Pub Date : 2025-12-16DOI: 10.1016/j.jmrt.2025.12.157
Aliya R. Vildanova , Hassaan A. Butt , Svetlana I. Serebrennikova , Ilya V. Novikov , Sergei P. Shadrov , Veronika A. Dmitrieva , Vladislav A. Kondrashov , Yulia V. Ioni , Qibo Deng , Puguang Ji , Dmitry V. Krasnikov , Anastasia E. Goldt , Sergey D. Shandakov , Fedor S. Fedorov , Albert G. Nasibulin
This work systematically investigates how thermal, chemical and mechanical post-fabrication treatments influence the electrical performance of wet-pulled carbon nanotube fibers (CNTFs). The induced changes caused by combining the treatments were evaluated using Raman and Fourier Transform Infrared spectroscopy, scanning electron and atomic force microscopy (SEM and AFM), and DC electrical characterization techniques. Typical wet-pulled CNTFs showed electrical conductivity values of ∼600 S/cm, and thermal treatment slightly reduced the conductivity to ∼450 S/cm. This decrease is compensated by the increase in susceptibility towards doping with HAuCl4, yielding a conductivity increase up to ∼1400 S/cm. When thermal annealing and mechanical densification are followed by immersion in HAuCl4 solution, electrical conductivity as high ∼10,000 S/cm can be reached due to the surface deposition of gold particles. However, by combining doping and mechanical densification treatments simultaneously, the precipitation and distribution of gold particles can be homogeneous throughout the volume of the CNTFs, leading to similar conductivity (∼9000 S/cm) with better resilience under applied voltage. This work aims to clearly outline the relationship between the structural and electrical changes caused by each augmentation technique, as well as their combinations, allowing rational design selection for high performance CNTF alternative conductors.
{"title":"The effects of combining thermal, chemical and mechanical treatments on the electrical performance of wet-pulled carbon nanotube fibers","authors":"Aliya R. Vildanova , Hassaan A. Butt , Svetlana I. Serebrennikova , Ilya V. Novikov , Sergei P. Shadrov , Veronika A. Dmitrieva , Vladislav A. Kondrashov , Yulia V. Ioni , Qibo Deng , Puguang Ji , Dmitry V. Krasnikov , Anastasia E. Goldt , Sergey D. Shandakov , Fedor S. Fedorov , Albert G. Nasibulin","doi":"10.1016/j.jmrt.2025.12.157","DOIUrl":"10.1016/j.jmrt.2025.12.157","url":null,"abstract":"<div><div>This work systematically investigates how thermal, chemical and mechanical post-fabrication treatments influence the electrical performance of wet-pulled carbon nanotube fibers (CNTFs). The induced changes caused by combining the treatments were evaluated using Raman and Fourier Transform Infrared spectroscopy, scanning electron and atomic force microscopy (SEM and AFM), and DC electrical characterization techniques. Typical wet-pulled CNTFs showed electrical conductivity values of ∼600 S/cm, and thermal treatment slightly reduced the conductivity to ∼450 S/cm. This decrease is compensated by the increase in susceptibility towards doping with HAuCl<sub>4</sub>, yielding a conductivity increase up to ∼1400 S/cm. When thermal annealing and mechanical densification are followed by immersion in HAuCl<sub>4</sub> solution, electrical conductivity as high ∼10,000 S/cm can be reached due to the surface deposition of gold particles. However, by combining doping and mechanical densification treatments simultaneously, the precipitation and distribution of gold particles can be homogeneous throughout the volume of the CNTFs, leading to similar conductivity (∼9000 S/cm) with better resilience under applied voltage. This work aims to clearly outline the relationship between the structural and electrical changes caused by each augmentation technique, as well as their combinations, allowing rational design selection for high performance CNTF alternative conductors.</div></div>","PeriodicalId":54332,"journal":{"name":"Journal of Materials Research and Technology-Jmr&t","volume":"40 ","pages":"Pages 440-449"},"PeriodicalIF":6.6,"publicationDate":"2025-12-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145799205","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-16DOI: 10.1016/j.jmrt.2025.12.154
Qi-ming Chen , Liang Zhang , Yu-hao Chen , Lei Shi , Jia-min Zhang , Mo Chen
This study investigates the effects of Bi content (0, 10, 20, 30, 45, 58 wt%) on the wettability, melting characteristics, microstructure, interfacial reactions, and shear strength of Sn-based solders with Cu substrates. The study primarily focused on the evolution of microstructural products and solder properties during the transition from pure Sn solder to Sn–Bi eutectic solder, aiming to establish a foundation for further in-depth research and modification strengthening of Sn–Bi series solders. Compared to pure Sn solder, Sn–58Bi solder exhibited a 67.6 % reduction in wetting angle, achieving 9.28°. The peak temperature was 37.4 % lower at 142.9 °C. The thickness of the intermetallic compound (IMC) layer exhibited an initial increase followed by a decrease as the Bi content rose. A minimum IMC thickness of 5.95 μm was achieved with the Sn–58Bi solder. Furthermore, shear testing revealed that the Sn–58Bi solder joints achieved the peak shear strength of 41.42 MPa, which marked a 72.73 % enhancement over the pure Sn joints.
