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Investigation of dynamics and power needs for container unloading from ship process 船舶卸箱过程动力学及动力需求研究
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-12-31 DOI: 10.17531/ein.2022.1.11
J. Janutėnienė, M. Bogdevičius, V. Jankūnas, Jurate Janutenaite-Bogdaniene, A. Andziulis, M. Kurmis, Darius Drungilas
The operational problem of container unloading from the ship is analyzed in this paper. Dynamic “crane-cargo-ship” system was investigated, and a mathematical model was created. In the model, the gap between the container and the ship’s cargo hold, the mass of the cargo, the container’s center of the mass, and the frictional forces that may occur during lifting from the cargo hold were estimated. Numerical analysis of the system was performed. Results of numerical analysis were compared with experimental measurements of containers unloading process in port. Requirement of lifting power was modelled depending on mass of cargo. Additional power needs in case of contact forces between container and wall of the ship’s cargo hold were calculated. Rational lifting conditions could be deduced using a created mathematical model and the reliability of the container and cargo during lifting could be deduced.
本文分析了集装箱卸船的操作问题。对“吊-货-船”动态系统进行了研究,并建立了数学模型。在该模型中,对集装箱与船舶货舱之间的间隙、货物的质量、集装箱的质心以及从货舱起吊过程中可能产生的摩擦力进行了估计。对系统进行了数值分析。将数值分析结果与港口集装箱卸载过程的实验测量结果进行了比较。根据货物质量对起重力的要求进行了建模。计算了集装箱与货舱壁接触力情况下的附加动力需求。利用所建立的数学模型推导出合理的吊装条件,并推导出集装箱和货物在吊装过程中的可靠性。
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引用次数: 1
A simulation strategy to determine the mechanical behaviour of cork-rubber composite pads for vibration isolation 一种确定软木-橡胶复合隔振垫力学性能的仿真策略
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-12-21 DOI: 10.17531/ein.2022.1.10
H. Lopes, Susana P. Silva, J. Machado
The present work aimed to determine the performance of new cork-rubber composites, applying a modelling-based approach. The static and dynamic behaviour under compression of new composite isolation pads was determined using mathematical techniques. Linear regression was used to estimate apparent compression modulus and dynamic stiffness coefficient of compounds samples based on the effect of fillers, cork and other ingredients. Using the results obtained by regression models, finite element analysis (FEA) was applied to determine the behaviour of the same cork-rubber material but considering samples with different dimensions. The majority of the regression models presented R2 values above 90%. Also, a good agreement was found between the results obtained by the presented approach and previous experimental tests. Based on the developed methodology, the compression behaviour of new cork-rubber compounds can be accessed, improving product development stages.
目前的工作旨在确定新的软木橡胶复合材料的性能,应用基于建模的方法。采用数学方法确定了新型复合材料隔震垫的静力和动力压缩性能。在考虑填料、软木等成分影响的基础上,采用线性回归方法估计了复合材料样品的表观压缩模量和动刚度系数。利用回归模型得到的结果,应用有限元分析(FEA)来确定相同的软木橡胶材料,但考虑不同尺寸的样品的行为。大多数回归模型的R2值在90%以上。该方法的结果与以往的实验结果吻合较好。基于开发的方法,新的软木橡胶化合物的压缩性能可以访问,提高产品开发阶段。
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引用次数: 2
Diagnostics of the drive shaft bearing based on vibrations in the high-frequency range as a part of the vehicle's self-diagnostic system 作为车辆自诊断系统的一部分,基于高频振动对传动轴轴承进行诊断
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-12-19 DOI: 10.17531/ein.2022.1.9
T. Nowakowski, P. Komorski
Currently, one of the trends in the automotive industry is to make vehicles as autonomousas possible. In particular, this concerns the implementation of complex and innovative selfdiagnostic systems for cars. This paper proposes a new diagnostic algorithm that evaluates the performance of the drive shaft bearings of a road vehicle during use. The diagnostic parameter was selected based on vibration measurements and machine learning analysis results. The analyses included the use of more than a dozen time domain features of vibration signal in different frequency ranges. Upper limit values and down limit values of the diagnostic parameter were determined, based on which the vehicle user will receive information about impending wear and total bearing damage. Additionally, statistical verification of the developed model and validation of the results were performed.
