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Studying the Effect of Short Carbon Fiber on Fused Filament Fabrication Parts Roughness via Machine Learning. 通过机器学习研究短碳纤维对熔丝制造部件粗糙度的影响。
IF 2.3 4区 工程技术 Q3 ENGINEERING, MANUFACTURING Pub Date : 2023-12-01 Epub Date: 2023-12-11 DOI: 10.1089/3dp.2021.0304
Alberto García-Collado, Pablo Eduardo Romero-Carrillo, Rubén Dorado-Vicente, Munish Kumar Gupta

Along with the characteristic staircase effect, short carbon fibers, added to reinforce Fused Filament Fabrication parts, can significantly worsen the resulting surface finishing. Concerning this topic, the present work intends to improve the existing knowledge by analyzing 2400 measurements of arithmetic mean roughness Ra corresponding to different combinations of six process parameters: the content by weight of short carbon fibers in polyethylene terephthalate glycol (PETG) filaments f, layer height h, surface build angle θ, number of walls w, printing speed s, and extruder diameter d. The collected measurements were represented by dispersion and main effect plots. These representations indicate that the most critical parameters are θ, f, and h. Besides, up to a carbon fiber content of 12%, roughness is mainly affected by the staircase effect. Hence, it would be likely to obtain reinforced parts with similar roughness to unreinforced ones. Different machine learning methods were also tested to extract more information. The prediction model of Ra using the Random Forest algorithm showed a correlation coefficient equal to 0.94 and a mean absolute error equal to 2.026 μm. In contrast, the J48 algorithm identified a combination of parameters (h = 0.1 mm, d = 0.6 mm, and s = 30 mm/s) that, independent of the build angle, provides a Ra < 25 μm when using a 20% carbon fiber PETG filament. An example part was printed and measured to check the models. As a result, the J48 algorithm correctly classified surfaces with low roughness (Ra < 25 μm), and the Random Forest algorithm predicted the Ra value with an average relative error of less than 8%.

除了特有的阶梯效应外,短碳纤维被添加到熔融长丝制造部件中进行加固,也会显著恶化所产生的表面光洁度。关于这一主题,本研究旨在通过分析以下六个工艺参数的不同组合所对应的 2400 个算术平均粗糙度 Ra 测量值来完善现有知识:聚对苯二甲酸乙二酯(PETG)长丝中短碳纤维的重量含量 f、层高 h、表面成型角 θ、壁数 w、印刷速度 s 和挤出机直径 d。此外,在碳纤维含量达到 12% 时,粗糙度主要受阶梯效应的影响。因此,有可能获得粗糙度与非强化部件相似的强化部件。为了提取更多信息,还测试了不同的机器学习方法。使用随机森林算法建立的 Ra 预测模型的相关系数为 0.94,平均绝对误差为 2.026 μm。相比之下,J48 算法确定了一个参数组合(h = 0.1 mm、d = 0.6 mm 和 s = 30 mm/s),该组合与构建角度无关,在使用 20% 碳纤维 PETG 长丝时,Ra < 25 μm。为了检查模型,我们打印并测量了一个示例零件。结果,J48 算法正确地对粗糙度低(Ra < 25 μm)的表面进行了分类,而随机森林算法预测的 Ra 值平均相对误差小于 8%。
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引用次数: 0
Robotic 3D Printing of Geopolymer Foam for Lightweight and Insulating Building Elements 用于轻质隔热建筑构件的土工聚合物泡沫机器人三维打印技术
IF 3.1 4区 工程技术 Q3 ENGINEERING, MANUFACTURING Pub Date : 2023-11-23 DOI: 10.1089/3dp.2023.0183
P. Bedarf, Anna Szabo, Michele Zanini, B. Dillenburger
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引用次数: 0
Sensitivity Analysis of Directed Energy Deposition Simulation Results to Aluminum Material Properties 定向能沉积模拟结果对铝材料特性的敏感性分析
IF 3.1 4区 工程技术 Q3 ENGINEERING, MANUFACTURING Pub Date : 2023-11-21 DOI: 10.1089/3dp.2023.0054
A. Flood, Frank Liou
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引用次数: 0
Application of Reversible Four-Dimensional Printing of Shape Memory Alloys and Shape Memory Polymers in Structural Engineering: A State-of-the-Art Review 形状记忆合金和形状记忆聚合物的可逆四维打印在结构工程中的应用:最新技术综述
IF 3.1 4区 工程技术 Q3 ENGINEERING, MANUFACTURING Pub Date : 2023-11-16 DOI: 10.1089/3dp.2022.0376
S. Varadharajan, Kirthanashri S. Vasanthan, Prachi Agarwal
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引用次数: 0
