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Achieving Enhanced Optical Transparency and Low-dielectric Properties in Meta-substituted Copolyimides for Flexible Substrates 在柔性衬底上实现增强的光学透明度和低介电性能
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-16 DOI: 10.1007/s10118-025-3505-5
Zi-Yang Liu, Yan-Yu Gao, Cheng Wang, Qian-Qian Yu, Zhi-Long Zhang, Lin-Ge Wang

The development of high-performance transparent substrates is critical for next-generation flexible electronic devices. Herein, we designed two novel meta-substituted diamines incorporating trifluoromethyl (—CF3) and methyl (—CH3) groups to synthesize colorless copolyimide (CPI) films via copolymerization with 4,4′-(hexafluoroisopropylidene)diphthalic anhydride (6FDA)/3,3′,4,4′-biphenyltetracarboxylic dianhydride (BPDA). The combination of meta-substituted architecture and substituents enables the simultaneous attainment of an ultralow dielectric constant (Dk) and high transparency. The meta-substitution geometry and electronic effects of —CF3/—CH3 effectively suppressed charge-transfer complex (CTC) formation, expanded fractional free volume (FFV), and restricted π-electron conjugation, as validated by DFT calculations and wide-angle X-ray diffraction (WAXD) analysis. The optimized CPI film (PIA1-6FDA/BPDA(10/0)) achieved outstanding transmittance (T450=88.15%), ultralow dielectric constant (Dk=2.08 at 1 kHz), and minimal dielectric loss (Df=0.0012), while maintaining robust thermal stability (Td5%>523 °C) and mechanical strength (σ = 87.5 MPa). This work establishes a molecular engineering strategy to concurrently enhance the optical and dielectric properties, positioning meta-substituted CPIs as promising candidates for transparent flexible devices.

高性能透明基板的开发对下一代柔性电子器件至关重要。本文设计了两种含有三氟甲基(- cf3)和甲基(- ch3)基团的新型间取代二胺,通过与4,4 ' -(六氟异丙基)二苯基酸酐(6FDA)/3,3 ',4,4 ' -联苯四羧酸二酐(BPDA)共聚合成了无色共亚胺(CPI)薄膜。元取代结构和取代基的结合可以同时获得超低介电常数(Dk)和高透明度。DFT计算和广角x射线衍射(WAXD)分析证实,-CF3 / -CH3的元取代几何和电子效应有效抑制了电荷转移络合物(CTC)的形成,扩大了分数自由体积(FFV),并限制了π-电子共轭。优化后的CPI薄膜(PIA1-6FDA/BPDA(10/0))具有优异的透光率(T450=88.15%)、超低介电常数(1 kHz时Dk=2.08)和最小介电损耗(Df=0.0012),同时保持了良好的热稳定性(Td5%>523℃)和机械强度(σ = 87.5 MPa)。这项工作建立了一种分子工程策略,可以同时增强光学和介电性能,将元取代cpi定位为透明柔性器件的有前途的候选者。
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引用次数: 0
Unexpectedly Robust N–H⋯N Hydrogen Bonds in an Individual Polyallylamine Chain 在单个聚烯丙胺链中意想不到的坚固N - h⋯N氢键
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-15 DOI: 10.1007/s10118-025-3495-3
Yu-Chen Wang, Ming-Han Hu, Dong Ding, Wen-Tao Yuan, Yu Bao, Shu-Xun Cui

Quantifying the hydrogen bond (H-bond) strength of polymers is essential for rational design of advanced materials. However, direct measurement remains challenging because of the structural complexity of polymers and the weak nature of H-bonds. Vacuum-based single-molecule force spectroscopy (Vac-SMFS) offers a new and precise approach for such measurements. Using polyallylamine (PAAm) as a model polymer, the intrinsic strength (i.e., strength without external influences) of representative N—H⋯N H-bonds was quantified to be about 5.25 kJ·mol−1. Comparative Vac-SMFS analysis across different polymer systems revealed that the N —H⋯N H-bonds in PAAm are unexpectedly stronger than the N—H⋯O H-bonds in poly(N-isopropylacrylamide) (PNIPAM) and the O—H⋯O H-bonds in poly(hydroxyethyl methacrylate) (PHEMA). This trend contrasts with that of established small-molecule systems. These results highlight how side-chain length and spatial configuration dictate polymer H-bond strengths, expanding the fundamental knowledge of polymer interactions and enabling the rational design of next-generation functional materials.

