WT method, the signal is decomposed into different intrinsic mode functions (IMFs), and relevant parameters are selected to obtain IMF denoised signals through WT method for the noisy mode components with low sample entropy. The final pure signal is obtained by reconstructing the unprocessed mode components and the denoising component, effectively separating the signal from the wave interference.

Findings

The three methods of empirical mode decomposition (EMD), ensemble empirical mode decomposition (EEMD) and CEEMDAN are compared and analyzed by simulation. The simulation results show that the CEEMDAN method has higher signal-to-noise ratio and smaller reconstruction error than EMD and EEMD. The feasibility and practicability of the combined denoising method are verified by indoor and outdoor experiments, and the underwater acoustic experiment data after processing are combined beams. The problem of blurry left and right sides is solved, and the high precision orientation of the target is realized.

Originality/value

This algorithm provides a theoretical basis for MEMS hydrophones to achieve accurate target positioning in the ocean, and can be applied to the hardware design of sonobuoys, which is widely used in various underwater acoustic work.

目的纤毛微机电系统(MEMS)矢量水听器通过横梁纤毛微结构中的惠斯通电桥拾取声音信号,实现信息传输。本文旨在克服海洋环境的复杂性和多变性,实现目标的精确定位。设计/方法/途径基于 CEEMDAN-WT 方法,将信号分解为不同的本征模态函数(IMF),并选择相关参数,通过小波阈值处理方法获得低样本熵的噪声模态成分的 IMF 去噪信号。通过重建未处理的模式分量和去噪分量,得到最终的纯信号,从而有效地将信号从波干扰中分离出来。研究结果通过仿真对经验模式分解(EMD)、集合经验模式分解(EEMD)和 CEEMDAN 三种方法进行了比较和分析。仿真结果表明,与 EMD 和 EEMD 相比,CEEMDAN 方法具有更高的信噪比和更小的重建误差。通过室内和室外实验验证了组合去噪方法的可行性和实用性,并对处理后的水下声学实验数据进行了组合波束处理。原创性/价值该算法为 MEMS 水听器在海洋中实现目标精确定位提供了理论依据,可应用于声纳浮标的硬件设计,广泛应用于各种水下声学工作中。
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引用次数: 0
Advances in field-effect tube biosensors constructed on silicon nanowires, graphene and carbon nanotubes for heavy metal ion detection 用于重金属离子检测的硅纳米线、石墨烯和碳纳米管场效应管生物传感器的研究进展
IF 1.6 4区 工程技术 Q3 INSTRUMENTS & INSTRUMENTATION Pub Date : 2024-07-19 DOI: 10.1108/sr-03-2024-0184
Xinran Yang, Junhui Du, Hongshuo Chen, Chuanjin Cui, Haibin Liu, Xuechao Zhang

Purpose

Field-effect transistor (FET) has excellent electronic properties and inherent signal amplification, and with the development of nanomaterials technology, FET biosensors with nanomaterials as channels play an important role in the field of heavy metal ion detection. This paper aims to review the research progress of silicon nanowire, graphene and carbon nanotube field-effect tube biosensors for heavy metal ion detection, so as to provide technical support and practical experience for the application and promotion of FET.

Design/methodology/approach

The article introduces the structure and principle of three kinds of FET with three kinds of nanomaterials, namely, silicon nanowires, graphene and carbon nanotubes, as the channels, and lists examples of the detection of common heavy metal ions by the three kinds of FET sensors in recent years. The article focuses on the advantages and disadvantages of the three sensors, puts forward measures to improve the performance of the FET and looks forward to its future development direction.

Findings

Compared with conventional instrumental analytical methods, FETs prepared using nanomaterials as channels have the advantages of fast response speed, high sensitivity and good selectivity, among which the diversified processing methods of graphene, the multi-heavy metal ions detection of silicon nanowires and the very low detection limit and wider detection range of carbon nanotubes have made them one of the most promising detection tools in the field of heavy metal ions detection. Of course, through in-depth analysis, this type of sensor has certain limitations, such as high cost and strict process requirements, which are yet to be solved.

