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Polar mesoporous carbon as a sulfur host for Li–S battery cathodes 极性中孔碳作为锂硫电池阴极的硫宿主
IF 5.8 3区 材料科学 Q2 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-05-02 DOI: 10.1007/s42823-025-00907-5
Hye Ran Kim, Ji Yang Lim, Je Yeon Kim, Sun Hyu Kim, Seok Kim, Yongju Jung

The insulating nature of elemental sulfur has been regarded as a major challenge limiting the electrochemical performance of Li–S batteries. Consequently, previous efforts have focused on developing conductive porous materials to enhance sulfur contact. In this study, we review this conventional assumption and demonstrate that the insulating property of sulfur is not the primary factor affecting Li–S battery performance. Instead, we introduce a novel sulfur host design using polar mesoporous carbon (p-MC), which possesses ultra-low electrical conductivity (6.45 × 10−7 S cm−1) and functional groups. Our results demonstrate that all sulfur particles within the nearly insulating p-MC matrix actively participate in electrochemical reduction during the initial discharge. A comparative study with a nonpolar mesoporous carbon host, which features a similar porous structure but higher conductivity (1.07 × 10−1 S cm−1), showed that the p-MC host achieved superior cycling stability. This performance is attributed to the strong interaction between the polar functional groups of p-MC and lithium polysulfides, enabling effective and stable confinement of the active materials during cycling. Our findings highlight a paradigm shift in the design of sulfur host materials and the critical role of polar functionalities. This study offers a promising strategy for the development of durable and high-performance Li–S batteries.

单质硫的绝缘特性一直被认为是限制锂硫电池电化学性能的主要挑战。因此,以前的努力集中在开发导电多孔材料以增强硫接触。在这项研究中,我们回顾了这一传统假设,并证明硫的绝缘性能不是影响锂硫电池性能的主要因素。相反,我们引入了一种新的硫宿主设计,使用极性介孔碳(p-MC),具有超低电导率(6.45 × 10−7 S cm−1)和官能团。我们的研究结果表明,在初始放电过程中,几乎绝缘的p-MC基体内的所有硫颗粒都积极参与电化学还原。通过与多孔结构相似但电导率更高(1.07 × 10−1 S cm−1)的非极性介孔碳载体的对比研究,发现p-MC载体具有更好的循环稳定性。这种性能归因于p-MC和锂多硫化物的极性官能团之间的强相互作用,使活性物质在循环过程中得到有效和稳定的限制。我们的研究结果突出了硫宿主材料设计的范式转变和极性功能的关键作用。这项研究为开发耐用和高性能的锂电池提供了一个有希望的策略。
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引用次数: 0
The conversion of tannic acid into carbon dots enhances its antiviral activities 单宁酸转化为碳点可增强其抗病毒活性
IF 5.8 3区 材料科学 Q2 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-04-28 DOI: 10.1007/s42823-025-00910-w
Caifeng Ren, Yanrong Zhou, Yuan Wu, Liurong Fang, Jiangong Liang, Shaobo Xiao

Tannic acid (TA) is one of the active components in the Galla Chinensis and has various effects, including antioxidant and anti-inflammatory properties. However, research on its antiviral properties remains limited. Here, tannic acid carbon dots (TA-CDs) were prepared as potential antiviral drugs from polyphenol TA under different temperature conditions (180, 200, 220 and 240 °C). Compared to TA alone, TA-CDs exhibited lower cytotoxicity and a tenfold enhanced in antiviral activity. Additionally, the antiviral effects of TA-CDs varied with preparation temperatures, with the best effect observed at 200 °C (CDs-2), reaching a titer of 2.8 orders of magnitude in porcine reproductive and respiratory syndrome virus (PRRSV), mainly due to its relatively higher number of functional groups and smaller particle size. Mechanically, CDs-2 was shown to inhibit PRRSV by targeting the stages of inactivation, adsorption, invasion, replication, and down-regulating reactive oxygen species (ROS) levels. Moreover, CDs-2 exhibited a high inhibitory effect on porcine epidemic diarrhea virus (PEDV), reaching a titer of 7 orders of magnitude. This study reveals the importance of temperature in synthesis of traditional Chinese medicine-derived carbon dots (TCM-CDs) and confirms their potential as antiviral drugs, providing valuable information for development of TCM antiviral drugs.