聚合物氢键强度的定量研究对于先进材料的合理设计至关重要。然而,由于聚合物的结构复杂性和氢键的弱性质,直接测量仍然具有挑战性。真空单分子力谱(Vac-SMFS)为此类测量提供了一种新的、精确的方法。以聚烯丙胺(PAAm)为模型聚合物,量化了代表性N - h⋯N氢键的固有强度(即不受外界影响的强度)约为5.25 kJ·mol−1。跨不同聚合物体系的比较vacs - smfs分析显示,PAAm中的N -H⋯N氢键出乎意料地强于聚(N-异丙基丙烯酰胺)(PNIPAM)中的N -H⋯O氢键和聚(甲基丙烯酸羟乙酯)(PHEMA)中的O -H⋯O氢键。这种趋势与已建立的小分子系统形成对比。这些结果突出了侧链长度和空间构型如何决定聚合物氢键强度,扩展了聚合物相互作用的基础知识,并使下一代功能材料的合理设计成为可能。
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引用次数: 0
Application of Polysulfone Cardo Copolymer in Epoxy Resin Binders for the Production of Carbon Fiber Reinforced Plastics 聚砜共聚物在碳纤维增强塑料环氧树脂粘结剂中的应用
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-15 DOI: 10.1007/s10118-025-3498-0
Stepan V. Polunin, Kirill A. Atamas, Irina Yu. Gorbunova, Darya A. Konstantinova, Venera Kh. Aleshina

Carbon-fiber-reinforced plastics (CFRP) with improved mechanical properties based on modified epoxy binders were investigated in this study. By adding 15 parts by weight (p.b.w.) of copolymer of polysulfone with cardo phthalide group (PSFP-70C) to the epoxyanhydride binder, the flexural strength of the epoxy polymer was increased by 60%, the CFRP based on it by 57%, the flexural modulus of the epoxy polymer was increased by 83%, and the composite by 96%. The adhesion strength of the binder to carbon fiber reached a high level at 10 p.b.w. of thermoplastic modifier and increased by 65% compared to the unmodified binder. Scanning electron microscopy (SEM) was used to determine that in epoxyanhydride systems with a polysulfone content of 5–15 p.b.w., the structure belongs to the “matrix dispersion” type and with a content of 20 p.b.w. to the “interpenetrating phase” type. A heterogeneous structure was also observed using dynamic mechanical analysis.

以改性环氧树脂为粘结剂,对碳纤维增强塑料(CFRP)的力学性能进行了研究。在环氧氢化物粘结剂中加入15份重量(p.b.w.)的聚砜与邻苯二甲酸基共聚物(PSFP-70C),环氧聚合物的抗弯强度提高了60%,以其为基础的CFRP提高了57%,环氧聚合物的抗弯模量提高了83%,复合材料提高了96%。在热塑性改性剂添加量为10pb.w.时,粘结剂与碳纤维的粘结强度达到较高水平,比未改性的粘结剂提高了65%。用扫描电镜(SEM)测定了聚砜含量为5 ~ 15 p.b.w.的环氧氰化物体系的结构属于“基体分散”型,聚砜含量为20 p.b.w.的环氧氰化物体系属于“互穿相”型。动态力学分析还观察到异质结构。
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引用次数: 0
Synthesis of a Biomass Tyramine-derived Hydroxyl-amide Nucleating Agent and Its Effect on Crystallization and Properties of Polyamide 6 生物质酪胺类羟酰胺成核剂的合成及其对聚酰胺6结晶和性能的影响
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-15 DOI: 10.1007/s10118-025-3497-1
Jia-Le Wu, Wen-Hao Xiao, Jing-Bo Wu, Jiang-Hua Lin, Rui-Jie Xu, Cai-Hong Lei