{"title":"Effects of Bi content on melting characteristics, microstructure, and shear strength of Sn-based solders","authors":"Qi-ming Chen , Liang Zhang , Yu-hao Chen , Lei Shi , Jia-min Zhang , Mo Chen","doi":"10.1016/j.jmrt.2025.12.154","DOIUrl":"10.1016/j.jmrt.2025.12.154","url":null,"abstract":"<div><div>This study investigates the effects of Bi content (0, 10, 20, 30, 45, 58 wt%) on the wettability, melting characteristics, microstructure, interfacial reactions, and shear strength of Sn-based solders with Cu substrates. The study primarily focused on the evolution of microstructural products and solder properties during the transition from pure Sn solder to Sn–Bi eutectic solder, aiming to establish a foundation for further in-depth research and modification strengthening of Sn–Bi series solders. Compared to pure Sn solder, Sn–58Bi solder exhibited a 67.6 % reduction in wetting angle, achieving 9.28°. The peak temperature was 37.4 % lower at 142.9 °C. The thickness of the intermetallic compound (IMC) layer exhibited an initial increase followed by a decrease as the Bi content rose. A minimum IMC thickness of 5.95 μm was achieved with the Sn–58Bi solder. Furthermore, shear testing revealed that the Sn–58Bi solder joints achieved the peak shear strength of 41.42 MPa, which marked a 72.73 % enhancement over the pure Sn joints.</div></div>","PeriodicalId":54332,"journal":{"name":"Journal of Materials Research and Technology-Jmr&t","volume":"40 ","pages":"Pages 404-414"},"PeriodicalIF":6.6,"publicationDate":"2025-12-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145799204","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-16DOI: 10.1016/j.jmrt.2025.12.165
Jintao Zhang , Minyan Yang , Dongling Zou , QiQi You , Jiale Huang , Yaxia Wei , Run Yang , Bingsheng Li
The microstructural stability and mechanical performance of alumina-forming austenitic (AFA) steels under prolonged thermal exposure are critical for their application in advanced nuclear energy systems. This study systematically investigates the individual and synergistic effects of aluminum content (2.5 vs. 3.5 wt%) and yttrium microalloying (0.05 wt%) on the tensile properties and microstructural evolution of Fe–18Ni–14Cr–(2.5–3.5)Al-based AFA steels during thermal aging at 500 °C for durations up to 1500 h. Uniaxial tensile tests were conducted from RT to 300 °C. Results demonstrate that increasing Al content from 2.5 wt% to 3.5 wt% significantly enhances strength, primarily attributed to a substantial increase in the volume fraction of B2–NiAl precipitates. The addition of 0.05 wt% Y further refines the grain structure and promotes the precipitation of both B2–NiAl and NbC phases, yielding the highest strength among the studied alloys. However, this strength enhancement is coupled with a pronounced degradation in ductility, particularly after extended aging (1500 h), where the Y-containing alloy exhibited a marked reduction in elongation at 300 °C to 20.3 %. Microstructural analysis reveals that prolonged aging leads to coarsening of B2–NiAl particles and their preferential aggregation at grain boundaries, transitioning the fracture mode from ductile dimple rupture to brittle cleavage. A definitive composition-microstructure-property relationship is established, elucidating the competing mechanisms of precipitation strengthening and over-aging. This work provides vital insights for designing AFA steels with balanced mechanical properties for long-term high-temperature service.
