Identifying the rock mass grade of the tunnel face is the basis for analyzing the stability of the surrounding rock and predicting the performance of the tunnel boring machine (TBM). Current research on using TBM’s tunneling parameters to identify rock mass grade usually overlooks the geological information contained in the changes of tunneling parameters, and the machine learning methods rarely consider the impact of class weights. Therefore, this paper proposes a sliding window feature extraction and weight adaptive random forest-based method for rock mass grade identification. Firstly, the raw data is preprocessed, including parameter screening based on experience and random forest, outlier detection based on isolated forest etc. After that, a novel sliding window-based feature extraction method is proposed, which can extract geological-related features from the changes in tunneling parameters. Finally, a weight adaptive random forest algorithm is proposed, and the particle swarm optimization is used to obtain the optimal class weights. On-site data from a water conveyance project was used to validate the effectiveness of the proposed method. The results show that the proposed sliding window feature extraction method can significantly improve the model’s performance compared with directly using tunneling parameters as the model’s input. Moreover, the proposed weight adaptive random forest algorithm can effectively suppress misclassification caused by high similarity among classes, and its performance is better than random forest, adaptive boosting, extreme gradient boosting, and light gradient boosting machine. Therefore, the proposed method can accurately identify the rock mass grade, which has essential engineering value.
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