The chemical structure of polyamide 6 (PA6) dictates that only 50% of hydrogen bonds participate in crystallization during the crystallization process, resulting in the properties of its products being significantly dependent on the molding process. Therefore, the design and development of nucleating agents suitable for PA6 holds great practical significance for high-performance PA6 materials. Amide-based nucleating agents can effectively improve the crystallization rate by increasing intermolecular hydrogen bond density. Further introduction of hydroxyl groups can enhance the hydrogen bonding interactions between the nucleating agent and PA6. In this study, a hydroxyl-containing amide-based nucleating agent, BHT, was designed and synthesized using a tyramine-based biomass as the raw material. These results demonstrated that BHT exhibited good structural compatibility with PA6. After adding 1 wt% BHT, the crystallization temperature of PA6 increased from 170.9 °C to 193.3 °C, the crystallinity increased 16.6%, the heat distortion temperature and Vicat softening temperature rose to 89.5 and 187.8 °C, respectively, the haze decreased to 46%, achieving the synergistic optimization of mechanical, thermal, and optical properties. The in situ time-resolved FTIR results indicated that the addition of BHT increased the enthalpy of hydrogen bond formation during the nucleation stage, facilitated the segmental conformation adjustment of PA6, and enhanced the molar concentration of trans-conformations, ultimately leading to an improvement in the crystallization rate.

聚酰胺6 (PA6)的化学结构决定了在结晶过程中只有50%的氢键参与结晶,导致其产品的性能对成型工艺有很大的依赖性。因此,设计和开发适合PA6的成核剂对于高性能PA6材料具有重要的现实意义。酰胺基成核剂可以通过增加分子间氢键密度有效提高结晶速率。羟基的进一步引入可以增强成核剂与PA6之间的氢键相互作用。本研究以酪胺基生物质为原料,设计合成了一种含羟基酰胺基成核剂BHT。结果表明BHT与PA6具有良好的结构相容性。加入1 wt% BHT后,PA6的结晶温度从170.9℃提高到193.3℃,结晶度提高16.6%,热变形温度和维卡软化温度分别提高到89.5℃和187.8℃,雾度降低到46%,实现了力学、热学和光学性能的协同优化。原位时间分辨FTIR结果表明,BHT的加入提高了成核阶段氢键的形成焓,促进了PA6的节段构象调整,提高了反式构象的摩尔浓度,最终导致结晶速率的提高。
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引用次数: 0
Molecular Simulations of Dynamic Heterogeneity of Segment Motion and Bond Exchange in Polymer Vitrimers 聚合物玻璃体中键交换和节段运动动态非均质性的分子模拟
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-04 DOI: 10.1007/s10118-025-3472-x
Lang Shuai, Jiang-Long Li, Jian-Long Wen, Ying-Ying Xu, Shui Yu, Bo-Yu Ding, Yi-Jing Nie

Vitrimers belong to a class of polymeric materials capable of bond exchange reactions, showing great promise for environmental protection and sustainable development. However, studies on the coupling mechanism between the bond exchange kinetics and segmental dynamics near the glass transition temperature (Tg) remain scarce. Herein, we employed molecular dynamics simulations to investigate the dynamic heterogeneity of the segment motion and bond exchange in vitrimers. The simulation results revealed that the bond exchange energy barrier exerts a much stronger influence on the bond exchange kinetics than on the segmental dynamics. At lower temperatures, slower segmental relaxation further constraind the bond exchange rate. Additionally, increasing the bond exchange energy barrier markedly enhanced the dynamic heterogeneity of segment motion. A close correlation was observed between heterogeneity and bond exchange. This study elucidated the coupling mechanism between bond exchange and segmental dynamics at the molecular scale, thereby providing a theoretical basis for designing vitrimer materials with tunable dynamic properties.