Graphical abstract

单宁酸(TA)是五倍子中的有效成分之一,具有抗氧化、抗炎等多种作用。然而,对其抗病毒特性的研究仍然有限。本实验以多酚TA为原料,在180、200、220、240℃的不同温度条件下制备了单宁酸碳点(TA- cds)作为潜在的抗病毒药物。与单独使用TA相比,TA- cds表现出较低的细胞毒性和10倍的抗病毒活性增强。此外,TA-CDs的抗病毒效果随制备温度的变化而变化,其中在200°C (CDs-2)时效果最佳,对猪繁殖与呼吸综合征病毒(PRRSV)的效价达到2.8个数量级,这主要是由于TA-CDs的官能团数量相对较多,粒径较小。从机械上讲,cd -2通过靶向PRRSV的失活、吸附、入侵、复制和下调活性氧(ROS)水平来抑制PRRSV。此外,CDs-2对猪流行性腹泻病毒(PEDV)具有较高的抑制作用,效价达到7个数量级。本研究揭示了温度对中药碳点(TCM- cds)合成的重要影响,证实了其作为抗病毒药物的潜力,为中药抗病毒药物的开发提供了有价值的信息。图形抽象
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引用次数: 0
State-of-the-art evolution of biochar in alkali metal ion (Li, Na, K) batteries’ applications 生物炭在碱金属离子(Li, Na, K)电池中的应用进展
IF 5.5 3区 材料科学 Q2 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-04-23 DOI: 10.1007/s42823-025-00904-8
Liuliu Liu, Keqi Chen, Keyu Zhang, Xinyu Jiang, Rui Yan, Shaoze Zhang, Yin Li, Junxian Hu, Bin Yang, Yaochun Yao

Biochar is considered as key anode material for alkali metal (lithium, sodium, and potassium) ion batteries (AIBs) owing to its rich microstructural features, high specific surface area, active sites, excellent conductivity, and mechanical strength. The multidimensional structures and diverse functional groups of biochar make it enable easy modification to improve ion transport, interface deposition behavior, and electrolyte stability. In addition, biochar-based derivatives, such as silicon/biochar composite anode materials, combine the advantages of high-energy density and low lithiation potential of silicon materials, as well as the superior conductive ability and outstanding mechanical qualities of biochar. In this review, the microstructure, properties, and synthesis methods of biochar materials are systematically clarified, and then, their applications in AIBs are presented followed by summarizing the energy storage mechanism and advanced physicochemical characterizations. Common structural configurations and preparative technique for biochar/silicon-based composites are summarized, such as core–shell, yolk–shell, and embedded coating structures with improved electrochemical and mechanical stability. Finally, toward practical application of biochar and biochar-based derivatives in future AIBs, the issues and challenges are outlined.

Graphical abstract

生物炭因其丰富的微观结构特征、高比表面积、活性位点、优异的导电性和机械强度,被认为是碱金属(锂、钠、钾)离子电池(aib)的关键负极材料。生物炭的多维结构和多样的官能团使其易于修饰,从而改善离子传输、界面沉积行为和电解质稳定性。此外,生物炭衍生物,如硅/生物炭复合负极材料,结合了硅材料的高能量密度和低锂化电位的优点,以及生物炭优越的导电能力和突出的机械品质。本文系统地介绍了生物炭材料的结构、性能和合成方法,介绍了生物炭在AIBs中的应用,并对其储能机理和先进的物理化学表征进行了综述。综述了生物炭/硅基复合材料的常见结构形式和制备技术,如核壳结构、蛋黄壳结构和包埋结构等,均具有较好的电化学和机械稳定性。最后,针对未来生物炭及其衍生物在AIBs中的实际应用,提出了存在的问题和面临的挑战。图形抽象
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引用次数: 0
Exploring the role of exfoliation mediums on electrochemically derived graphene for enhanced supercapacitor performance 探索剥离介质对电化学衍生石墨烯的作用,以增强超级电容器的性能
IF 5.8 3区 材料科学 Q2 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-04-22 DOI: 10.1007/s42823-025-00909-3
Ravi Ranjan Pandey, Anshu Andola, Himani Pandey, Rakesh K. Pandey