Originality/value

This paper elaborates on the detection principle and classification of field-effect tube, investigates and researches the application status of three kinds of FET biosensors in the detection of common heavy metal ions. By comparing the advantages and disadvantages of each of the three sensors in practical applications, the paper focuses on the feasibility of improvement measures, looks forward to the development trend in the field of heavy metal detection and ultimately promotes the application of field-effect tube development technology to continue to progress, so that its performance continues to improve and the application field is constantly expanding.

目的场效应晶体管(FET)具有优异的电子特性和固有的信号放大功能,随着纳米材料技术的发展,以纳米材料为通道的场效应管生物传感器在重金属离子检测领域发挥着重要作用。本文旨在综述硅纳米线、石墨烯和碳纳米管场效应管生物传感器在重金属离子检测方面的研究进展,为场效应管的应用和推广提供技术支持和实践经验。设计/方法/途径文章介绍了以硅纳米线、石墨烯和碳纳米管三种纳米材料为通道的三种场效应管的结构和原理,列举了近年来三种场效应管传感器检测常见重金属离子的实例。文章重点分析了三种传感器的优缺点,提出了提高场效应晶体管性能的措施,并展望了其未来的发展方向。研究结果与传统的仪器分析方法相比,以纳米材料为通道制备的场效应晶体管具有响应速度快、灵敏度高、选择性好等优点,其中石墨烯多样化的加工方法、硅纳米线的多重金属离子检测以及碳纳米管极低的检测限和更宽的检测范围,使其成为重金属离子检测领域最具发展前景的检测工具之一。当然,通过深入分析,该类传感器也存在一定的局限性,如成本高、工艺要求严格等,这些问题都有待解决。通过比较三种传感器在实际应用中各自的优缺点,重点探讨改进措施的可行性,展望重金属检测领域的发展趋势,最终推动场效应管应用开发技术不断进步,使其性能不断提高,应用领域不断拓展。
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引用次数: 0
Advancing predictive maintenance: a deep learning approach to sensor and event-log data fusion 推进预测性维护:传感器和事件日志数据融合的深度学习方法
IF 1.6 4区 工程技术 Q3 INSTRUMENTS & INSTRUMENTATION Pub Date : 2024-07-09 DOI: 10.1108/sr-03-2024-0183
Zengkun Liu, Justine Hui

Purpose

This study aims to introduce an innovative approach to predictive maintenance by integrating time-series sensor data with event logs, leveraging the synergistic potential of deep learning models. The primary goal is to enhance the accuracy of equipment failure predictions, thereby minimizing operational downtime.

Design/methodology/approach

The methodology uses a dual-model architecture, combining the patch time series transformer (PatchTST) model for analyzing time-series sensor data and bidirectional encoder representations from transformers for processing textual event log data. Two distinct fusion strategies, namely, early and late fusion, are explored to integrate these data sources effectively. The early fusion approach merges data at the initial stages of processing, while late fusion combines model outputs toward the end. This research conducts thorough experiments using real-world data from wind turbines to validate the approach.

Findings

The results demonstrate a significant improvement in fault prediction accuracy, with early fusion strategies outperforming traditional methods by 2.6% to 16.9%. Late fusion strategies, while more stable, underscore the benefit of integrating diverse data types for predictive maintenance. The study provides empirical evidence of the superiority of the fusion-based methodology over singular data source approaches.

Originality/value

This research is distinguished by its novel fusion-based approach to predictive maintenance, marking a departure from conventional single-source data analysis methods. By incorporating both time-series sensor data and textual event logs, the study unveils a comprehensive and effective strategy for fault prediction, paving the way for future advancements in the field.

