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All inkjet-printed organic solar cells on 3D objects 三维物体上的所有喷墨打印有机太阳能电池
IF 3.1 4区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-06-19 DOI: 10.1088/2058-8585/ad50e7
Marc Steinberger, Andreas Distler, Johannes Hörber, Kai Cheong Tam, Christoph J Brabec and Hans-Joachim Egelhaaf
Drop-on-demand inkjet printing is a promising and commercially relevant technology for producing organic electronic devices of arbitrary shape on a wide variety of different substrates. In this work we transfer the inkjet printing process of organic photovoltaic devices from 2D to 3D substrates, using a 5-axis robot system equipped with a multi-nozzle inkjet printing unit. We present a ready-to-use 3D printing system for industrial application, using a 5-axis motion system controlled by commercial 3D motion software, combined with a commonly used multi-nozzle inkjet print head controlled by the corresponding printing software. The very first time inkjet-printed solar cells on glass/ITO with power conversion efficiencies (PCEs) of up to 7% are realized on a 3D object with surfaces tilted by angles of up to 60° against the horizontal direction. Undesired ink flow during deposition of the inkjet-printed layers was avoided by proper ink formulation. In order to be able to print organic (opto-)electronic devices also on substrates without sputtered indium tin oxide bottom electrode, the bottom electrode was inkjet-printed from silver nanoparticle (AgNP) ink, resulting in the first all inkjet-printed (i.e. including bottom electrode) solar cell on a 3D object ever with a record PCE of 2.5%. This work paves the way for functionalizing even complex objects, such as cars, mobile phones, or ‘Internet of Things’ applications with inkjet-printed (opto-)electronic devices.
按需喷墨打印是一种前景广阔的商业相关技术,可在各种不同的基底上生产任意形状的有机电子器件。在这项工作中,我们利用配备多喷嘴喷墨打印装置的五轴机器人系统,将有机光伏器件的喷墨打印工艺从二维基底转移到三维基底。我们为工业应用展示了一种即用型三维打印系统,它使用由商用三维运动软件控制的五轴运动系统,结合由相应打印软件控制的常用多喷嘴喷墨打印头。首次在玻璃/ITO 上实现了喷墨打印太阳能电池,其功率转换效率 (PCE) 高达 7%。在喷墨打印层的沉积过程中,通过适当的墨水配方避免了意外的墨水流动。为了在没有溅射铟锡氧化物底电极的基底上也能打印有机(光)电子器件,使用纳米银(AgNP)墨水对底电极进行了喷墨打印,从而首次在三维物体上实现了全喷墨打印(即包括底电极)太阳能电池,其 PCE 达到创纪录的 2.5%。这项工作为汽车、手机或 "物联网 "应用等复杂物体的喷墨打印(光)电子器件功能化铺平了道路。
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引用次数: 0
Improving durability and electrical performance of flexible printed e-textile conductors via domestic ironing 通过家用熨烫提高柔性印刷电子织物导体的耐用性和电气性能
IF 3.1 4区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-06-07 DOI: 10.1088/2058-8585/ad517d
Abiodun Komolafe, Steve Beeby, Russel Torah
The electrical performance of printed conductors often degrades over time due to recurrent or infrequent exposure to practical stresses such as bending and washing. To avoid this, a repair mechanism is required to return the conductor to prime condition, enhancing lifetime and durability during extended stress cycles. In this study, domestic ironing is used to repair and restore the electrical resistance of printed conductors damaged by prolonged bending and washing cycles at standard ironing temperatures. The results of reliability tests on screen-printed conductors on two polyurethane-coated fabrics and six different laminate sheets adhered to the fabrics revealed that ironing significantly enhances the electrical performance of the conductors, limiting the change in electrical resistance to less than 20% after 400 000 bending cycles and to less than 1 Ω after 50 wash cycles. Although laminated conductors are more durable and generally outperformed conductors on the printed primer layer, in both cases, the results showed that the sample could be left for 24 h for ‘self-relaxation’ and would also return to the original value, implying that for future wear, either immediate ironing or leaving the garment for a period between uses could effectively ‘fix’ any bending or washing damage.