Electrochemical exfoliation of graphite to produce graphene flakes is receiving increased attention worldwide due to the simplicity and efficiency of the method. This study examines the effects of different exfoliation mediums, such as nitric acid, sulfuric acid, hydrochloric acid, and potassium hydroxide, on the characteristics of electrochemically exfoliated graphene flakes (EEGFs) and their performance in supercapacitor applications. The study demonstrates that the choice of exfoliation medium significantly impacts the electrochemical characteristics and energy storage capabilities of the resultant graphene flakes. Graphene exfoliated in hydrochloric acid exhibits superior performance, which is attributed to an optimal balance of high conductivity, low defect density, and accessible surface area. Nitric acid-exfoliated graphene, despite being defect rich, offers competitive performance due to increased active sites and enhanced ion accessibility. In contrast, graphene flakes exfoliated in potassium hydroxide present the lowest electrochemical performance and the highest defect density. These findings provide valuable insights into tailoring the properties of electrochemically exfoliated graphene for high-performance energy storage devices.

石墨的电化学剥离制备石墨烯薄片的方法由于其简单和高效而受到越来越多的关注。本研究考察了不同剥离介质(如硝酸、硫酸、盐酸和氢氧化钾)对电化学剥离石墨烯薄片(EEGFs)特性及其在超级电容器应用中的性能的影响。研究表明,剥离介质的选择显著影响所得石墨烯薄片的电化学特性和储能能力。在盐酸中剥离的石墨烯表现出优异的性能,这归因于高电导率,低缺陷密度和可接近表面积的最佳平衡。硝酸剥离的石墨烯,尽管缺陷丰富,但由于活性位点增加和离子可及性增强,具有竞争力的性能。相反,在氢氧化钾中剥离的石墨烯薄片表现出最低的电化学性能和最高的缺陷密度。这些发现为定制用于高性能储能设备的电化学剥离石墨烯的特性提供了有价值的见解。
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引用次数: 0
Kenaf-derived mesoporous activated carbons and its application as a high-power density electric double-layer capacitor electrode 红麻衍生介孔活性炭及其在高功率密度双电层电容器电极上的应用
IF 5.8 3区 材料科学 Q2 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-04-21 DOI: 10.1007/s42823-025-00905-7
Ju-Hwan Kim, Dong-Shin Jo, Yoong Ahm Kim, Byung-Joo Kim, Hye-Min Lee

The development of high specific surface area and mesoporous activated carbons is required to improve the electrochemical performance of EDLC. In this study, kenaf-derived activated carbons (PK-AC) were prepared for high-power-density EDLC via phosphoric acid stabilization and steam activation. The pyrolysis behavior of kenaf with respect to the phosphoric acid stabilization conditions were examined via TGA and DTG. The textural properties of PK-AC were studied with N2/77 K adsorption–desorption isotherms. In addition, the crystalline structure of PK-AC was observed via X-ray diffraction. The specific surface area and mesopore volume ratio of PK-AC were determined to be 1570–2400 m2/g and 7.7–44.5%, respectively. In addition, PK-AC was observed to have a high specific surface area and mesopore volume ratio than commercial coconut-derived activated carbon (YP-50F). The specific capacitance of PK-AC was increased from 77.0–99.5 F/g (at 0.1 A/g) to 49.3–88.9 F/g (at 10.0 A/g) with activation time increased. In particular, K-P-15-H-9–10 observed an approximately 35% improvement in specific capacitance at a higher current density of 10.0 A/g compared to YP-50F. As a result, the phosphoric acid stabilization method was confirmed to be an efficient process for the preparation of high specific surface area and mesoporous biomass-derived activated carbons, and the kenaf-derived activated carbons prepared by this process have great potential for application as electrode active materials in high-power EDLC.