目的本研究旨在通过整合时间序列传感器数据和事件日志,利用深度学习模型的协同潜力,为预测性维护引入一种创新方法。该方法采用双模型架构,将用于分析时间序列传感器数据的补丁时间序列变压器(PatchTST)模型与用于处理文本事件日志数据的变压器双向编码器表示相结合。为了有效整合这些数据源,我们探索了两种不同的融合策略,即早期融合和后期融合。早期融合方法在处理的初始阶段合并数据,而后期融合则在处理结束时合并模型输出。研究结果表明,早期融合策略显著提高了故障预测准确率,比传统方法高出 2.6% 到 16.9%。后期融合策略虽然更加稳定,但强调了整合不同数据类型进行预测性维护的好处。该研究提供了基于融合的方法优于单一数据源方法的实证证据。 原创性/价值这项研究以其基于融合的预测性维护新方法而与众不同,标志着与传统单一数据源分析方法的不同。通过将时间序列传感器数据和文本事件日志相结合,该研究揭示了一种全面而有效的故障预测策略,为该领域未来的发展铺平了道路。
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引用次数: 0
Fabrication and characterization of model wireless biosensor-based electrochemical impedance spectroscopy (EIS) for detecting HER2 in plasma as therapeutics 基于电化学阻抗能谱(EIS)的无线生物传感器模型的制作和特性分析,用于检测血浆中的 HER2 作为治疗药物
IF 1.6 4区 工程技术 Q3 INSTRUMENTS & INSTRUMENTATION Pub Date : 2024-07-05 DOI: 10.1108/sr-05-2024-0425
Majid Monajjemi, Fatemeh Mollaamin

Purpose

Early prediction of any type of cancer is important for the treatment of this type of disease, therefore, our target to evaluate whether monitoring early changes in plasma human epidermal growth factor receptor 2 (HER2) levels (using EIS), could help in the treatment of breast cancer or not? Human epidermal growth factor receptor 2 (HER2) overexpression is an important biomarker for treatment selection in earlier stages of cancers. The combined detection of the HER2 gene in plasma for blood cancer provides an important reference index for the prognosis of metastasis to other tissues. For this purpose, the authors fabricated and characterized a model wireless biosensor-based electrochemical impedance spectroscopy (EIS) for detecting HER2 plasma as therapeutics.

Design/methodology/approach

Most sensors generally are fabricated based on a connection between component of the sensors and the external circuits through wires. Although these types of sensors provide suitable sensitivities and also quick responses, the connection wires can be limited to the sensing ability in various devices approximately. Therefore, the authors designed a wireless sensor, which can provide the advantages of in vivo sensing and also long-distance sensing, quickly.

Findings

The biosensor structure was designed for detection of HER2, HER3 and HER-4 from lab-on-chip approach with six units of screen-printed electrode (SPE), which is built of an electrochemical device of gold/silver, silver/silver or carbon electrodes. The results exhibited that the biosensor is completely selective at low concentrations of the plasma and HER2 detection via the standard addition approach has a linearity plot, therefore, by using this type of biosensors HER2 in plasma can be detected.

Originality/value

This is then followed by detecting HER2 in real plasma using standard way which proved to have great linearity (R2 = 0.991) proving that this technique can be used to detect HER2 solution in real patients.