印刷导体的电气性能通常会随着时间的推移而降低,原因是经常或不经常暴露在弯曲和清洗等实际应力下。为了避免这种情况,需要一种修复机制来使导体恢复到最佳状态,从而在延长的应力周期内提高使用寿命和耐用性。在这项研究中,采用家用熨烫法修复和恢复因在标准熨烫温度下长时间弯曲和洗涤而受损的印刷导体的电阻。对两种聚氨酯涂层织物和粘附在织物上的六种不同层压板上的丝网印刷导体进行的可靠性测试结果表明,熨烫可显著提高导体的电气性能,在经过 400 000 次弯曲循环后,将电阻变化限制在 20% 以下,在经过 50 次水洗循环后,将电阻变化限制在 1 Ω 以下。虽然层压导体更耐用,其性能普遍优于印刷底层上的导体,但在这两种情况下,结果表明,样品可以放置 24 小时进行 "自我放松",也会恢复到原来的值,这意味着对于未来的穿着,无论是立即熨烫还是在两次使用之间放置一段时间,都可以有效地 "修复 "任何弯曲或洗涤损伤。
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引用次数: 0
Additively manufactured microstrip patch antennas in flat, curved, and embedded configurations 平面、曲面和嵌入式配置的叠加制造微带贴片天线
IF 3.1 4区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-06-07 DOI: 10.1088/2058-8585/ad517c
Arvind Gurusekaran, Mukhtar Ahmad, Manuela Ciocca, Michele Pompilio, Annelot Nijkoops, Alejandro Carrasco Pena, Paolo Lugli, Luisa Petti
Microstrip patch antennas (MPAs) are compact and easy-to-fabricate antennas, widely used in long-distance communications. MPAs are commonly fabricated using subtractive methods such as photolithographic etching of metals previously deposited using sputtering or evaporation. Despite being an established technique, subtractive manufacturing requires various process steps and generates material waste. Additive manufacturing (AM) techniques instead allow optimal use of material, besides enabling rapid prototyping. AM methods are thus especially interesting for the fabrication of electronic components such as MPAs. AM methods include both 2D and 3D techniques, which can also be combined to embed components within 3D-printed enclosures, protecting them from hazards and/or developing haptic interfaces. In this work, we exploit the combination of 2D and 3D printing AM techniques to realize three MPA configurations: flat, curved (at 45), and embedded. First, the MPAs were designed and simulated at 2.3 GHz with a −16.25 dB S11 value. Then, the MPA dielectric substrate was 3D-printed using polylactic acid via fused deposition modeling, while the antenna material (conductive silver ink) was deposited using three different AM methods: screen printing, water transfer, and syringe-based injection. The fabricated MPAs were fully operational between 2.2–2.4 GHz, with the flat MPA having a higher S11 peak value compared to the curved and embedded MPAs. Development of such AM MPAs in various configurations demonstrated in this work can enable rapid development of long-range antennas for novel applications in e.g. aerospace and Internet of Things sectors.