提高EDLC的电化学性能需要开发高比表面积和介孔活性炭。以红麻为原料,经磷酸稳定和蒸汽活化制备了高功率密度EDLC用红麻衍生活性炭(PK-AC)。通过热重分析(TGA)和热重分析(DTG)考察了红麻的热解行为与磷酸稳定条件的关系。采用n2 / 77k吸附-解吸等温线研究了PK-AC的结构性质。此外,通过x射线衍射观察了PK-AC的晶体结构。测定了PK-AC的比表面积为1570 ~ 2400 m2/g,中孔体积比为7.7 ~ 44.5%。此外,PK-AC比商用椰壳活性炭(YP-50F)具有更高的比表面积和中孔体积比。随着活化时间的延长,PK-AC的比电容由0.1 A/g时的77.0 -99.5 F/g增加到10.0 A/g时的49.3 ~ 88.9 F/g。特别是,与YP-50F相比,K-P-15-H-9-10在10.0 a /g的更高电流密度下的比电容提高了约35%。结果表明,磷酸稳定法是制备高比表面积介孔生物质衍生活性炭的有效工艺,该工艺制备的红麻衍生活性炭作为大功率EDLC的电极活性材料具有很大的应用潜力。
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引用次数: 0
Bifunctional active materials based on akaganeite (β-FeOOH) and maghemite (γ-Fe2O3) containing carbon nanoparticles: capacity improvement of rechargeable zinc–air batteries 含碳纳米粒赤铁矿(β-FeOOH)和磁赤铁矿(γ-Fe2O3)双功能活性材料:提高可充电锌空气电池容量
IF 5.8 3区 材料科学 Q2 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-04-18 DOI: 10.1007/s42823-025-00899-2
Bangun Satrio Nugroho, Muhammad Bagus Arif, Mahardika F. Rois, Fadli Rohman, Sudaryanto Sudaryanto, Muhammad Ghozali, Sun Theo Constan Lotebulo Ndruru, Satoru Nakashima

Akaganeite (β-FeOOH) and hybrid active materials (akaganeite/maghemite (γ-Fe2O3)) containing carbon nanoparticles have been successfully developed through hydrothermal process using oxidation debris of graphene oxide and iron (II) chloride tetrahydrate. The obtained akaganeite sample and the hybrid material containing 29% akaganeite and 71% maghemite were confirmed using Mӧssbauer analysis. Two types of cathode made of akaganeite (β-FeOOH) and hybrid active materials supported on reduced graphene oxide (RGO) for RGO/AKA-100 and RGO/AKA-29 were taken as the main air electrode. The full-cell zinc–air battery prototypes (with 6 M KOH electrolyte) were tested for 500 cycles at room temperature. The result showed that the discharge capacity was achieved as high as 131.05 mAh/cm2 for RGO/AKA-100 and 137.26 mAh/cm2 for RGO/AKA-29. These performances are better than that using zinc–air batteries with carbon black/MnO2 (CB/MnO2) as air cathode, that give a discharge capacity of 115.7 mAh/cm2. The charge–discharge efficiency of RGO/AKA-100 and RGO/AKA-29 was examined in relation to their distinct catalytic activity for the oxygen evolution reaction (OER) and oxygen reduction reaction (ORR) when incorporated into electrochemically rechargeable zinc–air batteries. In addition, the different morphology of zinc deposit and dendrite was characterized using SEM, TEM, and PXRD analysis. From this study, the high performance of active material was suggested to be due to the hybrid effect among akaganeite, maghemite, and reduced graphene oxide, which can produce a synergetic improvement.