{"title":"The influence of Al and Y contents on tensile properties of 18Ni–14Cr-(2.5–3.5)al-based stainless steels under thermal aging","authors":"Jintao Zhang , Minyan Yang , Dongling Zou , QiQi You , Jiale Huang , Yaxia Wei , Run Yang , Bingsheng Li","doi":"10.1016/j.jmrt.2025.12.165","DOIUrl":"10.1016/j.jmrt.2025.12.165","url":null,"abstract":"<div><div>The microstructural stability and mechanical performance of alumina-forming austenitic (AFA) steels under prolonged thermal exposure are critical for their application in advanced nuclear energy systems. This study systematically investigates the individual and synergistic effects of aluminum content (2.5 vs. 3.5 wt%) and yttrium microalloying (0.05 wt%) on the tensile properties and microstructural evolution of Fe–18Ni–14Cr–(2.5–3.5)Al-based AFA steels during thermal aging at 500 °C for durations up to 1500 h. Uniaxial tensile tests were conducted from RT to 300 °C. Results demonstrate that increasing Al content from 2.5 wt% to 3.5 wt% significantly enhances strength, primarily attributed to a substantial increase in the volume fraction of B2–NiAl precipitates. The addition of 0.05 wt% Y further refines the grain structure and promotes the precipitation of both B2–NiAl and NbC phases, yielding the highest strength among the studied alloys. However, this strength enhancement is coupled with a pronounced degradation in ductility, particularly after extended aging (1500 h), where the Y-containing alloy exhibited a marked reduction in elongation at 300 °C to 20.3 %. Microstructural analysis reveals that prolonged aging leads to coarsening of B2–NiAl particles and their preferential aggregation at grain boundaries, transitioning the fracture mode from ductile dimple rupture to brittle cleavage. A definitive composition-microstructure-property relationship is established, elucidating the competing mechanisms of precipitation strengthening and over-aging. This work provides vital insights for designing AFA steels with balanced mechanical properties for long-term high-temperature service.</div></div>","PeriodicalId":54332,"journal":{"name":"Journal of Materials Research and Technology-Jmr&t","volume":"40 ","pages":"Pages 219-233"},"PeriodicalIF":6.6,"publicationDate":"2025-12-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145799618","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-16DOI: 10.1016/j.jmrt.2025.12.145
Guangjie Xue , Junjie He , Kun Yang , Huijun Hao , Zijian Zhang , Lijun Jia , Hao Zhou , Weiqi Wang , Chen Wang , Kai Xiong , Quan Fu , Debin Shan , Bin Guo
Recently, modifying texture characteristics has been regarded as a key strategy for achieving enhanced mechanical isotropy and excellent formability of Mg alloy sheets. In this work, the Mg–2Zn–3Li-1Gd alloy sheet with weak and diffused texture is successfully prepared via warm rolling (WR) and subsequent annealing, achieving a superior synergy of isotropy and formability (Erichsen value of 7.8 mm) in mechanical properties. Quasi-in-situ electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM) analyses demonstrate that diverse types of dislocations can be activated during the WR process along the transverse direction (TD). During annealing, recrystallized grains exhibit a diverse orientation distribution under the synergistic influence of various dislocations, which facilitates the development of weak and diffused texture. In addition, first-principles calculations have demonstrated that the co-segregation of Zn and Gd at grain boundaries (GB) reduces GB energy and strengthens atomic bonding, which suppresses crack initiation and further improves the formability. The outcomes of this work can provide worthwhile insights for designing formable and ductile Mg alloy sheets, which also offer new perspectives for mitigating planar anisotropy in mechanical behavior.
{"title":"Achieving isotropy and formability synergy of Mg–2Zn–3Li-1Gd alloy sheet through the introduction of a weak and diffused texture distribution","authors":"Guangjie Xue , Junjie He , Kun Yang , Huijun Hao , Zijian Zhang , Lijun Jia , Hao Zhou , Weiqi Wang , Chen Wang , Kai Xiong , Quan Fu , Debin Shan , Bin Guo","doi":"10.1016/j.jmrt.2025.12.145","DOIUrl":"10.1016/j.jmrt.2025.12.145","url":null,"abstract":"<div><div>Recently, modifying texture characteristics has been regarded as a key strategy for achieving enhanced mechanical isotropy and excellent formability of Mg alloy sheets. In this work, the Mg–2Zn–3Li-1Gd alloy sheet with weak and diffused texture is successfully prepared via warm rolling (WR) and subsequent annealing, achieving a superior synergy of isotropy and formability (Erichsen value of 7.8 mm) in mechanical properties. Quasi-in-situ electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM) analyses demonstrate that diverse types of dislocations can be activated during the WR process along the transverse direction (TD). During annealing, recrystallized grains exhibit a diverse orientation distribution under the synergistic influence of various dislocations, which facilitates the development of weak and diffused texture. In addition, first-principles calculations have demonstrated that the co-segregation of Zn and Gd at grain boundaries (GB) reduces GB energy and strengthens atomic bonding, which suppresses crack initiation and further improves the formability. The outcomes of this work can provide worthwhile insights for designing formable and ductile Mg alloy sheets, which also offer new perspectives for mitigating planar anisotropy in mechanical behavior.</div></div>","PeriodicalId":54332,"journal":{"name":"Journal of Materials Research and Technology-Jmr&t","volume":"40 ","pages":"Pages 350-362"},"PeriodicalIF":6.6,"publicationDate":"2025-12-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145799212","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-16DOI: 10.1016/j.jmrt.2025.12.162