Vitrimers是一类能够进行键交换反应的高分子材料,在环境保护和可持续发展方面具有广阔的应用前景。然而,在玻璃化转变温度(Tg)附近,键交换动力学和段动力学之间的耦合机制的研究仍然很少。本文采用分子动力学模拟的方法研究了玻璃体中键交换和片段运动的动力学异质性。模拟结果表明,键交换能垒对键交换动力学的影响远大于对键交换动力学的影响。在较低温度下,较慢的节段弛豫进一步限制了键交换率。此外,键交换能垒的增加显著增强了节段运动的动态非均质性。异质性与键交换密切相关。本研究在分子尺度上阐明了键交换与节段动力学之间的耦合机理,从而为设计具有可调动力学性能的玻璃体材料提供了理论依据。
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引用次数: 0
pH/Glutathione Dual-stimuli-responsive Poly(acrylic acid)-coated Hollow Mesoporous Organosilica Nanospheres for Smart Pesticide Delivery pH/谷胱甘肽双刺激响应聚丙烯酸包被中空介孔有机硅纳米球用于智能农药递送
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-04 DOI: 10.1007/s10118-025-3485-5
Peng Xu, Jia-Wei Bao, Qun Li, Wei-Shan Shi, Gang Xing, Lei Yu

Smart pesticide delivery systems based on stimuli-responsive nanocarriers have attracted considerable attention because of their potential to enhance pesticide efficiency while reducing environmental risks. In this study, a novel pH/glutathione dual-responsive pesticide delivery system was constructed through the synthesis of disulfide-bridged hollow mesoporous organosilica nanospheres (HMONs) via the Stöber method, followed by poly(acrylic acid) (PAA) coating through distillation-precipitation polymerization to form HMONs@PAA nanocomposites. The resulting abamectin-loaded system (Abamectin-HMONs@PAA) demonstrated a 12.73% pesticide loading capacity and significantly improved photostability, retaining twice as much active ingredient as free abamectin after 250 h of UV irradiation (36 W). Release studies revealed pH- and glutathione-dependent characteristics, with cumulative releases in acidic conditions exceeding those in neutral and alkaline environments by 18.66% and 40.98%, respectively, and a 14.2% increase in glutathione-containing solution (0.2 mmol·L−1 in 70% ethanol) after 97 h. Bioassays showed superior performance against Plutella xylostella, with a 13.33% reduction in survival rate compared to conventional suspension at equivalent dosage (40 mg·L−1), while maintaining efficacy after extensive rainfall simulation (20 events over 10 days). This study provides a promising approach for developing environmentally responsive nanopesticides with enhanced durability and controlled-release properties, offering significant potential for sustainable crop protection.

