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Preparation and Tribological Performance of Multi-Layer van der Waals Heterostructure WS2/h-BN 多层范德华异质结构 WS2/h-BN 的制备与摩擦学性能
Pub Date : 2024-05-07 DOI: 10.3390/lubricants12050163
Yunqi Fang, Yang Sun, Fengqin Shang, Jing Zhang, Jiayu Yao, Zihan Yan, Hangyan Shen
Van der Waals heterostructures with incommensurate contact interfaces show excellent tribological performance, which provides solutions for the development of new solid lubricants. In this paper, a facile electrostatic layer-by-layer self-assembly (LBL) technique was proposed to prepare multi-layer van der Waals heterostructures tungsten disulfide/hexagonal boron nitride (vdWH WS2/h-BN). The h-BN and WS2 were modified with poly (diallyldimethylammonium chloride) (PDDA) and sodium dodecyl benzene sulfonate (SDBS) to obtain the positively charged PDDA@h-BN and the negatively charged SDBS@WS2, respectively. When the mass ratio of PDDA to h-BN and SDBS to WS2 were both 1:1 and the pH was 3, the zeta potential of PDDA@h-BN and SDBS@WS2 were 60.0 mV and −50.1 mV, respectively. Under the electrostatic interaction, the PDDA@h-BN and SDBS@WS2 attracted each other and stacked alternately along the (002) crystal plane forming the multi-layer (four-layer) vdWH WS2/h-BN. The addition of the multi-layer vdWH WS2/h-BN (1.0 wt%) to the base oil resulted in a significant reduction of 33.8% in the friction coefficient (0.104) and 16.8% in the wear rate (4.43 × 10−5 mm3/(N·m)). The excellent tribological property of the multi-layer vdWH WS2/h-BN arose from the lattice mismatch (26.0%), a 15-fold higher interlayer slip possibility, and the formation of transfer film at the contact interface. This study provided an easily accessible method for the multi-layer vdWH with excellent tribological properties.
具有不相称接触界面的范德华异质结构具有优异的摩擦学性能,这为新型固体润滑剂的开发提供了解决方案。本文提出了一种简便的静电逐层自组装(LBL)技术,用于制备多层范德华异质结构二硫化钨/六方氮化硼(vdWH WS2/h-BN)。用聚(二烯丙基二甲基氯化铵)(PDDA)和十二烷基苯磺酸钠(SDBS)对 h-BN 和 WS2 进行改性,分别得到带正电荷的 PDDA@h-BN 和带负电荷的 SDBS@WS2。当 PDDA 与 h-BN 的质量比和 SDBS 与 WS2 的质量比均为 1:1 且 pH 值为 3 时,PDDA@h-BN 和 SDBS@WS2 的 zeta 电位分别为 60.0 mV 和 -50.1 mV。在静电作用下,PDDA@h-BN 和 SDBS@WS2 相互吸引,沿(002)晶面交替堆积,形成多层(四层)vdWH WS2/h-BN。在基础油中添加多层 vdWH WS2/h-BN(1.0 wt%)后,摩擦系数(0.104)显著降低了 33.8%,磨损率(4.43 × 10-5 mm3/(N-m))显著降低了 16.8%。多层 vdWH WS2/h-BN 的优异摩擦学特性源于晶格失配(26.0%)、层间滑移可能性提高 15 倍以及在接触界面形成转移膜。这项研究为具有优异摩擦学特性的多层 vdWH 提供了一种简便易行的方法。
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引用次数: 0
Elastic and Elastoplastic Contact Mechanics of Concentrated Coated Contacts 集中涂层触头的弹性和弹塑性接触力学
Pub Date : 2024-05-07 DOI: 10.3390/lubricants12050162
P. Johns-Rahnejat, N. Dolatabadi, Homer Rahnejat
Machines operate under increasingly harsher contact conditions, causing significant wear and contact fatigue. Sub-surface stresses are responsible for the premature contact fatigue of rolling element bearings, meshing gears, and cam–follower pairs. Surface protection measures include hard, wear-resistant coatings. Traditionally, contact integrity has been predicted using classical Hertzian contact mechanics. However, the theory is only applicable when the contact between a pair of ellipsoidal solids of revolution may be considered as a rigid indenter penetrating a semi-infinite elastic half-space. Many coatings act as thin bonded elastic layers that undergo considerably higher pressures than those predicted by the classical theory. Furthermore, inelastic deformation of bonded solids can cause plastic flow, work-hardening, and elastoplastic behaviour. This paper presents a comprehensive, integrated contact mechanics analysis that includes induced sub-surface stresses in concentrated counterformal finite line contacts for all the aforementioned cases. Generated pressures and deformation are predicted for hard coated surfaces, for which there is a dearth of relevant analysis. The contact characteristics, which are of particular practical significance, of many hard, wear-resistant advanced coatings are also studied. The paper clearly demonstrates the importance of using efficient semi-analytical, detailed holistic contact mechanics rather than the classical idealised methods or empirical numerical ones such as FEA. The novel approach presented for the finite line contact of thin-layered bonded solids has not hitherto been reported in the open literature.