Jiahe Rong , Linbing Jiang , Wenguan Liu , Xinmei Yang , Hefei Huang
The Pt–Ni coating holds great application potential in aerospace, catalysis, and biomedicine. This study developed a novel approach to fabricate dense NiPt coatings on nickel-based GH3535 alloy by immersing the alloy in Pt-doped liquid sodium: Pt first dissolves in liquid sodium, then diffuses to the GH3535 surface and reacts with Ni to form NiPt. Temperature is a critical factor for NiPt coating formation: Pt in sodium starts diffusing to the alloy surface as elemental Pt at 350 °C; temperatures≥500 °C initiate Pt–Ni reactions to form NiPt, but a dense coating requires temperatures≥600 °C, with coatings synthesized at 60–700 °C exhibiting excellent compactness. The coating's crystal structure evolves with immersion time: tetragonal NiPt forms for durations <48 h, while longer times (>48 h) drive its transformation into a face-centered cubic [Ni,Pt] solid solution. Combining first-principles calculations, machine learning-accelerated molecular dynamics, and classical molecular dynamics, the study reveals that Pt atoms in liquid sodium diffuse uniformly onto GH3535 surfaces. Both theoretical and experimental results confirm Pt–Ni interdiffusion at the interface, which generates a [Pt,Ni] solid solution and ensures strong bonding between the coating and the alloy substrate.
{"title":"Innovative synthesis of compact NiPt coatings on nickel-based GH3535 alloy using liquid sodium: Mechanism revealed by experiments and simulations","authors":"Jiahe Rong , Linbing Jiang , Wenguan Liu , Xinmei Yang , Hefei Huang","doi":"10.1016/j.jmrt.2025.12.162","DOIUrl":"10.1016/j.jmrt.2025.12.162","url":null,"abstract":"<div><div>The Pt–Ni coating holds great application potential in aerospace, catalysis, and biomedicine. This study developed a novel approach to fabricate dense NiPt coatings on nickel-based GH3535 alloy by immersing the alloy in Pt-doped liquid sodium: Pt first dissolves in liquid sodium, then diffuses to the GH3535 surface and reacts with Ni to form NiPt. Temperature is a critical factor for NiPt coating formation: Pt in sodium starts diffusing to the alloy surface as elemental Pt at 350 °C; temperatures≥500 °C initiate Pt–Ni reactions to form NiPt, but a dense coating requires temperatures≥600 °C, with coatings synthesized at 60–700 °C exhibiting excellent compactness. The coating's crystal structure evolves with immersion time: tetragonal NiPt forms for durations <48 h, while longer times (>48 h) drive its transformation into a face-centered cubic [Ni,Pt] solid solution. Combining first-principles calculations, machine learning-accelerated molecular dynamics, and classical molecular dynamics, the study reveals that Pt atoms in liquid sodium diffuse uniformly onto GH3535 surfaces. Both theoretical and experimental results confirm Pt–Ni interdiffusion at the interface, which generates a [Pt,Ni] solid solution and ensures strong bonding between the coating and the alloy substrate.</div></div>","PeriodicalId":54332,"journal":{"name":"Journal of Materials Research and Technology-Jmr&t","volume":"40 ","pages":"Pages 194-203"},"PeriodicalIF":6.6,"publicationDate":"2025-12-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145799560","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-16DOI: 10.1016/j.jmrt.2025.12.125
Mehboob Elahi , M. Imran Ahmed , M. Adil Mehmood , Nadeem Shaukat , Mohsin Saleem , Muhammad Atiq Ur Rehman , Muhammad Ramzan Abdul Karim , Muhammad Aneeq Haq , Khurram Yaqoob
Refractory high-entropy alloys (RHEAs) have emerged as promising candidates for high-temperature structural applications due to their exceptional thermal stability and mechanical performance. However, most RHEAs still face an inherent trade-off between high strength and limited ductility at room temperature. In this work, an alloy design strategy was employed to intentionally induce the in-situ formation of TiC through the decomposition of added NbC within a ductile NbTaTiV matrix, thereby achieving a synergistic enhancement in strength and ductility. NbTaTiV-based RHEAs were first prepared by arc melting under an argon atmosphere, and NbC was subsequently added through arc melting to produce high-entropy composites with varying NbC contents. The added NbC decomposed during melting, leading to the in-situ formation of TiC owing to its more negative free energy of formation than that of NbC, while the released Nb diffused into the solid-solution matrix. As a result, the crystal structure of NbTaTiV transformed from a single body-centered cubic (BCC) phase to a dual-phase (BCC + TiC) microstructure. The volume fraction of TiC increased with increasing NbC content, accompanied by a morphological transition from needle-like to blocky structure. The resulting NbTaTiV high-entropy composites exhibited an outstanding combination of strength and ductility, achieving yield strengths up to 2305 MPa with 10 % fracture strain. These results demonstrate that controlled in-situ carbide formation provides an effective pathway to tailor microstructures and achieve superior mechanical performance in RHEA systems for demanding structural applications.