利用氧化石墨烯和四水合氯化铁(II)的氧化碎屑,通过水热法制备了含碳纳米颗粒的赤铁石(β-FeOOH)和赤铁石/磁赤铁矿(γ-Fe2O3)杂化活性材料。通过Mӧssbauer分析对得到的赤线石样品和含29%赤线石和71%赤铁矿的杂化材料进行了确证。以还原氧化石墨烯(RGO)和氧化石墨烯(β-FeOOH)复合活性材料制备的两种负极RGO/AKA-100和RGO/AKA-29为主要空气电极。在室温下对全电池锌空气电池原型(含6 M KOH电解质)进行了500次循环测试。结果表明,RGO/AKA-100和RGO/AKA-29的放电容量分别达到131.05 mAh/cm2和137.26 mAh/cm2。这些性能优于以炭黑/MnO2 (CB/MnO2)为空气阴极的锌空气电池,其放电容量为115.7 mAh/cm2。研究了RGO/AKA-100和RGO/AKA-29在电化学可充电锌空气电池中对析氧反应(OER)和氧还原反应(ORR)的催化活性。此外,通过SEM、TEM和PXRD分析对不同形貌的锌矿和枝晶进行了表征。本研究认为,活性材料的高性能是由于赤铁矿、磁赤铁矿和还原氧化石墨烯之间的杂化作用,可以产生协同改善。
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引用次数: 0
Synergistic enhancement of thermal conductivity and electromagnetic interference shielding in Ag foam and short carbon fiber-reinforced phase change composites 泡沫银与短碳纤维增强相变复合材料的热导率和电磁干扰屏蔽协同增强
IF 5.8 3区 材料科学 Q2 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-04-13 DOI: 10.1007/s42823-025-00908-4
Houbao Liu, Zhengduo Liu, Zhenbang Cheng, Wei Wang

Phase change materials (PCM) with enhanced thermal conductivity and electromagnetic interference (EMI) shielding properties are vital for applications in electronic devices, energy storage, and aerospace. However, achieving a synergistic improvement in both thermal and EMI shielding performance remains a significant challenge. This study presents the development of phase change composites reinforced with 3D Ag foam and short carbon fibers (SCF) to address this challenge. Ag@SCF/PCM composites were fabricated using a vacuum-assisted impregnation and curing process. Polyethylene glycol and epoxy resin formed the PCM matrix, while SCF and Ag foam created a dual-scale interpenetrating network to provide channels for phonon and electron transmission. The dual-scale network significantly improves thermal conductivity (2.24 W/m·K) and EMI shielding (69.7 dB), while maintaining latent heat storage (melting: 71.5 J/g, freezing: 68.7 J/g). These multifunctional properties make Ag@SCF/PCM composites promising candidates for applications requiring simultaneous thermal management and electromagnetic performance optimization.

相变材料(PCM)具有增强的导热性和电磁干扰(EMI)屏蔽性能,对于电子设备,储能和航空航天的应用至关重要。然而,实现热和EMI屏蔽性能的协同改进仍然是一个重大挑战。本研究提出了3D银泡沫和短碳纤维(SCF)增强相变复合材料的发展,以解决这一挑战。采用真空辅助浸渍固化工艺制备了Ag@SCF/PCM复合材料。聚乙二醇和环氧树脂形成PCM基质,而SCF和Ag泡沫形成双尺度互穿网络,为声子和电子传输提供通道。双尺度网络显著提高了导热系数(2.24 W/m·K)和电磁干扰屏蔽(69.7 dB),同时保持了潜热储存(熔化:71.5 J/g,冻结:68.7 J/g)。这些多功能特性使Ag@SCF/PCM复合材料成为需要同时进行热管理和电磁性能优化的应用的有希望的候选者。
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引用次数: 0
Construction of metal-free heteroatoms doped carbon catalysts with certain structure and properties: strategies and methods 具有一定结构和性能的无金属杂原子掺杂碳催化剂的构建:策略和方法
IF 5.5 3区 材料科学 Q2 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-04-10 DOI: 10.1007/s42823-025-00903-9
Chenlin Zhang, Kaiwen Zheng, Dan Yang, Xiaoqian Ye, Lilong Zhou, Jimmy Yun