机器在越来越恶劣的接触条件下运行,造成严重磨损和接触疲劳。表面下应力是造成滚动轴承、啮合齿轮和凸轮从动件过早接触疲劳的原因。表面保护措施包括坚硬的耐磨涂层。传统上,接触完整性是通过经典的赫兹接触力学来预测的。然而,该理论仅适用于将一对旋转椭圆固体之间的接触视为刚性压头穿透半无限弹性半空间的情况。许多涂层作为薄的粘合弹性层,承受的压力比经典理论预测的压力要高得多。此外,粘结固体的非弹性变形会导致塑性流动、加工硬化和弹塑性行为。本文提出了一种全面、综合的接触力学分析方法,其中包括针对上述所有情况的集中反形式有限线接触中的诱导次表面应力。本文对硬涂层表面产生的压力和变形进行了预测,目前还缺乏相关的分析。此外,还研究了许多硬质耐磨先进涂层的接触特性,这些特性具有特别重要的实际意义。论文清楚地表明了使用高效的半分析、详细的整体接触力学,而不是经典的理想化方法或有限元分析等经验数值方法的重要性。针对薄层结合固体的有限线接触所提出的新方法在公开文献中尚未见报道。
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引用次数: 0
Research on Sudden Unbalance Response of Rigid-Elastic-Oil Coupled Ball Bearings 刚性-弹性-油耦合球轴承的突发不平衡响应研究
Pub Date : 2024-05-06 DOI: 10.3390/lubricants12050161
Yan Li, Yongcun Cui, Sier Deng
(1) Background: To better understand the dynamic characteristics of a ball bearing with an elastic ring squeeze film damper (ERSFD) under sudden unbalance, a novel dynamic model was established by fully considering the coupling between the ERSFD, bearing outer ring (the journal), rotor, and disc (loading bearing); (2) Methods: An improved secant method was developed to determine the initial eccentricity values of the bearing’s outer ring and the disc. The dynamic response of the outer ring under different speed ratios, damping ratios, and mass ratios was solved using the variable-step Runge–Kutta method; (3) Results: In comparison, a low-speed ratio, high damping ratio, and low mass ratio were more conducive to suppressing the bearing vibration. When the imbalance was suddenly introduced, the displacement amplitude of the eccentricity, transmissibility, amplitude–frequency response, and the radius of the outer ring center locus increased; (4) Conclusions: This work provides a reference for further studying the nonlinear vibration of rolling bearings coupled with an ERSFD.