{"title":"Strength–ductility synergy in NbTaTiV refractory high-entropy alloy composites via in-situ formation of TiC from NbC addition","authors":"Mehboob Elahi , M. Imran Ahmed , M. Adil Mehmood , Nadeem Shaukat , Mohsin Saleem , Muhammad Atiq Ur Rehman , Muhammad Ramzan Abdul Karim , Muhammad Aneeq Haq , Khurram Yaqoob","doi":"10.1016/j.jmrt.2025.12.125","DOIUrl":"10.1016/j.jmrt.2025.12.125","url":null,"abstract":"<div><div>Refractory high-entropy alloys (RHEAs) have emerged as promising candidates for high-temperature structural applications due to their exceptional thermal stability and mechanical performance. However, most RHEAs still face an inherent trade-off between high strength and limited ductility at room temperature. In this work, an alloy design strategy was employed to intentionally induce the in-situ formation of TiC through the decomposition of added NbC within a ductile NbTaTiV matrix, thereby achieving a synergistic enhancement in strength and ductility. NbTaTiV-based RHEAs were first prepared by arc melting under an argon atmosphere, and NbC was subsequently added through arc melting to produce high-entropy composites with varying NbC contents. The added NbC decomposed during melting, leading to the in-situ formation of TiC owing to its more negative free energy of formation than that of NbC, while the released Nb diffused into the solid-solution matrix. As a result, the crystal structure of NbTaTiV transformed from a single body-centered cubic (BCC) phase to a dual-phase (BCC + TiC) microstructure. The volume fraction of TiC increased with increasing NbC content, accompanied by a morphological transition from needle-like to blocky structure. The resulting NbTaTiV high-entropy composites exhibited an outstanding combination of strength and ductility, achieving yield strengths up to 2305 MPa with 10 % fracture strain. These results demonstrate that controlled in-situ carbide formation provides an effective pathway to tailor microstructures and achieve superior mechanical performance in RHEA systems for demanding structural applications.</div></div>","PeriodicalId":54332,"journal":{"name":"Journal of Materials Research and Technology-Jmr&t","volume":"40 ","pages":"Pages 538-546"},"PeriodicalIF":6.6,"publicationDate":"2025-12-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145799665","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-15DOI: 10.1016/j.jmrt.2025.12.146
Wen Jiang , Changwei Wang , Kangning Han , Kefeng Ye , Yaxin Zhu , Chuantao Hou , Ruisi Xing
The mechanical properties of solder alloys at extreme temperatures are critical for advanced aerospace and telecommunications applications. This study reveals an exceptional strength–ductility synergy in the low-Ag SAC0307 solder alloy at cryogenic temperatures, which contrasts with the typical brittle behavior of many metals. We systematically elucidate the effects of annealing (75 °C and 125 °C) on tensile properties and fracture behavior across a wide temperature range (120 °C to −150 °C). The results show that lowering the temperature to −150 °C simultaneously increases both ultimate tensile strength and ductility. Annealing further enhances this cryogenic ductility. Microstructural analysis indicates that the superior cryogenic performance arises from a shift in the deformation mechanism: from dislocation-dominated plasticity at high temperatures to a synergy of grain refinement, stacking faults, and deformation nanotwins at −150 °C. The interaction among dislocations, stacking faults, and twins forms a multi-level nanostructure that facilitates simultaneous strengthening and toughening. In addition, annealing promotes microstructural homogenization and increases the energy barrier for brittle fracture, suppressing the ductile-to-brittle transition. This work provides a mechanistic understanding of the cryogenic toughness in low-Ag solder alloys and offers guidelines for optimizing their thermomechanical reliability.