目前,汽车行业的趋势之一是使汽车尽可能地自动驾驶。这尤其涉及到复杂和创新的汽车自诊断系统的实施。提出了一种评估道路车辆传动轴轴承在使用过程中性能的诊断算法。根据振动测量和机器学习分析结果选择诊断参数。分析包括利用不同频率范围内振动信号的十几个时域特征。确定诊断参数的上限值和下限值,以此为基础,车辆用户将收到关于即将发生的磨损和轴承总损坏的信息。此外,对所建立的模型进行了统计验证,并对结果进行了验证。
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引用次数: 6
Short and long forecast to implement predictive maintenance in a pulp industry 在纸浆行业实施预测性维护的短期和长期预测
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-12-13 DOI: 10.17531/ein.2022.1.5
J. Rodrigues, J. Farinha, Mateus Mendes, R. Mateus, A. Cardoso
Predictive maintenance is very important for effective prevention of failures in an industry.The present paper describes a case study where a wood chip pump system was analyzed, and a predictive model was proposed. An Ishikawa diagram and FMECA are used to identify possible causes for system failure. The Chip Wood has several sensors installed to monitor the working conditions and system state. The authors propose a variation of exponential smoothing technique for short time forecasting and an artificial neural network for long time forecasting. The algorithms were integrated into a dashboard for online condition monitoring, where the users are alerted when a variable is determined or predicted to get out of the expected range. Experimental results show prediction errors in general less than 10 %. The proposed technique may be of help in monitoring and maintenance of the asset, aiming at greater availability.
在工业中,预测性维护对于有效预防故障是非常重要的。本文以木屑泵系统为例进行了分析,并提出了预测模型。石川图和FMECA用于确定系统故障的可能原因。Chip Wood安装了几个传感器来监控工作条件和系统状态。作者提出了一种指数平滑技术用于短期预测和人工神经网络用于长期预测。这些算法被集成到一个用于在线状态监测的仪表板中,当一个变量被确定或预测超出预期范围时,用户就会收到警报。实验结果表明,预测误差一般小于10%。所建议的技术可能有助于资产的监视和维护,旨在提高可用性。
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引用次数: 8
Hybrid methodology using balancing optimization and vibration analysis to suppress vibrations in a double crank-rocker engine 利用平衡优化和振动分析的混合方法抑制双曲柄摇杆发动机的振动
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-12-13 DOI: 10.17531/ein.2022.1.7
A. M. Albaghdadi, M. Baharom, Shaharin Sulaimana
This study aims to present mathematical modelling to evaluate and analyze double crankrocker engine performance. The study suggests the use of two methods to reduce system vibration through balancing optimization and vibrational analysis. The combination of both methods acts as a verification method; besides it can be used as a tool for further system design enhancement and condition monitoring. The derived mathematical model is then used for balancing optimization to identify system shaking forces and moments, while variable speed is considered as an added parameter to evolve the optimization process. This factor shows better enhancement in reducing system shaking forces and moments compared to constant speed balancing method. Next, the system characteristics were concluded in terms of mode shapes and natural frequencies using modal and frequency response analysis, which give clear clue for secure system operational ground. Finally, the reduction in system vibrations was translated into engine’s centre of mass velocity, which evaluates balancing process effectiveness and indicate if further enhancement should be conducted.