微带贴片天线(MPA)是一种结构紧凑、易于制造的天线,广泛应用于长距离通信领域。微带贴片天线通常采用减法制造,例如对之前通过溅射或蒸发沉积的金属进行光刻蚀刻。尽管这是一种成熟的技术,但减法制造需要各种工艺步骤,并会产生材料浪费。而增材制造(AM)技术除了能快速制作原型外,还能优化材料的使用。因此,AM 方法尤其适用于制造 MPA 等电子元件。增材制造方法包括二维和三维技术,这两种技术还可以结合起来,将元件嵌入三维打印的外壳中,使其免受危险和/或开发触觉界面。在这项工作中,我们结合二维和三维打印 AM 技术,实现了三种 MPA 配置:平面、曲面(45∘)和嵌入式。首先,我们设计并模拟了 2.3 GHz 频率下的 MPA,其 S11 值为 -16.25 dB。然后,使用聚乳酸通过熔融沉积建模技术三维打印 MPA 介质基板,并使用三种不同的 AM 方法沉积天线材料(导电银墨):丝网印刷、水转印和注射器注射。制备的 MPA 在 2.2-2.4 GHz 频率范围内完全正常工作,与弧形和嵌入式 MPA 相比,平面 MPA 的 S11 峰值更高。这项工作中展示的各种配置的 AM MPA 的开发,可以快速开发出长距离天线,用于航空航天和物联网等领域的新型应用。
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引用次数: 0
A vibrating membrane ejector for direct ink writing of printed electronics 用于直接书写印刷电子墨水的振动膜喷射器
IF 3.1 4区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-05-15 DOI: 10.1088/2058-8585/ad43f7
Shangjian Liu, Shuohao Hu, Song Lin, Jiakang Wu, Feng Shao, Junge Liang, Xi Wan and Xiaofeng Gu
Direct ink writing (DIW) represents a technical branch of additive manufacturing technology, particularly suitable for prototyping or small-batch printing production of printed electronic components. However, the existing print heads required for near or sub-100 μm line width are quite sophisticated, limiting the accessibility and application of the DIW method. This paper reports the use of the vibrating membrane ejector (VME) as a new option for the print head of DIW. The structure of the VME-based print head was specially designed for this purpose. Finite element modeling and analysis of the VME’s vibration characteristics were performed to provide insights into the ejection conditions and behaviors. The factors influencing the size of printed structures were identified and analyzed through the printing of a metal–organic complex silver (Ag) ink. After optimizing several operational parameters to limit the spreading effects and suppress the satellite droplets, the DIW printed line width has reached about 100 μm. The effectiveness of the VME-based print head was further demonstrated through the DIW fabrication of interdigitated electrodes and microstrip transmission lines. This highlights the versatility of the VME-based print head as a practical tool for device prototyping and ink development in the field of printed electronics.
直接墨水写入(DIW)是增材制造技术的一个分支,尤其适用于原型或小批量印刷生产印刷电子元件。然而,现有的接近或小于 100 μm 线宽的打印头都相当复杂,限制了 DIW 方法的普及和应用。本文介绍了振动膜喷射器(VME)作为 DIW 打印头的一种新选择。基于 VME 的打印头的结构是专门为此设计的。对 VME 的振动特性进行了有限元建模和分析,以便深入了解喷射条件和行为。通过打印金属有机复合物银(Ag)油墨,确定并分析了影响打印结构尺寸的因素。在优化了几个操作参数以限制扩散效应和抑制卫星液滴后,DIW 印刷线宽达到了约 100 μm。通过在 DIW 上制造相互咬合的电极和微带传输线,进一步证明了基于 VME 的打印头的有效性。这凸显了基于 VME 的打印头作为印刷电子领域设备原型和墨水开发的实用工具的多功能性。
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引用次数: 0
Inkjet-printed heater on flexible substrates for low voltage applications 用于低电压应用的柔性基板上的喷墨打印加热器
IF 3.1 4区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-05-14 DOI: 10.1088/2058-8585/ad43f8
Muhammad Atif Khan, Danial Khan and Yehia Massoud
Flexible heaters (FHs) have applications ranging from defoggers to flexural warmers, food processors, and thermotherapy. Printed FHs are particularly of interest as they offer unique advantages like high resolution, customization, low cost, and ease of fabrication. Here, we report printed FHs on polyethylene terephthalate substrate. The heater design is optimized to operate on a low voltage of five volts and yield high temperatures with a uniform temperature distribution across the surface. The heater has a fast response time of 15 s to reach its maximum temperature and does not show any degradation in performance after three months of operation. The heater maintains its temperature after continuous use for two hours and exhibits a minimum change in temperature upon bending. We have also developed and tested designs for zone heaters and nano heaters, where zone heater is suited for applications requiring heating in specified locations on a surface only. Whereas nano heater has an area of 1 mm2 and can produce high temperatures in this small area. Finally, we developed similar printed heaters on paper and polyimide (PI) substrates as well. Paper-based heater can achieve a temperature of 210 °C and can be used in disposable applications due to its low cost, whereas PI heater can achieve a temperature of 380 °C and is suitable for attaining high temperatures. These results manifest the use of FHs for various practical applications.