{"title":"Exploring the mechanical behaviors and fracture mechanisms of Sn-0.3Ag-0.7Cu solder alloy across a wide temperature range","authors":"Wen Jiang , Changwei Wang , Kangning Han , Kefeng Ye , Yaxin Zhu , Chuantao Hou , Ruisi Xing","doi":"10.1016/j.jmrt.2025.12.146","DOIUrl":"10.1016/j.jmrt.2025.12.146","url":null,"abstract":"<div><div>The mechanical properties of solder alloys at extreme temperatures are critical for advanced aerospace and telecommunications applications. This study reveals an exceptional strength–ductility synergy in the low-Ag SAC0307 solder alloy at cryogenic temperatures, which contrasts with the typical brittle behavior of many metals. We systematically elucidate the effects of annealing (75 °C and 125 °C) on tensile properties and fracture behavior across a wide temperature range (120 °C to −150 °C). The results show that lowering the temperature to −150 °C simultaneously increases both ultimate tensile strength and ductility. Annealing further enhances this cryogenic ductility. Microstructural analysis indicates that the superior cryogenic performance arises from a shift in the deformation mechanism: from dislocation-dominated plasticity at high temperatures to a synergy of grain refinement, stacking faults, and deformation nanotwins at −150 °C. The interaction among dislocations, stacking faults, and twins forms a multi-level nanostructure that facilitates simultaneous strengthening and toughening. In addition, annealing promotes microstructural homogenization and increases the energy barrier for brittle fracture, suppressing the ductile-to-brittle transition. This work provides a mechanistic understanding of the cryogenic toughness in low-Ag solder alloys and offers guidelines for optimizing their thermomechanical reliability.</div></div>","PeriodicalId":54332,"journal":{"name":"Journal of Materials Research and Technology-Jmr&t","volume":"40 ","pages":"Pages 378-391"},"PeriodicalIF":6.6,"publicationDate":"2025-12-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145799209","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-15DOI: 10.1016/j.jmrt.2025.12.138
Yang Yuqi , Li Shijian , Liu Yanmei , Han Peipei , Zhao Liang , Zhao Yan , Lu Ying , Zhao Songnan , Zhao Jibin , Wu Jiajun
Laser shock processing without coating, as a novel and efficient surface modification technology, involves a complex coupling process of thermal ablation and shock process. This paper establishes a simulation model for the thermal–shock coupling effect of laser shock processing without coating. The evolution and distribution of stress in TA15 during the shock process are analyzed, additionally, the distribution of the ablation layer induced by laser radiation is analyzed, and the effects of laser parameters and spot radius on the ablation layer and stress distribution are investigated. The results show that when the laser power intensity is 13.26 GW/cm2 and the spot radius is 2 mm, the maximum residual tensile stress is 393.5 MPa, the depth of the tensile stress layer is 75.9 μm, the maximum residual compressive stress is −505.9 MPa, and its depth is 235.2 μm. When the spot radius is 1 mm, the depth of residual tensile stress is the largest at 98.4 μm. When the spot radius is 0.5 mm, the depth of maximum residual compressive stress is the smallest at 147.1 μm. Therefore, after laser shock processing without coating, the material surface needs to be ground off for the ablation layer and heat-affected zone, and the grinding depth is in the range of 98.4–147.1 μm. Based on EBSD analysis and simulation model analysis, this paper proposes a mechanism model for laser shock processing without coating. Under the combined effects of laser radiation, heat transfer, and shock pressure, the distribution pattern of tensile-compressive-tensile stresses is formed in the material surface and subsurface layer, correspondingly, the microstructure evolution represents the transition pattern of the ablation-phase transformation heat-affected zone-strengthened layer.
