Permanent magnet synchronous motors (PMSMs) have been widely used for many applications. The current controller in voltage source inverters (VSIs) has to achieve a fast current response with zero steady-state errors in the wide operating range of the PMSM. In particular, it is challenging for the VSI to control the current precisely when the PMSM operates in the over-modulation region, including the six-step operation. In this region, the modulation index exceeds the linear range of pulse-width modulation, and during the six-step operation, the inverter output voltage becomes approximately a square wave. This article proposes a novel rule-based approach for VSIs driving the PMSM to achieve a fast and accurate current response in both the transient and steady states in the entire region from linear to six-step operations. The advantage of the proposed method is verified by a comparative analysis with the conventional finite-control-set model predictive control and continuous-control-set model predictive control through simulations and experiments. Consequently,the proposed method reduces the offset by approximately 23–36% in the over-modulation region and by approximately 41–50% during the six-step operation, compared with conventional methods, while maintaining a fast current (torque) response.
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