(1) 背景:为了更好地理解带有弹性环挤压膜阻尼器(ERSFD)的球轴承在突然失衡情况下的动态特性,通过充分考虑 ERSFD、轴承外圈(轴颈)、转子和圆盘(加载轴承)之间的耦合,建立了一个新的动态模型;(2)方法:开发了一种改进的正割方法来确定轴承外圈和圆盘的初始偏心值。采用变步 Runge-Kutta 法求解了不同速比、阻尼比和质量比下外圈的动态响应;(3)结果:相比之下,低速比、高阻尼比和低质量比更有利于抑制轴承振动。当突然引入不平衡时,偏心率、传递率、幅频响应和外圈中心点半径的位移振幅均增大;(4)结论:这项工作为进一步研究与 ERSFD 耦合的滚动轴承的非线性振动提供了参考。
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引用次数: 0
Influence of Nanoparticles in Lubricant on Sliding Contact of Atomic Rough Surfaces—A Molecular Dynamics Study 润滑剂中的纳米颗粒对原子粗糙表面滑动接触的影响--分子动力学研究
Pub Date : 2024-05-06 DOI: 10.3390/lubricants12050160
Xuan Zheng, Lihong Su, Guanyu Deng
In this work, large-scale molecular dynamics (MD) computational simulations were performed in order to explore the sliding contact responses of rough surfaces with hexadecane lubricant and added nanoparticles. Simulation results revealed that the frictional state was dependent on the fluid, nanoparticle, and surface roughness. Three lubricating conditions were compared based on considerations of different amounts of fluid molecules. The lubricant was not able to separate the frictional contact surfaces if the quantity of lubricant molecules was insufficient. Particularly, there were no lubricating contributions when the amount of lubricant was too low, and the lubricant therefore only filled the pits in the surface roughness. Thus, the normal load was primarily supported by the contact between the two surfaces and nanoparticles, leading to significant surface morphology changes. In contrast, the frictional contact surfaces were able to be completely separated by the lubricant when there was a sufficient amount of fluid, and a very good lubricating effect could thus be achieved, resulting in a smaller friction force. In addition, the changes in surface morphology, contact area, and RMS are discussed in this paper, in order to reveal the dynamic frictional process.
在这项工作中,为了探索添加了十六烷润滑剂和纳米粒子的粗糙表面的滑动接触响应,进行了大规模分子动力学(MD)计算模拟。模拟结果表明,摩擦状态取决于流体、纳米粒子和表面粗糙度。根据不同的液体分子量,对三种润滑条件进行了比较。如果润滑剂分子数量不足,润滑剂就无法分离摩擦接触面。特别是当润滑剂的量过少时,没有润滑作用,因此润滑剂只能填充表面粗糙度中的凹坑。因此,法向载荷主要由两个表面和纳米颗粒之间的接触来支撑,从而导致表面形态发生显著变化。与此相反,当有足够量的液体时,摩擦接触面能够完全被润滑剂分开,从而达到很好的润滑效果,从而产生较小的摩擦力。此外,本文还讨论了表面形态、接触面积和有效值的变化,以揭示动态摩擦过程。
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引用次数: 0
High-Temperature and High-Pressure Tribological Properties of Siliconized Graphite for Water-Lubricated Thrust Bearing Application in Main Coolant Pump 主冷却剂泵中水润滑推力轴承应用中硅化石墨的高温高压摩擦学特性
Pub Date : 2024-05-03 DOI: 10.3390/lubricants12050159
Sihang Liu, Baojun Zhang, Long Cai, Weiguang Wang, Taihe Liang, Mingkai Lei
The effect of the microstructure of siliconized graphite on tribological properties is investigated by using a high-temperature and high-pressure water-lubricated tribometer on a self-mated ring-on-ring configuration under an applied load of 500–1500 N with a spindle speed of 100–5000 rpm in both 90 °C (5 MPa) and 25 °C (1 MPa) water environments, respectively. The Stribeck curves measurement and continuous wear tests are performed and analyzed in both water environments. The wear behaviors of the graphite, SiC, and free-silicon phases in siliconized graphite are demonstrated to explore the wear mechanism. The larger wear depths of a low-worn surface roughness on the three phases contribute to the boundary lubrication. The shallower wear depths are observed on the SiC and Si phases under the mixed lubrication, corresponding to partial contact wear of surface asperities. The wavy surface of the SiC phase and uniform flow-oriented striae of the Si phase are attributed to hydrodynamic lubrication, caused by full water film scouring the worn surface. Finally, an integrated evaluation method of G duty parameters is successfully used to identify the lubrication regimes of siliconized graphite from the boundary, mixed, to hydrodynamic lubrications for a water-lubricated thrust bearing application in the main coolant pump of a nuclear power plant.