基于刺激响应型纳米载体的智能农药输送系统因其在提高农药效率的同时降低环境风险的潜力而引起了相当大的关注。本研究通过Stöber法制备了二硫桥接中空介孔有机二氧化硅纳米球(HMONs),并通过分离-沉淀聚合法制备聚丙烯酸(PAA)包覆,形成HMONs@PAA纳米复合材料,构建了一种新型pH/谷胱甘肽双响应的农药递送体系。结果表明,负载阿维菌素的体系(Abamectin-HMONs@PAA)的载药量为12.73%,光稳定性显著提高,在紫外线照射250 h (36 W)后,有效成分的保留量是游离阿维菌素的两倍。释放研究表明,该菌具有pH依赖性和谷胱甘肽依赖性,在酸性条件下的累积释放量分别比中性和碱性环境下的累积释放量高出18.66%和40.98%,在含谷胱甘肽的溶液(70%乙醇浓度为0.2 mmol·L−1)中,97 h后的累积释放量增加14.2%。生物实验表明,该菌对小菜小菜具有较好的抑制作用,在同等剂量(40 mg·L−1)下,其存活率比常规混悬液降低13.33%。同时在广泛的降雨模拟(10天20次)后保持有效性。该研究为开发具有增强持久性和控释特性的环境响应型纳米农药提供了一种有希望的方法,为可持续作物保护提供了巨大的潜力。
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引用次数: 0
Fabrication of Mechanically Robust Self-lubricating Polyphenylene Sulfide Composites for High PV (Pressure × Velocity) Applications 用于高PV(压力×速度)应用的机械坚固自润滑聚苯硫醚复合材料的制备
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-04 DOI: 10.1007/s10118-025-3486-4
Ji-Xiang Li, Mei Liang, Xiao-Wen Zhao, Sheng-Tai Zhou, Hua-Wei Zou

To address the poor mechanical performance and improve the tribological properties of self-lubricating polyphenylene sulfide/irradiation treated polytetrafluoroethylene (PPS/i-PTFE) blends, different aspect ratio carbon fibers (i.e., PSCF: 50, SCF: about 429) were introduced as reinforcement fillers. The results showed that the hybriding of PSCF and SCF at certain mass ratios exhibited simultaneous enhancement of mechanical and tribological performance for PPS/i-PTFE blend through the construction of synergistic lubrication and mechanical interlocking network. Specifically, the flexural strength and modulus of PPS/i-PTFE were increased by 125.6% and 389.3%, the friction coefficient and specific wear rate were decreased by 13.9% and 95%, respectively. It was worth noting that PPS composites possessed excellent integrated performance which were able to withstand sliding action under high PV (≥10 MPa·m/s) conditions, as assessed by a customized pin-on-disc tester. This work demonstrated that the formation of intact lubricating film combined with the enhanced thermal and mechanical properties were favorable for improving the tribological properties of PPS-based composites, which makes them suitable for advanced engineering applications.

针对自润滑聚苯硫醚/聚四氟乙烯(PPS/i-PTFE)共混物力学性能差、摩擦学性能差的问题,采用不同长径比的碳纤维(PSCF: 50, SCF: 429)作为增强填料。结果表明,在一定质量比下,PSCF和SCF的混合可以通过构建协同润滑和机械联锁网络,同时增强PPS/i-PTFE共混物的机械和摩擦学性能。其中,PPS/i-PTFE的抗弯强度和模量分别提高了125.6%和389.3%,摩擦系数和比磨损率分别降低了13.9%和95%。值得注意的是,PPS复合材料具有优异的综合性能,能够承受高PV(≥10 MPa·m/s)条件下的滑动作用,通过定制的销盘测试仪进行了评估。研究表明,形成完整的润滑膜并增强热性能和力学性能有利于改善pps基复合材料的摩擦学性能,使其适合于先进的工程应用。
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引用次数: 0
Simulation of the Specific Contributions of Molecular Weight, Orientation Degree, and Crystallinity to the Tensile Mechanics of Polyethylene Fibers 分子量、取向度和结晶度对聚乙烯纤维拉伸力学的特定贡献的模拟
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-04 DOI: 10.1007/s10118-025-3494-4
Tian-Hao Yang, Jing-Han Wu, Ming-Ming Ding, Wen Zhai, Ke Wang, Qiang Fu, Yang Liu