{"title":"The effect of the thermal-shocking influence of laser shock processing without coating on TA15 in simulation and experiment","authors":"Yang Yuqi , Li Shijian , Liu Yanmei , Han Peipei , Zhao Liang , Zhao Yan , Lu Ying , Zhao Songnan , Zhao Jibin , Wu Jiajun","doi":"10.1016/j.jmrt.2025.12.138","DOIUrl":"10.1016/j.jmrt.2025.12.138","url":null,"abstract":"<div><div>Laser shock processing without coating, as a novel and efficient surface modification technology, involves a complex coupling process of thermal ablation and shock process. This paper establishes a simulation model for the thermal–shock coupling effect of laser shock processing without coating. The evolution and distribution of stress in TA15 during the shock process are analyzed, additionally, the distribution of the ablation layer induced by laser radiation is analyzed, and the effects of laser parameters and spot radius on the ablation layer and stress distribution are investigated. The results show that when the laser power intensity is 13.26 GW/cm<sup>2</sup> and the spot radius is 2 mm, the maximum residual tensile stress is 393.5 MPa, the depth of the tensile stress layer is 75.9 μm, the maximum residual compressive stress is −505.9 MPa, and its depth is 235.2 μm. When the spot radius is 1 mm, the depth of residual tensile stress is the largest at 98.4 μm. When the spot radius is 0.5 mm, the depth of maximum residual compressive stress is the smallest at 147.1 μm. Therefore, after laser shock processing without coating, the material surface needs to be ground off for the ablation layer and heat-affected zone, and the grinding depth is in the range of 98.4–147.1 μm. Based on EBSD analysis and simulation model analysis, this paper proposes a mechanism model for laser shock processing without coating. Under the combined effects of laser radiation, heat transfer, and shock pressure, the distribution pattern of tensile-compressive-tensile stresses is formed in the material surface and subsurface layer, correspondingly, the microstructure evolution represents the transition pattern of the ablation-phase transformation heat-affected zone-strengthened layer.</div></div>","PeriodicalId":54332,"journal":{"name":"Journal of Materials Research and Technology-Jmr&t","volume":"40 ","pages":"Pages 316-324"},"PeriodicalIF":6.6,"publicationDate":"2025-12-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145799200","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-15DOI: 10.1016/j.jmrt.2025.12.139
Ruizhe Jin, Jiahao Zhu, Wenchao Yu, Yongming Yan, Jie Shi, Maoqiu Wang
In this work, we employ a Split Hopkinson Pressure Bar (SHPB) to investigate the microstructural evolution and formation mechanism of internal adiabatic shear bands (ASBs) in a 2000 MPa grade ultrahigh strength martensitic steel at high strain rates. Results from dynamic compression tests show that, at a strain rate of 3700 s−1, the critical deformation for the formation of deformed shear bands (dASB) is 20.7 %, while the critical deformation for phase transformed shear bands (tASB) is 26.7 %. The evolution of adiabatic shear bands shows that dASB forms first, while tASB gradually develops within the dASB region and cracks initiate and propagate from within the tASB as strain increases. The experimental steel maintain 5.3 % deformation from the onset of tASB to ultimate failure at 32 %, demonstrating superior deformation capacity at high strain rates. Within the tASB, nano-equiaxed grains with an average diameter of 95 nm were observed. This study combines a modified adiabatic temperature rise model with the rational dynamic recrystallization (RDR) theory to explain their formation. The derived RDR kinetic equation indicates that the time required for dynamic recrystallization is less than the 20 μs duration of the compression process measure from dASB initiation, which confirms the thermodynamic feasibility of nanograin formation within the experimental timeframe.
{"title":"Evolution of adiabatic shear band in 2000 MPa grade ultrahigh strength steel during high strain rate compression","authors":"Ruizhe Jin, Jiahao Zhu, Wenchao Yu, Yongming Yan, Jie Shi, Maoqiu Wang","doi":"10.1016/j.jmrt.2025.12.139","DOIUrl":"10.1016/j.jmrt.2025.12.139","url":null,"abstract":"<div><div>In this work, we employ a Split Hopkinson Pressure Bar (SHPB) to investigate the microstructural evolution and formation mechanism of internal adiabatic shear bands (ASBs) in a 2000 MPa grade ultrahigh strength martensitic steel at high strain rates. Results from dynamic compression tests show that, at a strain rate of 3700 s<sup>−1</sup>, the critical deformation for the formation of deformed shear bands (dASB) is 20.7 %, while the critical deformation for phase transformed shear bands (tASB) is 26.7 %. The evolution of adiabatic shear bands shows that dASB forms first, while tASB gradually develops within the dASB region and cracks initiate and propagate from within the tASB as strain increases. The experimental steel maintain 5.3 % deformation from the onset of tASB to ultimate failure at 32 %, demonstrating superior deformation capacity at high strain rates. Within the tASB, nano-equiaxed grains with an average diameter of 95 nm were observed. This study combines a modified adiabatic temperature rise model with the rational dynamic recrystallization (RDR) theory to explain their formation. The derived RDR kinetic equation indicates that the time required for dynamic recrystallization is less than the 20 μs duration of the compression process measure from dASB initiation, which confirms the thermodynamic feasibility of nanograin formation within the experimental timeframe.</div></div>","PeriodicalId":54332,"journal":{"name":"Journal of Materials Research and Technology-Jmr&t","volume":"40 ","pages":"Pages 517-527"},"PeriodicalIF":6.6,"publicationDate":"2025-12-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145799674","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-15DOI: 10.1016/j.jmrt.2025.12.141