In recent years, there has been growing interest in the potential applications of carbon-based non-metallic catalysts in various fields, such as electrochemical energy storage, electrocatalysis, thermal catalysis, and photocatalysis, owing to their unique physical and chemical properties. Modifying carbon catalyst surfaces or incorporating non-metallic heteroatoms, such as nitrogen (N), phosphorus (P), boron (B), and sulfur (S), into the carbon structure has emerged as a promising approach to improve the catalytic performance. This method enables the adjustment of the electronic structure of the carbon catalyst's surface, leading to the formation of new active sites or the reduction of side reactions, ultimately enhancing the catalyst's performance. Here, the preparation methods for doped non-metallic heteroatom carbon catalysts have been systematically explored, encompassing techniques, such as impregnation, pyrolysis, chemical vapor deposition (CVD), and templating. Finally, the existing challenges in the application of non-metallic atomic catalysts have been discussed, insights into potential future development opportunities and new preparation methods of carbon catalysts in the future have been offered.

近年来,碳基非金属催化剂由于其独特的物理和化学性质,在电化学储能、电催化、热催化和光催化等各个领域的潜在应用日益受到人们的关注。改性碳催化剂表面或将非金属杂原子,如氮(N)、磷(P)、硼(B)和硫(S)加入碳结构中已成为提高催化性能的一种有前途的方法。这种方法可以调整碳催化剂表面的电子结构,从而形成新的活性位点或减少副反应,最终提高催化剂的性能。本文系统地探讨了掺杂非金属杂原子碳催化剂的制备方法,包括浸渍、热解、化学气相沉积(CVD)和模板等技术。最后,讨论了非金属原子催化剂在应用中存在的挑战,并对未来碳催化剂的潜在发展机会和新的制备方法提出了见解。
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引用次数: 0
Novel concept for synthesizing carbon nano-onion, graphene layers, and graphene nano-ribbons from polypropylene waste over Fe2O3 nanoparticles 基于Fe2O3纳米颗粒的聚丙烯废料合成碳纳米洋葱、石墨烯层和石墨烯纳米带的新概念
IF 5.8 3区 材料科学 Q2 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-04-10 DOI: 10.1007/s42823-025-00893-8
Ahmed M. Haggar, Ateyya A. Aboul-Enein, Ahmed E. Awadallah, Mostafa A. Azab

In order to optimize the manufacturing of polypropylene-derived few-layer graphene, an innovative utilization of non-supported iron oxide nanoparticles generated under various fuel environment conditions was studied. Three distinct fuel combustion environment circumstances (fusion, fuel shortage, and fuel excess) produced a variety of Fe2O3 nanoparticles for cost-effective and green graphene deposition. XRD, H2-TPR, Raman, and TGA measurements were used to characterize both new and spent catalysts. Remarkably, the microstructure of the generated Fe2O3 nanoparticles could be controlled by the citric acid/iron nitrate ratio, ranging from spheroids (Fe2O3(0)) to sheets (Fe2O3(0.5-0.75)) and a hybrid microstructure that consists of sheets, spheroids, and interconnected strips (Fe2O3(1-2)). According to fuel situation (citric acid/iron nitrate ratio, Fe2O3(0-2)), various graphitization level and yields of graphene derivatives including sheets, ribbons, and onions have been developed. With the ideal fuel/oxidant ratio (ɸ = 1), the Fe2O3(0.75) catalyst demonstrated the best catalytic activity to deposit the largest yield of highly graphitized few graphene layers (280%). Lean and rich fuel conditions (1 > ɸ > 1) have detrimental effects on the amount and quality of graphene deposition. It is interesting to note that in addition to graphene sheets, an excess of citric acid caused the production of metallic cores, hollow, and merged carbon nano-onions, and graphene nano-ribbons. It was suggested that carbon nano-onions be converted into graphene nano-ribbons and semi-onion shell-like graphene layers.