因此,我们的目标是评估监测血浆中人表皮生长因子受体 2(HER2)水平的早期变化(使用 EIS)是否有助于乳腺癌的治疗?人表皮生长因子受体 2(HER2)过表达是癌症早期治疗选择的重要生物标志物。血癌血浆中 HER2 基因的联合检测为其他组织转移的预后提供了重要的参考指标。为此,作者制作并表征了一种基于电化学阻抗光谱(EIS)的无线生物传感器模型,用于检测血浆中的 HER2 作为治疗药物。虽然这类传感器具有合适的灵敏度和快速反应能力,但在各种设备中,连接线可能会限制传感能力。研究结果设计了用于检测 HER2、HER3 和 HER-4 的片上生物传感器结构,该结构由六个单元的丝网印刷电极(SPE)组成,SPE 由金/银、银/银或碳电极组成的电化学装置构成。结果表明,该生物传感器对低浓度血浆中的 HER2 具有完全的选择性,而且通过标准添加法检测 HER2 具有线性曲线图,因此使用这种生物传感器可以检测血浆中的 HER2。
{"title":"Fabrication and characterization of model wireless biosensor-based electrochemical impedance spectroscopy (EIS) for detecting HER2 in plasma as therapeutics","authors":"Majid Monajjemi, Fatemeh Mollaamin","doi":"10.1108/sr-05-2024-0425","DOIUrl":"https://doi.org/10.1108/sr-05-2024-0425","url":null,"abstract":"<h3>Purpose</h3>\u0000<p>Early prediction of any type of cancer is important for the treatment of this type of disease, therefore, our target to evaluate whether monitoring early changes in plasma human epidermal growth factor receptor 2 (HER2) levels (using EIS), could help in the treatment of breast cancer or not? Human epidermal growth factor receptor 2 (HER2) overexpression is an important biomarker for treatment selection in earlier stages of cancers. The combined detection of the HER2 gene in plasma for blood cancer provides an important reference index for the prognosis of metastasis to other tissues. For this purpose, the authors fabricated and characterized a model wireless biosensor-based electrochemical impedance spectroscopy (EIS) for detecting HER2 plasma as therapeutics.</p><!--/ Abstract__block -->\u0000<h3>Design/methodology/approach</h3>\u0000<p>Most sensors generally are fabricated based on a connection between component of the sensors and the external circuits through wires. Although these types of sensors provide suitable sensitivities and also quick responses, the connection wires can be limited to the sensing ability in various devices approximately. Therefore, the authors designed a wireless sensor, which can provide the advantages of <em>in vivo</em> sensing and also long-distance sensing, quickly.</p><!--/ Abstract__block -->\u0000<h3>Findings</h3>\u0000<p>The biosensor structure was designed for detection of HER2, HER3 and HER-4 from lab-on-chip approach with six units of screen-printed electrode (SPE), which is built of an electrochemical device of gold/silver, silver/silver or carbon electrodes. The results exhibited that the biosensor is completely selective at low concentrations of the plasma and HER2 detection via the standard addition approach has a linearity plot, therefore, by using this type of biosensors HER2 in plasma can be detected.</p><!--/ Abstract__block -->\u0000<h3>Originality/value</h3>\u0000<p>This is then followed by detecting HER2 in real plasma using standard way which proved to have great linearity (<em>R</em><sup>2</sup> = 0.991) proving that this technique can be used to detect HER2 solution in real patients.</p><!--/ Abstract__block -->","PeriodicalId":49540,"journal":{"name":"Sensor Review","volume":"39 1","pages":""},"PeriodicalIF":1.6,"publicationDate":"2024-07-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141547003","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Design of a torque sensor based on piezoelectric torsional effect of quartz pillar 基于石英柱压电扭转效应的扭矩传感器设计
IF 1.6 4区 工程技术 Q3 INSTRUMENTS & INSTRUMENTATION Pub Date : 2024-07-03 DOI: 10.1108/sr-03-2023-0034
Huijie Jin, Suihan Sui, Changyin Gao

Purpose

Torque is one of the main parameters reflecting the operation status and detection of a mechanical rotation system. The use of quartz pillar to design torque sensors has advantage over the use of quartz disk, but research into the torsional effect of quartz pillar is rare. This paper aims to investigate a novel type of torque sensor based on piezoelectric torsional effect.

Design/methodology/approach

Based on the theory of anisotropic elasticity and the Maxwell electromagnetism, the torsion stress and distribution of surface charge of a rectangular quartz pillar are calculated. Using finite element analysis, the polarized electric field of the piezoelectric pillar is solved. According to the theoretical calculation of torsional effect of piezoelectric quartz pillar, detection electrodes are mounted on the surface of the quartz pillar and a new type of torque sensor is designed.

Findings

The calibration experimental results show that the bound charges are proportional to the torque applied, and the torque sensor has fully reached the dynamometer standard.

Originality/value

This paper shows that the torsional effect of the developed piezoelectric quartz pillar can be used to create a new type of piezoelectric torque sensor.

目的扭矩是反映机械旋转系统运行状态和检测的主要参数之一。使用石英柱设计扭矩传感器比使用石英盘更有优势,但对石英柱扭转效应的研究却很少。设计/方法/途径基于各向异性弹性理论和麦克斯韦电磁学,计算了矩形石英柱的扭转应力和表面电荷分布。利用有限元分析,求解了压电石英柱的极化电场。结果标定实验结果表明,束缚电荷与施加的扭矩成正比,扭矩传感器完全达到了测功机标准。
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引用次数: 0
Extrinsic calibration method for integrating infrared thermal imaging camera and 3D LiDAR 集成红外热像仪和 3D 激光雷达的外部校准方法
IF 1.6 4区 工程技术 Q3 INSTRUMENTS & INSTRUMENTATION Pub Date : 2024-06-04 DOI: 10.1108/sr-04-2024-0292
Dan Zhang, Junji Yuan, Haibin Meng, Wei Wang, Rui He, Sen Li

Purpose

In the context of fire incidents within buildings, efficient scene perception by firefighting robots is particularly crucial. Although individual sensors can provide specific types of data, achieving deep data correlation among multiple sensors poses challenges. To address this issue, this study aims to explore a fusion approach integrating thermal imaging cameras and LiDAR sensors to enhance the perception capabilities of firefighting robots in fire environments.