UHMWPE fibers exhibit impressive modulus and strength, but they have not reached their theoretical limits. Researchers focus on molecular weight, orientation, and crystallinity of UHMWPE, yet their contributions to mechanical properties are unclear. Molecular dynamics simulations are valuable but often limited by computational constraints. Our aim is to simulate higher molecular weights to better represent real UHMWPE fibers. We used Packmol and Polyply methodologies to construct PE systems, with Polyply reproducing more reasonable properties of UHMWPE fibers. Additionally, tensile simulations showed that orientation and crystallinity greatly impact Young’s modulus more than molecular weight. Energy decomposition indicated that higher molecular weights lead to covalent bonds that can withstand more energy during stretching, thus increasing breaking strength. Combining simulations with machine learning, we found that orientation has the most significant impact on Young’s modulus, contributing 60%, and molecular weight plays the most crucial role in determining the breaking strength, accounting for 65%. This study provides a theoretical basis and guidelines for enhancing UHMWPE’s modulus and strength.

超高分子量聚乙烯纤维表现出令人印象深刻的模量和强度,但它们还没有达到理论极限。研究人员关注超高分子量聚乙烯的分子量、取向和结晶度,但它们对机械性能的影响尚不清楚。分子动力学模拟是有价值的,但往往受到计算限制。我们的目标是模拟更高的分子量,以更好地代表真实的超高分子量聚乙烯纤维。我们使用Packmol和Polyply方法构建PE体系,Polyply再现了超高分子量聚乙烯纤维更合理的性能。此外,拉伸模拟表明,取向和结晶度比分子量对杨氏模量的影响更大。能量分解表明,分子量越大,共价键在拉伸过程中能够承受更多的能量,从而提高断裂强度。将模拟与机器学习相结合,我们发现取向对杨氏模量的影响最为显著,贡献了60%,而分子量对断裂强度的影响最为关键,占65%。本研究为提高超高分子量聚乙烯的模量和强度提供了理论依据和指导。
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引用次数: 0
Molecular Investigations on the Diffusion of Hydrated Ions and Its Effects on the Plastic Deformation of Ultra-high Molecular Weight Polyethylene at Seawater Condition 海水条件下水合离子扩散及其对超高分子量聚乙烯塑性变形影响的分子研究
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-04 DOI: 10.1007/s10118-025-3487-3
Qi-Hao Cheng, Ting Zheng, Gang Yang, Hui-Chen Zhang

Ultra-high molecular weight polyethylene (UHMWPE) is a key material for marine applications owing to its outstanding self-lubrication and corrosion resistance. However, its long-term performance is compromised by plastic deformation in seawater. In this study, we performed a comparative analysis of the UHMWPE dynamics under seawater and water conditions to investigate the plastic deformation of UHMWPE induced by seawater. The results show that the plastic deformation of UHMWPE is amplified in seawater relative to the water conditions. Under thin fluid conditions, frictional interfaces exhibit a higher interfacial friction force and interaction energy in seawater than in water. Compared to freely diffused water molecules, hydrated ions occupy larger interchain spaces within polyethylene. Furthermore, the diffusion of hydrated ions weakens the interchain interactions, promoting more severe polyethylene chain rearrangement and accelerating seawater-induced plastic deformation in UHMWPE during friction. Furthermore, the diffused seawater accelerated the disentangling of the polyethylene chains and enhanced the orderly orientation distribution of polyethylene. Compared to free water molecules, the water molecules of hydrated ions exhibit enhanced attraction to free-flowing water molecules, thereby accelerating seawater flow across submerged UHMWPE surfaces. This flow enhancement promotes surface polyethylene chain mobility in seawater.

