Accurate optical inspection of ceramic components is essential for ensuring the reliability of piezoelectric devices and other precision optoelectronic systems. Surface defect detection of buzzer ceramic discs, when combined with deep learning and machine vision, provides a powerful non-contact approach for high-precision quality evaluation under challenging optical conditions. To address the difficulties of extracting subtle defect features in low-contrast and complex illumination environments, an improved detection model, CerDef-Detector, was developed based on the YOLOv11n framework. In this model, a novel Dual-Directional Attention (D2A) module and a Bi-Directional Feature Interaction (BDFI) module were incorporated to effectively enhance the perception of dents and scratches. In addition, a Shape-Intersection over Union (Shape-IoU) loss function was employed to optimize bounding box regression accuracy. A comprehensive ceramic disc defect image dataset encompassing multiple defect types was constructed to support model training. Experimental results showed that CerDef-Detector achieved a precision (P) of 97.21%, a recall (R) of 96.45%, and a mean Average Precision at a 0.5 IoU threshold ([email protected]) of 97.92%, significantly outperforming mainstream detection models. Practical analyses on lighting conditions, defect categories, inference speed, and model size indicated that the proposed method can efficiently accomplish optical defect detection on buzzer ceramic surfaces. This approach offers a reliable and scalable solution for intelligent machine-vision inspection and laser-assisted quality control in advanced manufacturing and other optics-driven industrial applications.
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