柔性加热器(FHs)的应用范围很广,从除雾器到挠性加热器、食品加工机和热疗。印刷型柔性加热器具有分辨率高、可定制、成本低和易于制造等独特优势,因此尤其受到关注。在此,我们报告了在聚对苯二甲酸乙二醇酯基底上打印的加热管。加热器设计经过优化,可在 5 伏特的低电压下工作,并在整个表面产生温度分布均匀的高温。加热器达到最高温度的快速反应时间为 15 秒,运行三个月后性能没有任何下降。加热器在连续使用两小时后仍能保持温度,弯曲时的温度变化最小。我们还开发并测试了区域加热器和纳米加热器的设计,其中区域加热器适用于只需要在表面上指定位置加热的应用。纳米加热器的面积为 1 平方毫米,可在这一小块区域内产生高温。最后,我们还在纸和聚酰亚胺(PI)基底上开发了类似的印刷加热器。纸基加热器的温度可达 210 ℃,由于成本低廉,可用于一次性应用,而聚酰亚胺加热器的温度可达 380 ℃,适用于达到高温。这些结果表明,纤维增强塑料加热器可用于各种实际应用。
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引用次数: 0
Enhancing the quality factor of aerosol jet printed RF spiral inductors through gold electroplating 通过电镀金提高气溶胶喷射印刷射频螺旋电感器的品质因数
IF 3.1 4区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-05-09 DOI: 10.1088/2058-8585/ad4610
Md Abu Mosa, Huijune Kang, Jeong Yeop Jo, Jinho Bang, Dal Ahn, Youna Jang, Kye-Si Kwon
Aerosol jet printing (AJP) outperforms inkjet printing by significantly reducing printed line width, effectively addressing issues such as bulging and surface irregularities. This technology allows for line widths as narrow as 10–100 μm with high aspect ratios, making it well-suited for radio frequency (RF) applications. Consequently, AJP emerges as a valuable tool for direct printing in RF applications. Among conductive inks, silver nanoparticle (Ag-NP) ink is preferred for its straightforward direct printing process and lower sintering temperature requirements. However, the conductivity of printed Ag NP traces falls markedly below that of bulk silver due to significant porosity, limiting its use in RF applications where a high-quality factor is essential. The quality factor of an inductor, indicative of its efficiency in energy storage and release, inversely correlates with its resistance. Our research combines AJP with selective electroplating to reduce the resistance of printed traces, thereby enhancing the inductor’s quality factor for RF applications. We fabricated spiral inductors on alumina substrates using silver NP ink and subsequently applied selective gold electroplating to these traces. This approach led to a significant increase in the inductors’ quality factor, improving it by a factor of 3–5 in the RF frequency range of 100–700 MHz.