超高分子量聚乙烯(UHMWPE)由于其出色的自润滑和耐腐蚀性而成为船舶应用的关键材料。然而,它的长期性能受到海水中的塑性变形的影响。在本研究中,我们对海水和水中条件下超高分子量聚乙烯的动力学进行了对比分析,以研究海水对超高分子量聚乙烯塑性变形的影响。结果表明:海水中超高分子量聚乙烯的塑性变形相对于水的条件被放大;在薄流体条件下,摩擦界面在海水中表现出更高的界面摩擦力和相互作用能。与自由扩散的水分子相比,水合离子在聚乙烯中占据更大的链间空间。此外,水合离子的扩散削弱了链间相互作用,促进了更严重的聚乙烯链重排,加速了海水在UHMWPE摩擦过程中引起的塑性变形。此外,海水的扩散加速了聚乙烯链的解缠,增强了聚乙烯的有序取向分布。与自由水分子相比,水合离子的水分子对自由流动的水分子具有更强的吸引力,从而加速海水流过淹没的超高分子量聚乙烯表面。这种流动增强促进了海水中表面聚乙烯链的迁移率。
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引用次数: 0
Additive Manufacturing of Functionally Graded Lattice Structures for Personalized Below-Knee Prosthetic Dampers 个性化膝下假体阻尼器功能梯度晶格结构的增材制造
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-12-25 DOI: 10.1007/s10118-025-3460-1
Guy O’Keefe, Naser A. Alsaleh, Mahmoud A. El-Sayed, A. Jiménez, Sabbah Ataya, Khamis Essa

Functionally graded cellular structures (FGCSs) have a multitude of applications to a wide range of industries. Utilising the ever-progressing technology of additive manufacturing (AM), FGCSs can be applied to control material grading and achieve the desired mechanical properties. The current study explores the design and optimisation of FGCSs for AM, with a focus on improving the compression and impact performance of below knee (BK) prosthetic limbs made of thermoplastic polyurethane (TPU). A multiscale research methodology integrating topology optimization (TO), finite element analysis (FEA), and design of experiments (DoE) was adopted to optimise lattice structures in terms of stiffness and lightweight properties. Two-unit cell designs were considered in the study: Schwarz P gyroid and body-centered cubic (BCC). Response surface methodology (RSM) was implemented to analyse the effect of minimum and maximum cell wall thickness, cell size, and unit cell type on the mechanical performance of TPU FGCS structures. The results indicated that a Schwarz P FGCS structure with cell size, minimum and maximum cell wall thickness of 6, 0.9 and 2.8 mm, respectively, could be optimal for a compromise between performance and weight. In this optimized case, stiffness and volume fraction values of 684 N/mm and 0.64 were obtained, respectively. The study also presents a proof-of-concept design for a BK prosthetic damper, highlighting the potential of FGCSs to enhance patient comfort, reduce manufacturing costs, and enable personalised designs through 3D scanning and AM. The obtained results could be a step forward towards the incorporation of AM technologies in prosthetics, offering a pathway to lightweight, cost-effective, and functionally tailored solutions.

功能梯度细胞结构(fgcs)在广泛的行业中有着广泛的应用。利用不断进步的增材制造(AM)技术,fgcs可用于控制材料分级并实现所需的机械性能。目前的研究探索了用于AM的fgcs的设计和优化,重点是改善由热塑性聚氨酯(TPU)制成的膝盖以下(BK)假肢的压缩和冲击性能。采用拓扑优化(TO)、有限元分析(FEA)和实验设计(DoE)相结合的多尺度研究方法,对晶格结构进行刚度和轻量化优化。研究中考虑了双单元细胞设计:Schwarz P陀螺仪和体心立方(BCC)。采用响应面法(RSM)分析了最小和最大胞壁厚度、胞胞尺寸和胞胞类型对TPU FGCS结构力学性能的影响。结果表明,电池尺寸、最小和最大细胞壁厚度分别为6、0.9和2.8 mm的Schwarz P FGCS结构可能是性能和重量之间折衷的最佳选择。优化后的刚度和体积分数分别为684 N/mm和0.64 N/mm。该研究还提出了BK假体阻尼器的概念验证设计,强调了fgcs在提高患者舒适度、降低制造成本以及通过3D扫描和AM实现个性化设计方面的潜力。所获得的结果可能是将增材制造技术结合到假肢中的一步,为轻量级、经济高效和功能定制的解决方案提供了途径。
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引用次数: 0
期刊
Chinese Journal of Polymer Science
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