Graphical abstract

为了优化聚丙烯衍生的少层石墨烯的制备,研究了在不同燃料环境条件下制备的无负载氧化铁纳米颗粒的创新利用。三种不同的燃料燃烧环境(聚变、燃料短缺和燃料过剩)产生了各种具有成本效益和绿色石墨烯沉积的Fe2O3纳米颗粒。采用XRD、H2-TPR、Raman和TGA等测量方法对新催化剂和废催化剂进行了表征。值得注意的是,生成的Fe2O3纳米颗粒的微观结构可以由柠檬酸/硝酸铁的比例控制,范围从球状(Fe2O3(0))到片状(Fe2O3(0.5-0.75)),以及由片状、球状和相互连接的条状(Fe2O3(1-2))组成的混合微观结构。根据燃料情况(柠檬酸/硝酸铁比、Fe2O3(0-2)),开发了片状、带状、洋葱等石墨烯衍生物的不同石墨化水平和产率。在理想的燃料/氧化剂比(h = 1)下,Fe2O3(0.75)催化剂表现出最佳的催化活性,沉积高石墨化的少量石墨烯层的收率最高(280%)。贫燃料和富燃料条件(1 > h > 1)对石墨烯沉积的数量和质量都有不利影响。有趣的是,除了石墨烯片,过量的柠檬酸还会产生金属芯、中空和合并的碳纳米洋葱和石墨烯纳米带。建议将碳纳米洋葱转化为石墨烯纳米带和半洋葱壳状石墨烯层。图形抽象
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引用次数: 0
Optimized fabrication and enhanced performance of low-porosity carbon anodes for aluminum electrolysis 铝电解用低孔隙度碳阳极的优化制备及性能提高
IF 5.8 3区 材料科学 Q2 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-04-09 DOI: 10.1007/s42823-025-00906-6
Fan Bai, Guifang Xu, Andong Wang, Caifeng Chen

In aluminum electrolysis, carbon anodes fulfill dual functions: providing electrical conductivity and participating in electrochemical reactions. However, these anodes face challenges such as cracking and degradation, which adversely affect their performance and longevity. Consequently, improving the quality of carbon anode is crucial to enhancing the production efficiency of electrolyzers. Key properties, including porosity and air permeability, significantly influence anode consumption and durability. This study presents the development of carbon anodes with reduced porosity and air permeability through optimized forming, sintering, and doping processes. Results revealed that using powdered pitch as a binder led to higher densification, improved flatness, and reduced porosity. Molding under a pressure of 20 MPa for 45 min further enhanced anode quality. Sintering reduced layer spacing and increased graphitization, with optimal conditions determined to be 1100 ℃ for 45 min. These conditions produced carbon anodes with maximum bulk density, minimum resistivity, and an air permeability of 2.54 nPm. The introduction of fusible B₂O₃ effectively sealed internal pores, coated the carbon substrate surfaces, and formed a protective film. This innovation reduced air permeability to 2.05 nPm and significantly enhanced the oxidation resistance of the anodes. These findings provide valuable insights into the production of high-performance carbon anodes, contributing to improved efficiency in aluminum electrolysis.

在铝电解过程中,碳阳极具有双重功能:提供导电性和参与电化学反应。然而,这些阳极面临着诸如开裂和降解等挑战,这对它们的性能和寿命产生了不利影响。因此,提高碳阳极的质量是提高电解槽生产效率的关键。关键性能,包括孔隙率和透气性,显著影响阳极消耗和耐用性。本研究通过优化成型、烧结和掺杂工艺,开发了具有低孔隙率和低透气性的碳阳极。结果表明,使用粉末沥青作为粘合剂可以提高致密性,改善平整度,降低孔隙率。在20兆帕压力下成型45分钟,进一步提高了阳极质量。烧结减少了层间距,提高了石墨化程度,确定了最佳条件为1100℃,45 min。这些条件生产的碳阳极具有最大堆积密度,最小电阻率和2.54 nPm的透气性。引入易熔的B₂O₃有效密封内部孔隙,涂覆在碳基材表面,形成保护膜。这一创新将透气性降低到2.05 nPm,并显着提高了阳极的抗氧化性。这些发现为高性能碳阳极的生产提供了宝贵的见解,有助于提高铝电解的效率。
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Carbon Letters
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