气溶胶喷射打印(AJP)通过显著减少打印线宽,有效解决了凸起和表面不规则等问题,其性能优于喷墨打印。该技术可实现 10-100 μm 的窄线宽和高纵横比,非常适合射频 (RF) 应用。因此,AJP 成为射频应用中直接打印的重要工具。在导电油墨中,银纳米粒子(Ag-NP)油墨因其直接印刷工艺和较低的烧结温度要求而备受青睐。然而,由于孔隙率较大,印刷银纳米粒子痕迹的导电率明显低于块银的导电率,从而限制了其在射频应用中的使用,因为在射频应用中,高质量系数是至关重要的。电感器的品质因数表示其能量存储和释放的效率,与电阻成反比。我们的研究将 AJP 与选择性电镀相结合,以降低印刷线路的电阻,从而提高电感器在射频应用中的品质因数。我们使用银 NP 墨水在氧化铝基底上制作了螺旋电感器,随后对这些迹线进行了选择性镀金。这种方法显著提高了电感器的品质因数,在 100-700 MHz 的射频频率范围内提高了 3-5 倍。
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引用次数: 0
Recent progress of flexible pressure sensors: from principle, structure to application characteristics 柔性压力传感器的最新进展:从原理、结构到应用特点
IF 3.1 4区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-04-15 DOI: 10.1088/2058-8585/ad396e
Shimin Liu, Guilei Liu, Jianlong Qiu, Lei Yang, Yanjie Guo
Due to its conformal capability, the flexible pressure sensor has a wide range of applications in wearable devices, health monitoring, human–machine interfaces, and other fields. Sensors designed according to various principles and application scenarios exhibit a variety of good characteristics such as high sensitivity, high transparency, a wide detection limit, and low crosstalk. However, achieving all these exceptional functions within a single sensor is evidently challenging. Therefore, it is prudent to emphasize specific advantageous features depending on the unique usage environments and application scenarios. This paper first describes the classification of flexible pressure sensors based on their working principle, then summarizes the commonly used materials and sensor characteristics, and finally reviews the application characteristics of flexible pressure sensors based on different application fields and scenarios. The bottleneck challenges encountered in the development of flexible pressure sensors are discussed, and the foreseeable development strategy is predicted.
柔性压力传感器具有保形能力,因此在可穿戴设备、健康监测、人机界面等领域有着广泛的应用。根据不同原理和应用场景设计的传感器具有各种优良特性,如高灵敏度、高透明度、宽检测限和低串扰。然而,要在单个传感器内实现所有这些特殊功能显然具有挑战性。因此,根据独特的使用环境和应用场景来强调特定的优势特性是非常谨慎的。本文首先介绍了基于工作原理的柔性压力传感器的分类,然后总结了常用材料和传感器特性,最后根据不同的应用领域和应用场景评述了柔性压力传感器的应用特性。讨论了柔性压力传感器发展过程中遇到的瓶颈挑战,并预测了可预见的发展战略。
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引用次数: 0
Materials aspects of PEDOT:PSS for neuromorphic organic electrochemical transistors 用于神经形态有机电化学晶体管的 PEDOT:PSS 的材料特性
IF 3.1 4区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-03-18 DOI: 10.1088/2058-8585/ad2daf
Shunsuke Yamamoto
This article summarizes recent developments in organic mixed ion-electron conductors for organic electrochemical transistors (OECTs) in the field of materials science. Materials for the active layers, including crosslinkers and additives, are summarized, with a focus on poly(3,4-ethylenedioxythiophene): poly(styrenesulfonate) (PEDOT:PSS). Particular aspects of organic devices are highlighted, including their flexibility, biocompatibility, and facile fabrication processes.
本文总结了材料科学领域在有机电化学晶体管(OECT)的有机混合离子电子导体方面的最新进展。文章概述了活性层材料,包括交联剂和添加剂,重点介绍了聚(3,4-亚乙二氧基噻吩):聚(苯乙烯磺酸)(PEDOT:PSS)。重点介绍了有机器件的特殊方面,包括其灵活性、生物相容性和简便的制造工艺。
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引用次数: 0
Flexible and twistable free-standing PDMS-magnetic-nanoparticle-based soft magnetic films with robust magnetic properties 基于 PDMS-磁性纳米粒子的柔性可扭曲独立软磁薄膜,具有强大的磁性能
IF 3.1 4区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-03-15 DOI: 10.1088/2058-8585/ad2dae
Swarup Kumar Subudhi, Beihan Zhao, Xinjun Wang, John Ting, Ichiro Takeuchi, Abhijit Dasgupta, Siddhartha Das
In this paper, we develop multifunctional, physically soft, mechanically compliant, and magnetically responsive PDMS films, with embedded Fe3O4 nanoparticles, that show robust magnetic properties over a significant range of mechanical deformation. First, we establish that the magnetic properties, namely the saturation magnetization (Ms), remanent magnetization (Mr), and intrinsic coercivity (Hci) of these PDMS films in highly deformed configurations, i.e. in folded, twisted (with different twist angles), and bent (flexed) configurations, show very little degradation compared to those obtained in undeformed configurations. Next, the films were subjected to repetitive cycles of zero-to-max deformation (R = 0) and the saturation magnetization of the films was shown to not exhibit any significant degree of progressive degradation as a function of cyclic deformation history. These findings confirm the excellent robustness and cyclic durability of magnetic properties shown by these magnetic and compliant PDMS films and point to their suitability for wearable electronics applications.