在 90 °C(5 兆帕)和 25 °C(1 兆帕)的水环境中,使用高温高压水润滑摩擦磨损试验机,在施加 500-1500 牛顿的载荷和 100-5000 转/分钟的主轴转速下,研究了硅化石墨的微观结构对摩擦学特性的影响。在这两种水环境中都进行了斯特里贝克曲线测量和连续磨损试验,并对其进行了分析。证明了石墨、SiC 和硅化石墨中游离硅相的磨损行为,以探索磨损机理。三相低磨损表面粗糙度的磨损深度较大,这有助于边界润滑。在混合润滑条件下,SiC 相和 Si 相的磨损深度较浅,这与表面尖角的部分接触磨损有关。SiC 相的波浪形表面和 Si 相的均匀流向条纹归因于流体动力润滑,这是由全水膜冲刷磨损表面造成的。最后,在核电站主冷却剂泵的水润滑推力轴承应用中,成功使用了 G duty 参数的综合评估方法来确定硅化石墨从边界润滑、混合润滑到流体动力润滑的润滑状态。
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引用次数: 0
Compatibility Study of Polyamide (PA6) with Lubricant Bases for Electric Vehicle Applications 电动汽车应用中聚酰胺 (PA6) 与润滑油基的兼容性研究
Pub Date : 2024-02-15 DOI: 10.3390/lubricants12020054
Bernardo Tormos, Vicente Bermúdez, Adbeel Balaguer, Enrique Giménez
This study explored the crucial relationship between base fluids and polyamide, a prevalent polymer in electric vehicle (EV) components, with the aim of enhancing the longevity and performance of EVs in the context of thermal management by immersion cooling. Focusing on polyalphaolefin and polyol ester as base fluids, an immersion test was conducted to assess their interaction with polyamide 6 using adapted ASTM standards. The results revealed the significant influences of both fluids on the physical properties and chemical structure of polyamide. Polyol ester demonstrated a lesser impact on the chemical and mechanical properties of polyamide 6.
本研究探讨了基础油与聚酰胺(电动汽车(EV)部件中常用的聚合物)之间的重要关系,目的是通过浸入式冷却的热管理提高电动汽车的使用寿命和性能。以聚α烯烃和多元醇酯为基础油,采用改编的 ASTM 标准进行了浸泡试验,以评估它们与聚酰胺 6 之间的相互作用。结果表明,这两种液体对聚酰胺的物理性质和化学结构有重大影响。多元醇酯对聚酰胺 6 的化学和机械性能的影响较小。
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引用次数: 0
Compatibility Study of Polyamide (PA6) with Lubricant Bases for Electric Vehicle Applications 电动汽车应用中聚酰胺 (PA6) 与润滑油基的兼容性研究
Pub Date : 2024-02-15 DOI: 10.3390/lubricants12020054
Bernardo Tormos, Vicente Bermúdez, Adbeel Balaguer, Enrique Giménez
This study explored the crucial relationship between base fluids and polyamide, a prevalent polymer in electric vehicle (EV) components, with the aim of enhancing the longevity and performance of EVs in the context of thermal management by immersion cooling. Focusing on polyalphaolefin and polyol ester as base fluids, an immersion test was conducted to assess their interaction with polyamide 6 using adapted ASTM standards. The results revealed the significant influences of both fluids on the physical properties and chemical structure of polyamide. Polyol ester demonstrated a lesser impact on the chemical and mechanical properties of polyamide 6.
本研究探讨了基础油与聚酰胺(电动汽车(EV)部件中常用的聚合物)之间的重要关系,目的是通过浸入式冷却的热管理提高电动汽车的使用寿命和性能。以聚α烯烃和多元醇酯为基础油,采用改编的 ASTM 标准进行了浸泡试验,以评估它们与聚酰胺 6 之间的相互作用。结果表明,这两种液体对聚酰胺的物理性质和化学结构有重大影响。多元醇酯对聚酰胺 6 的化学和机械性能的影响较小。
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引用次数: 0
A Comparison of the Tribological Properties of Two Phosphonium Ionic Liquids 两种膦离子液体的摩擦学特性比较
Pub Date : 2024-02-14 DOI: 10.3390/lubricants12020053
J. Horng, Thi-Na Ta, R. Kreivaitis, J. Treinytė, A. Kupčinskas, M. Gumbytė
For over two decades, ionic liquids have been among the most exciting lubrication topics. Ionic liquids were investigated by using them as neat lubricants and lubricity-enhancing additives. However, new and unique features were revealed by introducing new ionic liquids. This paper compares the tribological properties of two ionic liquids with the same trihexyltetradecylphosphonium [P 6,6,6,14] cation and different anions—dicyanamide [DCN] and bis(2,4,4-trimethylpentyl)phosphinate. The widely investigated 1-Butyl-3-methylimidazolium hexafluorophosphate [BMIM] [PF6] ionic liquid was used as a reference. The lubricity was comprehensively investigated using two testing modes: reciprocation in a ball-on-plate tribometer and continuous sliding in a ball-on-disc tribometer. The tests were performed at temperatures of 30 and 80 °C. The friction, wear, and film thickness were evaluated, and a worn surface analysis was conducted. It was found that in the case of reciprocation, anion has a significant effect on the lubricity. The difference was particularly evident when the results at two temperatures were compared. The ability to build a low-friction tribo-film was suggested as the primer source of lubricity. In the case of continuous sliding, the differences were not as noticeable. In this case, viscosity was assigned to be the leading property.