Design/methodology/approach

Prior to sensor fusion, accurate calibration of the sensors is essential. This paper proposes an extrinsic calibration method based on rigid body transformation. The collected data is optimized using the Ceres optimization algorithm to obtain precise calibration parameters. Building upon this calibration, a sensor fusion method based on coordinate projection transformation is proposed, enabling real-time mapping between images and point clouds. In addition, the effectiveness of the proposed fusion device data collection is validated in experimental smoke-filled fire environments.

Findings

The average reprojection error obtained by the extrinsic calibration method based on rigid body transformation is 1.02 pixels, indicating good accuracy. The fused data combines the advantages of thermal imaging cameras and LiDAR, overcoming the limitations of individual sensors.

Originality/value

This paper introduces an extrinsic calibration method based on rigid body transformation, along with a sensor fusion approach based on coordinate projection transformation. The effectiveness of this fusion strategy is validated in simulated fire environments.

目的 在建筑物内发生火灾事故时,消防机器人对现场的高效感知尤为重要。虽然单个传感器可以提供特定类型的数据,但要在多个传感器之间实现深度数据关联则是一项挑战。为解决这一问题,本研究旨在探索一种融合热成像摄像机和激光雷达传感器的方法,以增强消防机器人在火灾环境中的感知能力。本文提出了一种基于刚体转换的外部校准方法。使用 Ceres 优化算法对收集到的数据进行优化,以获得精确的校准参数。在此校准的基础上,提出了一种基于坐标投影变换的传感器融合方法,实现了图像和点云之间的实时映射。此外,还在实验性烟雾弥漫的火灾环境中验证了所提出的融合设备数据收集的有效性。研究结果基于刚体变换的外校准方法获得的平均重投影误差为 1.02 像素,表明精度良好。融合数据结合了红外热像仪和激光雷达的优势,克服了单个传感器的局限性。 原创性/价值 本文介绍了一种基于刚体变换的外校准方法,以及一种基于坐标投影变换的传感器融合方法。这种融合策略的有效性在模拟火灾环境中得到了验证。
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引用次数: 0
Progress of MEMS acoustic emission sensor: a review 微机电系统声发射传感器的进展:综述
IF 1.6 4区 工程技术 Q3 INSTRUMENTS & INSTRUMENTATION Pub Date : 2024-06-03 DOI: 10.1108/sr-06-2023-0232
Junhui Zhang, Sai Zhang, Yuhua Yang, Wendong Zhang

Purpose

Based on the micro-electro-mechanical system (MEMS) technology, acoustic emission sensors have gained popularity owing to their small size, consistency, affordability and easy integration. This study aims to provide direction for the advancement of MEMS acoustic emission sensors and predict their future potential for structural health detection of microprecision instruments.

Design/methodology/approach

This paper summarizes the recent research progress of three MEMS acoustic emission sensors, compares their individual strengths and weaknesses, analyzes their research focus and predicts their development trend in the future.

Findings

Piezoresistive, piezoelectric and capacitive MEMS acoustic emission sensors are the three main streams of MEMS acoustic emission sensors, which have their own advantages and disadvantages. The existing research has not been applied in practice, and MEMS acoustic emission sensor still needs further research in the aspects of wide frequency/high sensitivity, good robustness and integration with complementary metal oxide semiconductor. MEMS acoustic emission sensor has great development potential.

Originality/value

In this paper, the existing research achievements of MEMS acoustic emission sensors are described systematically, and the further development direction of MEMS acoustic emission sensors in the future research field is pointed out. It provides an important reference value for the actual weak acoustic emission signal detection in narrow structures.