在本文中,我们开发了多功能、物理柔软、机械顺应性和磁响应的 PDMS 薄膜,其中嵌入了 Fe3O4 纳米粒子,在相当大的机械变形范围内显示出强大的磁性能。首先,我们确定了这些 PDMS 薄膜的磁特性,即饱和磁化 (Ms)、剩磁磁化 (Mr) 和本征矫顽力 (Hci),在高度变形配置下,即在折叠、扭曲(具有不同的扭曲角度)和弯曲(弯曲)配置下,与未变形配置下获得的磁特性相比,几乎没有退化。接下来,对薄膜进行从零到最大的重复循环变形(R = 0),结果表明,薄膜的饱和磁化率不会随着循环变形历史的变化而出现任何明显的逐渐衰减。这些研究结果证实了这些具有磁性和顺应性的 PDMS 薄膜所表现出的卓越的稳健性和磁特性的循环耐久性,并指出它们适用于可穿戴电子产品应用。
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引用次数: 0
Aerosol jet printed temperature sensors using an environmentally friendly bilayer dielectric 使用环保型双层电介质的气溶胶喷射打印温度传感器
IF 3.1 4区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-03-15 DOI: 10.1088/2058-8585/ad2ece
Mathieu N Tousignant, Vanessa Tischler, Kaitlin Wagner, Zheng Sonia Lin, Jaclyn Brusso, Ricardo Izquierdo, Benoît H Lessard
With the rise of the internet of things and applications such as smart packaging, the need for low cost, disposable temperature sensors with minimum environmental impact are critical. In this study, we report fully printed capacitive temperature sensors made from bio-degradable dielectric materials. All layers were aerosol jet printed and the areal capacitance was characterized at several temperatures between room temperature (22 ˚C) and 80 °C. Using a bilayer dielectric structure, a layer of poly (vinyl alcohol) (PVA) was encapsulated with polycaprolactone (PCL) through interfacial crosslinking to protect it against humidity. Various concentrations and layer amounts of PVA were investigated, with the most effective capacitors consisting of a single layer of PVA deposited from a 5.0 mg ml−1 solution followed by a layer of the UV-crosslink-able PCL deposited from 2.0 mg ml−1 solution, achieving a 43 ± 6% increase in areal capacitance at 80 °C when compared to room temperature, measured at a frequency of 501 Hz.
随着物联网和智能包装等应用的兴起,对低成本、对环境影响最小的一次性温度传感器的需求变得至关重要。在这项研究中,我们报告了由生物可降解电介质材料制成的全印刷电容式温度传感器。所有层均采用气溶胶喷射印刷,并在室温(22 ˚C)和 80 °C 之间的多个温度条件下对等面积电容进行了表征。利用双层电介质结构,通过界面交联将聚(乙烯醇)(PVA)层与聚己内酯(PCL)层封装在一起,以防止潮湿。对不同浓度和层数的 PVA 进行了研究,最有效的电容器由 5.0 毫克毫升/升溶液沉积的单层 PVA 和 2.0 毫克毫升/升溶液沉积的可紫外线交联的 PCL 层组成,与室温相比,在 80 °C 下以 501 Hz 频率测量的等面积电容增加了 43 ± 6%。
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引用次数: 0
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Flexible and Printed Electronics
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