二十多年来,离子液体一直是最令人兴奋的润滑课题之一。人们通过将离子液体用作纯润滑剂和润滑增强添加剂来研究它们。然而,通过引入新的离子液体,新的独特功能得以显现。本文比较了具有相同的三己基十四烷基鏻 [P 6,6,6,14] 阳离子和不同的阴离子--双氰胺 [DCN] 和双(2,4,4-三甲基戊基)膦酸盐的两种离子液体的摩擦学特性。以广泛研究的 1-丁基-3-甲基咪唑六氟磷酸盐 [BMIM] [PF6] 离子液体为参考。采用两种测试模式对润滑性能进行了全面研究:球-板摩擦磨损试验机中的往复运动和球-盘摩擦磨损试验机中的连续滑动。测试在 30 和 80 °C 的温度下进行。对摩擦、磨损和薄膜厚度进行了评估,并对磨损表面进行了分析。结果发现,在往复运动中,阴离子对润滑性有显著影响。在比较两种温度下的结果时,差异尤为明显。建立低摩擦三重膜的能力被认为是润滑性的主要来源。在连续滑动的情况下,差异并不明显。在这种情况下,粘度被认为是主要特性。
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引用次数: 0
A Comparison of the Tribological Properties of Two Phosphonium Ionic Liquids 两种膦离子液体的摩擦学特性比较
Pub Date : 2024-02-14 DOI: 10.3390/lubricants12020053
J. Horng, Thi-Na Ta, R. Kreivaitis, J. Treinytė, A. Kupčinskas, M. Gumbytė
For over two decades, ionic liquids have been among the most exciting lubrication topics. Ionic liquids were investigated by using them as neat lubricants and lubricity-enhancing additives. However, new and unique features were revealed by introducing new ionic liquids. This paper compares the tribological properties of two ionic liquids with the same trihexyltetradecylphosphonium [P 6,6,6,14] cation and different anions—dicyanamide [DCN] and bis(2,4,4-trimethylpentyl)phosphinate. The widely investigated 1-Butyl-3-methylimidazolium hexafluorophosphate [BMIM] [PF6] ionic liquid was used as a reference. The lubricity was comprehensively investigated using two testing modes: reciprocation in a ball-on-plate tribometer and continuous sliding in a ball-on-disc tribometer. The tests were performed at temperatures of 30 and 80 °C. The friction, wear, and film thickness were evaluated, and a worn surface analysis was conducted. It was found that in the case of reciprocation, anion has a significant effect on the lubricity. The difference was particularly evident when the results at two temperatures were compared. The ability to build a low-friction tribo-film was suggested as the primer source of lubricity. In the case of continuous sliding, the differences were not as noticeable. In this case, viscosity was assigned to be the leading property.
