For large-scale hydraulic manipulators (LHMs) equipped on non-road mobile machines, tool-center-point (TCP) control offers significant potential for alleviating operational burden. However, conventional TCP controllers designed for industrial manipulators generally fail to achieve high accuracy trajectory tracking for LHMs, due to the complex coupling properties of rigidity, flexibility and hydraulic nonlinearity. A dual-timescale dynamic decoupling framework is proposed to facilitate the design of high-accuracy TCP controllers for LHMs in engineering applications. Firstly, an accurate multibody flexible dynamic model of the LHM is established, and both of the rigid motion and elastic deformation are expressed in the generalized coordinate frame. The generalized coordinates and the system stiffness are extended in timescale based on the singular perturbation (SP) theory, so that the dynamic model of the LHM can be decomposed into two low-order independent subsystems. Further, the TCP controller is directly designed based on the decoupled model. It is validated on a concrete pumping spreader with a 13 m LHM. The maximum trajectory tracking error can be maintained within ±0.25 m when 2 of the 3 DOFs of the LHM are actuated, while the TCP can rapidly return to a stable state within 6.5 s following an external instantaneous excitation. Compared with the controller designed based on the undecomposed model, these two indicators are reduced by 30.04% and 55.45%, respectively. The results validate the effectiveness of the proposed method for engineering applications.
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