Zheng-Bo Xu , Shu-Qing Kou , Feng Qiu , Liang-Yu Chen , Hong-Yu Yang , Jun-Nan Dai , Shi-Li Shu , Ruifen Guo , Qi-Chuan Jiang , Lai-Chang Zhang
The limited mechanical and tribological stability of carbon fiber reinforced PEEK matrix composites at elevated temperatures remains a major obstacle to their widespread application in extreme service environments. In this work, stain-woven carbon fiber (60 wt%) reinforced PEEK composite (CP60) was fabricated via compression molding, and its temperature-dependent mechanical and wear performance was systematically evaluated. Friction and wear behavior were systematically investigated using pin-on-disc tests under dry sliding conditions. Experiments were conducted at two distinct temperatures (room temperature (RT) and 200 °C) with diverse loads (200–400 N) and sliding velocities (0.47 and 0.94 m/s). The composite exhibited lower average friction coefficients (0.16–0.41) and moderate wear resistance property ((4.23–6.72) × 10−7 mm3/Nm) at RT. At 200 °C, CP60 demonstrated increased average friction coefficients (0.18–0.56) and wear rate ((5.72–10.8) × 10−7 mm3/Nm), respectively. At RT, the wear mechanism was primarily abrasive, where debris shed from the surface interacted with the contact surface, gradually forming a friction transfer film. However, at 200 °C, the wear mechanism transitioned to adhesive wear, as the PEEK matrix softened and adhered to the counterface, destabilizing the transfer film and intensifying wear. Compared to other polymer-based materials and lightweight alloys such as Mg or Al, CP60 exhibits a relatively lower specific wear rate (wear rate-to-density ratio), highlighting its unique advantage in lightweight systems that require a balance of tribo-mechanical performance. This study achieves a trade-off between high fiber loading and brittleness. It provides valuable insights into the development and use of polymer composites in tribological systems exposed to elevated temperatures.
{"title":"Tribological properties of woven carbon fiber/PEEK composites from ambient to 200 °C: Ultra-low wear and performance evolution","authors":"Zheng-Bo Xu , Shu-Qing Kou , Feng Qiu , Liang-Yu Chen , Hong-Yu Yang , Jun-Nan Dai , Shi-Li Shu , Ruifen Guo , Qi-Chuan Jiang , Lai-Chang Zhang","doi":"10.1016/j.jmrt.2025.12.141","DOIUrl":"10.1016/j.jmrt.2025.12.141","url":null,"abstract":"<div><div>The limited mechanical and tribological stability of carbon fiber reinforced PEEK matrix composites at elevated temperatures remains a major obstacle to their widespread application in extreme service environments. In this work, stain-woven carbon fiber (60 wt%) reinforced PEEK composite (CP60) was fabricated via compression molding, and its temperature-dependent mechanical and wear performance was systematically evaluated. Friction and wear behavior were systematically investigated using pin-on-disc tests under dry sliding conditions. Experiments were conducted at two distinct temperatures (room temperature (RT) and 200 °C) with diverse loads (200–400 N) and sliding velocities (0.47 and 0.94 m/s). The composite exhibited lower average friction coefficients (0.16–0.41) and moderate wear resistance property ((4.23–6.72) × 10<sup>−7</sup> mm<sup>3</sup>/Nm) at RT. At 200 °C, CP60 demonstrated increased average friction coefficients (0.18–0.56) and wear rate ((5.72–10.8) × 10<sup>−7</sup> mm<sup>3</sup>/Nm), respectively. At RT, the wear mechanism was primarily abrasive, where debris shed from the surface interacted with the contact surface, gradually forming a friction transfer film. However, at 200 °C, the wear mechanism transitioned to adhesive wear, as the PEEK matrix softened and adhered to the counterface, destabilizing the transfer film and intensifying wear. Compared to other polymer-based materials and lightweight alloys such as Mg or Al, CP60 exhibits a relatively lower specific wear rate (wear rate-to-density ratio), highlighting its unique advantage in lightweight systems that require a balance of tribo-mechanical performance. This study achieves a trade-off between high fiber loading and brittleness. It provides valuable insights into the development and use of polymer composites in tribological systems exposed to elevated temperatures.</div></div>","PeriodicalId":54332,"journal":{"name":"Journal of Materials Research and Technology-Jmr&t","volume":"40 ","pages":"Pages 605-617"},"PeriodicalIF":6.6,"publicationDate":"2025-12-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145799669","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}