目的基于微机电系统(MEMS)技术的声发射传感器因其体积小、一致性好、价格低廉和易于集成等优点而广受欢迎。本研究旨在为 MEMS 声发射传感器的发展提供方向,并预测其未来在微精密仪器结构健康检测方面的潜力。本文总结了三种 MEMS 声发射传感器的最新研究进展,比较了它们各自的优缺点,分析了它们的研究重点,并预测了它们未来的发展趋势。研究结果压阻式、压电式和电容式 MEMS 声发射传感器是 MEMS 声发射传感器的三大主流,它们各有优缺点。现有研究尚未应用于实践,MEMS 声发射传感器在宽频/高灵敏度、良好的鲁棒性以及与互补金属氧化物半导体的集成等方面仍需进一步研究。本文系统阐述了 MEMS 声发射传感器的现有研究成果,并指出了 MEMS 声发射传感器在未来研究领域的进一步发展方向。为实际检测狭窄结构中的微弱声发射信号提供了重要的参考价值。
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引用次数: 0
A defect contour imaging method of small diameter pipeline based on self-made three-dimensional magnetic sensor 基于自制三维磁传感器的小直径管道缺陷轮廓成像方法
IF 1.6 4区 工程技术 Q3 INSTRUMENTS & INSTRUMENTATION Pub Date : 2024-05-13 DOI: 10.1108/sr-12-2023-0629
Qiang Yang, Tianfei Xia, Lijia Zhang, Ziye Zhou, Dequan Guo, Ao Gu, Xucai Zeng, Ping Wang

Purpose

The purpose of this paper is to use the corresponding magnetic sensor and detection method to detect and image the defects of small diameter pipelines. Urban gas pipeline is an energy transportation tool for urban industrial production and social life, which is closely related to urban safety. Preventing the occurrence of urban gas pipeline transportation accidents and carrying out pipeline defect detection are of great significance for the urban economic and social stability. To perform pipeline defect detection, the magnetic flux leakage internal detection method is generally used in the detection of large-diameter long-distance oil and gas pipelines. However, in terms of the internal detection of small-diameter pipelines, due to the heavy weight, large structure of the detection device and small pipe diameter, the detection is more difficult.

Design/methodology/approach

In order to solve the above matters, self-made three-dimensional magnetic sensor and three-dimensional magnetic flux leakage imaging direct method are proposed for studying the defect identification. Firstly, for adapting to the diameter range of small-diameter pipelines, and containing the complete information of the defect, a self-made three-dimensional magnetic sensor is made in this paper to improve the accuracy of magnetic flux leakage detection. And on the basis of it, a small diameter pipeline defect detection system is built. Secondly, as detection signal may be affected by background magnetic field interference and the jitter interference, the complete ensemble empirical mode decomposition with adaptive noise method is utilized to screen the detected signal. As a result, the useful signal is reconstructed and the interference signal is removed. Finally, the defect contour inversion imaging of detection is realized based on the direct method of three-dimensional magnetic flux leakage imaging, which includes three-dimensional magnetic flux leakage detection data and data segmentation recognition.

Findings

The three-dimensional magnetic flux leakage imaging experimental results shown that, compared to the actual defects, the typical defects, irregular defects and crack groove defects can be analyzed by the magnetic flux leakage defect contour imaging method in qualitative and quantitative way respectively, which provides a new idea for the research of defect recognition.

Originality/value

A three-dimensional magnetic sensor is made to adapt the diameter range of small diameter pipeline, and based on it, a small-diameter pipeline defect detection system is built to collect and display the magnetic flux leakage signal.