Bone Ingrowth Simulation Within the Hexanoid, a Novel Scaffold Design 六面体骨长入模拟——一种新型支架设计
4区 工程技术 Q3 ENGINEERING, MANUFACTURING Pub Date : 2023-11-10 DOI: 10.1089/3dp.2023.0113
Yuheng Wang, Luping Wang, Nicolas Soro, Pascal R. Buenzli, Zhiyong Li, Nicholas Green, Kevin Tetsworth, Deniz Erbulut
The utilization of bone scaffold implants represents a promising approach for repairing substantial bone defects. In recent years, various traditional scaffold structures have been developed and, with advances in materials biology and computer technology, novel scaffold designs are now being evaluated. This study investigated the effects of a novel scaffold unit cell design (Hexanoid) through a computational framework, comparing its performance to that of four well-known scaffold designs. A finite element analysis numerical simulation and mechanical testing were conducted to analyze the dynamic bone ingrowth process and the mechanical strength of the different scaffold designs. Bone formation within the Ti-6Al-4V metal scaffolds was simulated based on the theory of bone remodeling. The outcomes of the study reveal that the novel scaffold design (Hexanoid) attains a notably elevated ultimate bone volume fraction (∼27%), it outperformed conventional unit-cell designs found in extant literature, such as cubic design with 19.1% and circular design with 16.9% in relation to the bone-to-cavity volume ratio. This novel structure also has comparable mechanical strength to that of human compact bone tissue. While the design was not optimal in every category, it provided a very satisfactory overall performance regarding certain key aspects of bone performances in comparison with the five scaffold structures evaluated. Although limitations exist in this project, similar methodologies can also be applied in the primary evaluation of new scaffold structures, resulting in improved efficiency and effectiveness. In future research, the results of this project may be integrated with clinical rehabilitation processes to offer a critical evaluation for optimization of additional novel scaffold unit-cell structure designs.
骨支架植入物的应用是修复大量骨缺损的一种很有前途的方法。近年来,各种传统的支架结构被开发出来,随着材料生物学和计算机技术的进步,新的支架设计正在被评估。本研究通过计算框架研究了一种新型支架单元细胞设计(Hexanoid)的效果,并将其性能与四种知名支架设计进行了比较。通过有限元分析、数值模拟和力学试验,分析了不同支架设计的动态骨长入过程和机械强度。基于骨重塑理论,模拟Ti-6Al-4V金属支架内的骨形成过程。研究结果表明,新型支架设计(Hexanoid)获得了显著提高的最终骨体积分数(约27%),优于现有文献中发现的传统单细胞设计,例如立方体设计的骨腔体积比为19.1%,圆形设计为16.9%。这种新型结构也具有与人类致密骨组织相当的机械强度。虽然该设计并非在每个类别中都是最佳的,但与评估的五种支架结构相比,它在骨骼性能的某些关键方面提供了非常令人满意的整体性能。虽然本项目存在局限性,但类似的方法也可以应用于新脚手架结构的初步评估,从而提高效率和效果。在未来的研究中,该项目的结果可能会与临床康复过程相结合,为优化其他新型支架单元细胞结构设计提供关键评估。
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引用次数: 0
High-Frequency Parametric Study of Electroplated Conductive Filaments in 3D Printed Microwave Topologies 3D打印微波拓扑中电镀导电丝的高频参数研究
4区 工程技术 Q3 ENGINEERING, MANUFACTURING Pub Date : 2023-11-07 DOI: 10.1089/3dp.2023.0074
Rolando Salazar, Dreidy Vasquez, Gabriel Hermosilla, Eva Rajo-Iglesias, Francisco Pizarro
This article presents a high-frequency characterization from 1 up to 10 GHz of electroplated conductive filaments in 3D printed microwave topologies. This study implements different microstrip lines and antennas to compare their performance as-is and with the electroplating process. The results for the microstrip lines show a significant decrease in losses for the electroplated devices, even reaching loss levels of pure copper devices. In addition, considerations about the required thickness for the conductor are analyzed by considering the skin depth requirement for nonideal conductors. The results for a patch antenna measurement confirm that the antenna height can be reduced to extremely low levels.