二十多年来,离子液体一直是最令人兴奋的润滑课题之一。人们通过将离子液体用作纯润滑剂和润滑增强添加剂来研究它们。然而,通过引入新的离子液体,新的独特功能得以显现。本文比较了具有相同的三己基十四烷基鏻 [P 6,6,6,14] 阳离子和不同的阴离子--双氰胺 [DCN] 和双(2,4,4-三甲基戊基)膦酸盐的两种离子液体的摩擦学特性。以广泛研究的 1-丁基-3-甲基咪唑六氟磷酸盐 [BMIM] [PF6] 离子液体为参考。采用两种测试模式对润滑性能进行了全面研究:球-板摩擦磨损试验机中的往复运动和球-盘摩擦磨损试验机中的连续滑动。测试在 30 和 80 °C 的温度下进行。对摩擦、磨损和薄膜厚度进行了评估,并对磨损表面进行了分析。结果发现,在往复运动中,阴离子对润滑性有显著影响。在比较两种温度下的结果时,差异尤为明显。建立低摩擦三重膜的能力被认为是润滑性的主要来源。在连续滑动的情况下,差异并不明显。在这种情况下,粘度被认为是主要特性。
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引用次数: 0
Effect of Graphene Nanoplatelet Content on Mechanical and Elevated-Temperature Tribological Performance of Self-Lubricating ZE10 Magnesium Alloy Nanocomposites 石墨烯纳米微粒含量对自润滑 ZE10 镁合金纳米复合材料机械性能和高温摩擦学性能的影响
Pub Date : 2024-02-13 DOI: 10.3390/lubricants12020052
S. Kandemir, Sibel Yöyler, Rahul Kumar, Maksim Antonov, H. Dieringa
Magnesium (Mg) and graphene in alloy formulations are of paramount importance for lightweight engineering applications. In the present study, ZE10 Mg-alloy-based nanocomposites reinforced with graphene nanoplatelets (GNPs) having a thickness of 10–20 nm were fabricated via ultrasound-assisted stir casting. The effect of GNP contents (0.25, 0.5, and 1.0 wt.%) on the microstructure, Vickers hardness, and tensile properties of nanocomposites was investigated. Further, tribological studies were performed under a ball-on-disc sliding wear configuration against a bearing ball counterbody, at room and elevated temperatures of 100 °C and 200 °C, to comprehend temperature-induced wear mechanisms and friction evolution. It was revealed that the GNP addition resulted in grain coarsening and increased porosity rate of the Mg alloy. While the composites exhibited improved hardness by 20–35% at room temperature and 100 °C, a minor change was observed in their hardness and tensile yield strength values at 200 °C with respect to the GNP-free alloy. A notable improvement in lowering and stabilizing friction (coefficient of friction at 200 °C~0.25) and wear values was seen for the self-lubricating GNP-added composites at all sliding temperatures. The worn surface morphology indicated a simultaneous occurrence of abrasive and adhesive wear mode in all samples at room temperature and 100 °C, while delamination and smearing along with debris compaction (tribolayer protection) were the dominant mechanisms of wear at 200 °C. Inclusively, the results advocate steady frictional conditions, improved wear resistance, and favorable wear-protective mechanisms for the Mg alloy–GNP nanocomposites at room and elevated temperatures.
合金配方中的镁(Mg)和石墨烯对于轻质工程应用至关重要。在本研究中,通过超声辅助搅拌铸造法制造了厚度为 10-20 纳米的石墨烯纳米板(GNPs)增强 ZE10 镁合金基纳米复合材料。研究了 GNP 含量(0.25、0.5 和 1.0 wt.%)对纳米复合材料微观结构、维氏硬度和拉伸性能的影响。此外,还在 100 ℃ 和 200 ℃ 的室温和高温条件下进行了球盘滑动摩擦研究,以了解温度引起的磨损机制和摩擦演变。结果表明,添加 GNP 会导致镁合金的晶粒粗化和孔隙率增加。虽然复合材料在室温和 100 °C 下的硬度提高了 20-35%,但与不含 GNP 的合金相比,在 200 °C 下的硬度和拉伸屈服强度值变化不大。在所有滑动温度下,添加了 GNP 的自润滑复合材料在降低和稳定摩擦(200 °C 时的摩擦系数~0.25)和磨损值方面都有显著改善。磨损表面形态表明,在室温和 100 °C 时,所有样品都同时出现了研磨和粘着磨损模式,而在 200 °C 时,分层和涂抹以及碎屑压实(摩擦层保护)是磨损的主要机制。总之,这些结果表明镁合金-GNP 纳米复合材料在室温和高温下具有稳定的摩擦条件、更好的耐磨性和有利的磨损保护机制。
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引用次数: 0
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Lubricants
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