目的 本文旨在利用相应的磁传感器和检测方法对小直径管道的缺陷进行检测和成像。城市燃气管道是城市工业生产和社会生活的能源运输工具,与城市安全息息相关。预防城市燃气管道运输事故的发生,进行管道缺陷检测,对城市经济和社会稳定具有重要意义。在进行管道缺陷检测时,大口径长输油气管道检测一般采用磁通量泄漏内部检测法。为了解决上述问题,提出了自制三维磁传感器和三维漏磁通成像直接法来研究缺陷识别。首先,为适应小口径管道的直径范围,并包含完整的缺陷信息,本文制作了自制三维磁传感器,以提高漏磁通检测的准确性。在此基础上,建立了小口径管道缺陷检测系统。其次,由于检测信号可能会受到背景磁场干扰和抖动干扰的影响,本文采用了带自适应噪声的完全集合经验模式分解法来筛选检测信号。结果,有用信号被重建,干扰信号被去除。最后,基于三维漏磁通成像的直接方法,实现了缺陷轮廓反演成像检测,包括三维漏磁通检测数据和数据分割识别。研究结果三维漏磁通成像实验结果表明,与实际缺陷相比,漏磁通缺陷轮廓成像方法可分别对典型缺陷、不规则缺陷和裂纹沟槽缺陷进行定性和定量分析,为缺陷识别研究提供了新思路。 原创性/价值制作了适应小管径管道直径范围的三维磁传感器,并在此基础上构建了小管径管道缺陷检测系统,用于采集和显示漏磁通信号。
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引用次数: 0
Optimizations of structure stiffnesses and sensitivities of Y-type six-axis force/torque sensor 优化 Y 型六轴力/扭矩传感器的结构刚度和灵敏度
IF 1.6 4区 工程技术 Q3 INSTRUMENTS & INSTRUMENTATION Pub Date : 2024-05-02 DOI: 10.1108/sr-03-2024-0238
Xi Liang Chen, Zheng Yu Xie, Zhi Qiang Wang, Yi Wen Sun

Purpose

The six-axis force/torque sensor based on a Y-type structure has the advantages of simple structure, small space volume, low cost and wide application prospects. To meet the overall structural stiffness requirements and sensor performance requirements in robot engineering applications, this paper aims to propose a Y-type six-axis force/torque sensor.

Design/methodology/approach

The performance indicators such as each component sensitivities and stiffnesses of the sensor were selected as optimization objectives. The multiobjective optimization equations were established. A multiple quadratic response surface in ANSYS Workbench was modeled by using the central composite design experimental method. The optimal manufacturing structural parameters were obtained by using multiobjective genetic algorithm.

Findings

The sensor was optimized and the simulation results show that the overload resistance of the sensor is 200%F.S., and the axial stiffness, radial stiffness, bending stiffness and torsional stiffness are 14.981 kN/mm, 16.855 kN/mm, 2.0939 kN m/rad and 6.4432 kN m/rad, respectively, which meet the design requirements, and the sensitivities of each component of the optimized sensor have been well increased to be 2.969, 2.762, 4.010, 2.762, 2.653 and 2.760 times as those of the sensor with initial structural parameters. The sensor prototype with optimized parameters was produced. According to the calibration experiment of the sensor, the maximum Class I and II errors and measurement uncertainty of each force/torque component of the sensor are 1.835%F.S., 1.018%F.S. and 1.606%F.S., respectively. All of them are below the required 2%F.S.

Originality/value

Hence, the conclusion can be drawn that the sensor has excellent comprehensive performance and meets the expected practical engineering requirements.

目的基于 Y 型结构的六轴力/力矩传感器具有结构简单、体积小、成本低、应用前景广等优点。为满足机器人工程应用中对整体结构刚度和传感器性能的要求,本文旨在提出一种 Y 型六轴力/力矩传感器。建立了多目标优化方程。利用中心复合设计实验方法,在 ANSYS Workbench 中建立了多重二次响应曲面模型。结果对传感器进行了优化,仿真结果表明,传感器的抗过载能力为 200%F.S.,轴向刚度、径向刚度、弧度刚度和弧度刚度均达到了最优、传感器的轴向刚度、径向刚度、弯曲刚度和扭转刚度分别为 14.981 kN/mm、16.855 kN/mm、2.0939 kN m/rad 和 6.4432 kN m/rad,满足设计要求,且优化后传感器各部件的灵敏度分别为初始结构参数传感器的 2.969 倍、2.762 倍、4.010 倍、2.762 倍、2.653 倍和 2.760 倍。优化参数后的传感器原型已经制作完成。根据传感器的校准实验,传感器各力/力矩分量的最大 I 级和 II 级误差及测量不确定度分别为 1.835%F.S.、1.018%F.S.和 1.606%F.S.。原创性/价值因此,可以得出结论,该传感器具有优异的综合性能,符合预期的实际工程要求。
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Sensor Review
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