本文介绍了3D打印微波拓扑中电镀导电丝从1到10 GHz的高频特性。本研究实现了不同的微带线和天线,比较了其与电镀工艺的性能。微带线的结果表明,电镀器件的损耗显著降低,甚至达到纯铜器件的损耗水平。此外,通过考虑非理想导体的趋肤深度要求,分析了导体所需厚度的考虑因素。贴片天线测量的结果证实,天线高度可以降低到极低的水平。
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引用次数: 0
Influence of Raster Orientation and Feeding Rate on the Mechanical Properties of Short Carbon Fiber-Reinforced Polyamide Printed by Fused-Filament Fabrication 栅格取向和进给速率对熔丝打印短碳纤维增强聚酰胺力学性能的影响
4区 工程技术 Q3 ENGINEERING, MANUFACTURING Pub Date : 2023-11-06 DOI: 10.1089/3dp.2023.0173
Carlos Belei, Sergio T. Amancio-Filho
Fused-filament fabrication (FFF) is an extremely popular additive manufacturing process due to its affordability, relative ease to operate, and wide range of possible materials. It is also notorious for the hundreds of different process variables, which often are overlooked in favor of parameters considered to be more relevant for mechanical performance, such as printing and bed temperatures, printing speed, and layer height. Thus, this study is aimed at evaluating some of the less frequently studied process variables, namely raster orientation angles (and their stacking sequence) and feeding rate. Based on this, the influence of these variables on the tensile and flexural properties of short carbon fiber-reinforced polyamide printed by FFF was assessed. The study concluded that stacking layers with raster angles of 0°/90° and +30°/−30° resulted in the best trade-off between tensile and bending properties, with the former reaching ultimate tensile and flexural strengths of 111 ± 1 and 137 ± 5 MPa, respectively. The study also found that there was no increase in part density or mechanical properties when the volumetric flow was increased up to 120% of the intended road volume. Therefore, the hypothesis that an increase in flow rate would result in less inter-road gaps could not be confirmed with the current setup.
熔丝制造(FFF)是一种非常受欢迎的增材制造工艺,因为它的可负担性,相对容易操作,以及广泛的可能材料。它也因数百种不同的工艺变量而臭名昭著,这些变量经常被忽视,而被认为与机械性能更相关的参数,如打印和床温、打印速度和层高。因此,本研究旨在评估一些较少研究的过程变量,即光栅取向角(及其堆叠顺序)和进料速率。在此基础上,评估了这些变量对FFF打印短碳纤维增强聚酰胺拉伸和弯曲性能的影响。研究结果表明,栅格角度为0°/90°和+30°/−30°的叠加层在拉伸和弯曲性能之间取得了最佳平衡,前者的极限拉伸和弯曲强度分别达到111±1和137±5 MPa。研究还发现,当体积流量增加到预期道路体积的120%时,部分密度或机械性能没有增加。因此,流量增加会导致道路间距减小的假设在目前的设置下无法得到证实。
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引用次数: 0
Effect of Graphene-Based Coating 3D Printing Process on the Remanence and Corrosion of Sintered NdFeB Magnets 石墨烯基涂层3D打印工艺对烧结钕铁硼磁体残余和腐蚀的影响
4区 工程技术 Q3 ENGINEERING, MANUFACTURING Pub Date : 2023-11-06 DOI: 10.1089/3dp.2023.0151
Julio Cesar Serafim Casini, Isolda Costa, Rubens Nunes de Faria
This study describes a 3D fused deposition modeling (FDM) printing process using a graphene-impregnated polylactic acid (G-PLA) filament to create a new type of rigid, plastic, nonconductive, and anticorrosion layer. Therefore, the possibility of 3D printing a plastic layer using FDM methods is demonstrated herein. A commercial magnet such as N35 NdFeB can be used to produce an efficient shielding film by additive manufacturing. As the coating layer thickness increases, the remanence decreases from 1.17 to 1.01 T for the G-PLA coating. Visual tests were performed after exposure to all aqueous NaCl test solutions (0.5 and 1 M), and no evidence of corrosion of the coating was obtained.