本研究旨在建立评估和分析双曲柄摇杆发动机性能的数学模型。研究建议采用平衡优化和振动分析两种方法降低系统振动。两种方法的结合作为验证方法;此外,它还可以作为进一步系统设计改进和状态监测的工具。然后将导出的数学模型用于平衡优化,以识别系统的振动力和力矩,同时将变速作为附加参数来演化优化过程。与恒速平衡方法相比,该因子在减小系统振动力和力矩方面表现出更好的增强效果。其次,通过模态和频响分析,从模态振型和固有频率方面得出了系统的特性,为系统的安全运行接地提供了明确的线索。最后,将系统振动的减少转化为发动机的质心速度,以评估平衡过程的有效性,并指示是否应进一步加强。
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引用次数: 1
Remaining useful life prediction of cylinder liner based on nonlinear degradation model 基于非线性退化模型的缸套剩余使用寿命预测
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-12-13 DOI: 10.17531/ein.2022.1.8
Jianxiong Kang, Yanjun Lu, Bin Zhao, Hongbo Luo, Jiacheng Meng, Yongfang Zhang
In order to effectively monitor the wear and predict the life of cylinder liner, a nonlineardegradation model with multi-source uncertainty based on Wiener process is establishedto evaluate the remaining useful life (RUL) of cylinder liner wear. Due to complex service performance of cylinder liner, the uncertainty of operational environment and workingconditions of cylinder liner wear are considered into the model by a random function. Theprobability density function (PDF) formula of RUL is derived, and the maximum likelihoodestimation method is adopted to estimate the unknown parameters of PDF. Considering the evaluated parameters as the initial values, the model parameters are updated adaptively, and an adaptive PDF is obtained. Furthermore, the proposed model is compared with two classical degradation models. The results show that the proposed model has a good performance for predicting the life, and the error is within 5%. The method can provide a reference for condition monitoring of cylinder liner wear.
为了有效地监测缸套磨损并预测缸套寿命,建立了基于Wiener过程的多源不确定性非线性退化模型,对缸套磨损的剩余使用寿命进行了评估。由于缸套使用性能复杂,采用随机函数的形式考虑了缸套使用环境和工作条件磨损的不确定性。推导了RUL的概率密度函数(PDF)公式,并采用极大似然估计法对PDF的未知参数进行了估计。将评估的参数作为初始值,自适应更新模型参数,得到自适应PDF。并将该模型与两种经典退化模型进行了比较。结果表明,该模型具有较好的寿命预测效果,误差在5%以内。该方法可为缸套磨损状态监测提供参考。
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引用次数: 5
A calibration-based method for interval reliability analysis of the multi-manipulator system 基于标定的多机械臂系统区间可靠性分析方法
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-12-10 DOI: 10.17531/ein.2022.1.6
Wei Wang, Shuang Liu, J. Wang, Guodong Lu
Manipulators have a wide range of applications in industry because of their high efficiency, accuracy and easy operation. They are often used in the field of transportation, gripping and assembling etc. in which end-effector of the manipulator is designed to move from one point to another with the same position and orientation repetitively[1,4].In practice, errors that originated from manufacturing and assembling process of the manipulator cannot be eliminated. The main uncertainties include joint clearance, dimensional deviations, material deformation et al. which can finally result in the erratic shocks, vibration and deterioration of motion capability over its service life [9, 13,22]. Therefore, analyzing the behavior of a manipulator with consideration of parameter uncertainties and evaluating the reliability appropriately can be significant issues. To calculate the reliability of a manipulator with reference to a particular point during a repetitive work. Rao and Bhatti [20] proposed a probabilistic method to measure the extent of influence caused by the joint clearance on the repeatability of the two-link manipulator. The instability of the behavior from the aspect of dynamics and kinematics are both analyzed. Kim et al. [12] focused on the analysis of impact caused by joint clearance, all the variables were treated as normally distributed and then the first order reliability method (FORM) was applied. With integration of the second order Taylor expansion and an entropy-based optimization approach, Wang et al. [27] analyzed the reliability of a