本研究描述了一种3D熔融沉积建模(FDM)打印工艺,使用石墨烯浸渍的聚乳酸(G-PLA)长丝来创建一种新型的刚性、塑性、不导电和防腐层。因此,本文演示了使用FDM方法3D打印塑料层的可能性。像N35 NdFeB这样的商业磁铁可以通过增材制造来生产有效的屏蔽膜。随着涂层厚度的增加,G-PLA涂层的残余量从1.17 T降低到1.01 T。在暴露于所有NaCl水溶液(0.5和1m)后进行目测,没有发现涂层腐蚀的证据。
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引用次数: 0
Factorial Design of Experiment Method to Characterize Bioprinting Process Parameters to Obtain the Targeted Scaffold Porosity 表征生物打印工艺参数以获得目标支架孔隙度的实验方法的析因设计
4区 工程技术 Q3 ENGINEERING, MANUFACTURING Pub Date : 2023-11-01 DOI: 10.1089/3dp.2023.0138
Connor Quigley, Shah M. Limon, Rokeya Sarah, Ahasan Habib
Due to its inbuilt ability to release biocompatible materials encapsulating living cells in a predefined location, 3D bioprinting is a promising technique for regenerating patient-specific tissues and organs. Among various 3D bioprinting techniques, extrusion-based 3D bioprinting ensures a higher percentage of cell release, ensuring suitable external and internal scaffold architectures. Scaffold architecture is mainly defined by filament geometry and width. A systematic selection of a set of process parameters, such as nozzle diameter, print speed, print distance, extrusion pressure, and material viscosity, can control the filament geometry and width, eventually confirming the user-defined scaffold porosity. For example, carefully selecting two sets of process parameters can result in a similar filament width (FW). However, the lack of availability of sufficient analytical relationships between printing process parameters and FW creates a barrier to achieving defined scaffold architectures with available resources. In this article, the factorial design of experiment (DoE) method has been adopted to obtain a relationship among scaffold properties that is, FW with 3D printing process parameters. The FW was determined using an image processing technique and an analytical relationship was developed, including various process parameters to maintain defined FW variation for different hydrogels within an acceptable range to confirm the overall geometric fidelity of the scaffold. The validation experiment results showed that our analytical relationship obtained from the DoE effectively predicts the scaffold's architectural property. Furthermore, the proposed analytical relationships can help achieve defined scaffold architectures with available resources.
由于其内在的能力,释放生物相容性材料封装活细胞在预定的位置,3D生物打印是一个有前途的技术再生患者特异性组织和器官。在各种生物3D打印技术中,基于挤压的生物3D打印确保了更高的细胞释放百分比,确保了合适的外部和内部支架结构。脚手架结构主要由灯丝的几何形状和宽度来定义。系统选择一组工艺参数,如喷嘴直径、打印速度、打印距离、挤出压力和材料粘度,可以控制长丝的几何形状和宽度,最终确定用户定义的支架孔隙率。例如,仔细选择两组工艺参数可以得到相似的长丝宽度(FW)。然而,打印工艺参数和FW之间缺乏足够的分析关系,这对利用现有资源实现明确的支架结构造成了障碍。本文采用试验析因设计(DoE)方法,得到支架性能与3D打印工艺参数之间的关系,即FW与3D打印工艺参数之间的关系。使用图像处理技术确定FW,并建立了分析关系,包括各种工艺参数,以使不同水凝胶的FW变化保持在可接受的范围内,以确认支架的整体几何保真度。验证实验结果表明,从DoE得到的分析关系可以有效地预测支架的结构性能。此外,提出的分析关系可以帮助利用可用资源实现定义的支架结构。
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引用次数: 0
Mechanical Characterization of Polylactic Acid Composite Scaffolds Formed in Different Lattice Structures by Fused Deposition Modeling-Based 3D Printing 基于熔融沉积建模的3D打印不同晶格结构聚乳酸复合材料支架的力学特性
4区 工程技术 Q3 ENGINEERING, MANUFACTURING Pub Date : 2023-10-30 DOI: 10.1089/3dp.2023.0188
Bora Uzun
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引用次数: 0
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3D Printing and Additive Manufacturing
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