manipulator when confronted with arbitrarily distributed joint clearance. Though the reproducibility of a manipulator outperforms its ability to reach an expected position [18], there are a lot of demands in which the motion should be controlled in the entire trajectory instead of only a few points, such as tasks of welding, sculpture, spraying etc. [4,29,31]. Pandey and Zhang[17]proposed a fractional moment estimation method, the drawback lies in that two layers of optimization process are required, which makes it complicated. Zhao et al. [30] developed an approximated approach to study the motion reliability of a parallel mechanism during a circle trajectory movement, in their work, the first passage method, Lie group and Lie algebra were utilized to describe the variables with time-variant character. Other popular methods like FOSM (first order second moment method) and MCS (Monte Carlo simulation) are also widely used [26]. The researches mentioned-above exhibit an obvious feature in common that only one failure mode is needed to be concerned. When the multi-agent system consists of many subsystems, the numerical The multiple manipulators can construct a special multi-agent system with the distinction that the type can be serial or parallel according to their cooperative way. We proposed a comprehensive method to handle the problem of reliability estimation. The wide and narrow bound method are a
机械手具有效率高、精度高、操作方便等特点,在工业上有着广泛的应用。它们常用于运输、夹持、装配等领域,其中机械手的末端执行器被设计成以相同的位置和方向从一个点重复移动到另一个点[1,4]。在实际操作中,由于机械手的制造和装配过程产生的误差是无法消除的。主要的不确定因素包括关节间隙、尺寸偏差、材料变形等,这些不确定因素最终会导致不稳定的冲击、振动和在其使用寿命期间运动能力的恶化[9,13,22]。因此,在考虑参数不确定性的情况下分析机械臂的行为并对其可靠性进行适当的评估是一个非常重要的问题。计算机械臂在重复工作中参考某一特定点的可靠性。Rao和Bhatti[20]提出了一种概率方法来测量关节间隙对双连杆机械手重复性的影响程度。从动力学和运动学两方面分析了其行为的不稳定性。Kim等[12]着重分析了关节间隙造成的冲击,将所有变量视为正态分布,然后采用一阶可靠度法(FORM)。Wang等人[27]利用二阶Taylor展开和基于熵的优化方法,分析了任意分布关节间隙时机械臂的可靠性。尽管机械臂的可重复性优于其到达预期位置的能力[18],但在许多任务中,机械臂的运动需要控制在整个轨迹上,而不是仅仅控制在几个点上,例如焊接、雕刻、喷涂等任务[4,29,31]。Pandey和Zhang[17]提出了分数阶矩估计方法,缺点是需要两层优化过程,比较复杂。Zhao等[30]发展了一种近似方法来研究并联机构在圆周轨迹运动过程中的运动可靠性,在他们的工作中,利用第一通道法、李群和李代数来描述具有时变特征的变量。其他流行的方法,如FOSM(一阶二阶矩法)和MCS(蒙特卡罗模拟)也被广泛使用[26]。上述研究有一个明显的共同特点,即只需要关注一种失效模式。当多智能体系统由多个子系统组成时,数值多机械臂可以根据其协作方式的不同,构造出串行或并行的特殊多智能体系统。我们提出了一种综合的方法来处理可靠性估计问题。采用宽界法和窄界法分别计算了多机械手作为串联系统时的区间可靠度。为了降低系统的复杂性,增强系统的动态调节能力,提出了将串联系统转换为并联系统的基架标定技术,从而大大提高了系统的可靠性。以一个由三个机械手组成的系统为例,说明了该方法的可行性。强调抽象
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引用次数: 1
Research on high-pressure hose with repairing fitting and influence on energy parameter of the hydraulic drive 带修接头的高压软管及其对液压传动能量参数的影响研究
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-12-01 DOI: 10.17531/ein.2022.1.4
M. Karpenko, O. Prentkovskis, Sarunas Sukevicius
Reliability and maintenance analysis of transport machines hydraulic drives, basically focused to power units: pumps, cylinders etc., without taking in to account junction elements. Therefore, this paper proposes a research analysis on high-pressure hoses and junctions during technical maintenance. Comparative analysis of fluid behavior and energy efficiency inside non-repaired and repaired high-pressure hoses is presented in this research. Theoretical and experimental research results for hydraulic processes inside high-pressure hose is based on the numerical simulations using Navier–Stokes equations and experimental measurement of fluid flow pressure inside high-pressure hoses. Research of fluid flow dynamics in the hydraulic system was made with main assumptions: system flow rate in the range from 5 to 100 l/min, diameter of the hoses and repairing fitting are 3/8". The pressure drops, power losses, flow coefficients at non-repaired and after maintenance hose was obtained as a result. Simulation results were verified by running physical experiments to measure the pressure losses.
运输机械液压传动的可靠性和维护分析,主要集中在动力单元:泵,气缸等,没有考虑到连接元件。因此,本文提出了高压软管及接头在技术维修中的研究分析。本文对未修复高压软管和修复后高压软管内的流体特性和能效进行了对比分析。高压软管内液压过程的理论和实验研究结果是基于Navier-Stokes方程的数值模拟和高压软管内流体流动压力的实验测量。对液压系统流体流动动力学进行了研究,主要假设系统流量为5 ~ 100l /min,软管和修复管件直径为3/8”。得到了未维修和维修后软管的压降、功率损失、流量系数。通过物理实验测量压力损失,验证了仿真结果。
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引用次数: 22
Lifetime performance evaluation model based on quick response thinking 基于快速反应思维的终身绩效评估模型
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-11-27 DOI: 10.17531/ein.2022.1.1
K. Chiou, Kuen-Suan Chen
In practice, lifetime performance index CL has been a method commonly applied to the evaluation of quality performance. L is the upper or lower limit of the specification. The product lifetime distribution is mostly abnormal distribution. This study explored that the lifetime of commodities comes from exponential distribution. Complete data collection is the primary goal of analysis. However, the censoring type is one of the most commonly used methods due to considerations of manpower and material cost or the timeliness of product launch. This study adopted Type-II right censoring to find out the uniformly minimum variance unbiased (UMVU) estimator of the lifetime performance index CL and its probability density function. Afterward this study obtained the 100×(1-α)% confidence interval of the lifetime performance index CL as well as created the uniformly most powerful (UMP) test and the power of the test for the product lifetime performance index. Last, this study came up with a numerical example to demonstrate the suggested method as well as the application of the model.
在实践中,终身绩效指标CL一直是一种常用的质量绩效评价方法。L为规格的上限或下限。产品寿命分布多为异常分布。本研究探讨了商品的生命周期来源于指数分布。完整的数据收集是分析的主要目标。然而,由于人力和物力成本的考虑或产品推出的及时性,审查式是最常用的方法之一。本研究采用ⅱ型右删节法求出寿命性能指标CL的均匀最小方差无偏估计量及其概率密度函数。随后,本研究获得了产品寿命性能指标CL的100×(1-α)%置信区间,并创建了产品寿命性能指标的统一最有效检验(UMP)和检验的幂次。最后,通过数值算例对本文提出的方法及模型的应用进行了验证。
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引用次数: 6
Total Cost of Ownership analysis and energy efficiency of electric, hybrid and conventional urban buses 电动、混合动力和传统城市公交车的总拥有成本分析和能源效率
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-11-27 DOI: 10.17531/ein.2022.1.2
E. Szumska, M. Pawełczyk, R. Jurecki
From an economic perspective, the purchase cost of an electric bus is greater than that of a conventional one. This results from the additional components of the bus drivetrain and the costly charging infrastructure. However, it should be noted that electric bus ensures greener and more sustainable public transport. The presented study focuses on the economic and energy efficiency analysis of city buses with different types of driving system evaluated for selected urban and suburban routes. The routes differ in terms of the number of journeys per day, elevation, the daily distance travelled, and the daily operating time. The results demonstrate that driving conditions can affect economic efficiency. The Total Cost of Ownership (TCO) method used in the study shows that electric buses represent the highest TCO values among the vehicles taken into account. However, for the TCO calculated for electric and hybrid buses, fuel (energy) costs have a much lower share than for the TCO of conventional buses.
从经济角度来看,电动巴士的购买成本要高于传统巴士。这是由公共汽车动力传动系统的额外组件和昂贵的充电基础设施造成的。然而,应该指出的是,电动公交车确保了更环保、更可持续的公共交通。本文主要研究了不同驱动系统的城市公交车在选定的城市和郊区路线上的经济性和能效分析。这些路线在每天的班次、海拔高度、每天行驶的距离和每天的运行时间等方面有所不同。结果表明,驾驶条件会影响经济效率。研究中使用的总拥有成本(TCO)方法表明,电动公交车在考虑的车辆中代表最高的TCO值。然而,对于电动和混合动力巴士计算的TCO,燃料(能源)成本所占的份额远低于传统巴士的TCO。
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引用次数: 5
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Eksploatacja I Niezawodnosc-Maintenance and Reliability
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