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A systematic review of design for additive manufacturing of aerospace lattice structures: Current trends and future directions 航空航天晶格结构增材制造设计系统综述:当前趋势和未来方向
IF 11.5 1区 工程技术 Q1 ENGINEERING, AEROSPACE Pub Date : 2024-07-17 DOI: 10.1016/j.paerosci.2024.101021
Numan Khan, Aniello Riccio

Lattice structures, produced by repeated unit cells in the particular pattern, offer a high strength-to-weight ratio. The current advancement in Additive manufacturing (AM) technology, creating complex geometries like lattice structures has revolutionized production across various industries. While several reviews have focused on different specific aspects of lattice structures, a comprehensive overview of recent advancements of lattice in aerospace structural applications is lacking.

Therefore, a comprehensive review of lattice structures used in aerospace lightweight applications manufactured through AM is presented here. Basic classification of lattice structure is presented followed by detailed study of several factors influencing mechanical properties of lattice structures, crucial for aerospace lightweight application. Current trends in manufacturing technologies of lattice structures are analyzed in detail with identification of capabilities and limitations. Furthermore, detailed literature on the lattice structure optimization techniques is presented with current limitations. Furthermore, the engineering applications of lattice structures in aerospace lightweight, along with the fabrication processes involved, challenges in applications of lattice in aerospace applications and future research directions are reported.

By providing insights into current research trends and future directions, this review serves as a valuable resource for researchers and engineers involved in the design and development of lightweight aerospace lattice structures. It lays the groundwork for the exploration of new and innovative lattice structures tailored to meet the evolving needs of the aerospace industry.

晶格结构由特定图案中的重复单元格产生,具有很高的强度重量比。目前,增材制造(AM)技术的发展,创造出了复杂的几何形状,如晶格结构,为各行各业的生产带来了革命性的变化。虽然有几篇综述侧重于格子结构的不同具体方面,但缺乏对格子结构在航空航天结构应用中最新进展的全面概述。因此,本文对通过 AM 制造的用于航空航天轻质应用的格子结构进行了全面综述。本文介绍了晶格结构的基本分类,随后详细研究了影响晶格结构力学性能的几个因素,这些因素对航空航天轻量化应用至关重要。还详细分析了格子结构制造技术的当前趋势,并确定了其能力和局限性。此外,还介绍了有关晶格结构优化技术的详细文献以及当前的局限性。此外,还报告了格子结构在航空航天轻量化中的工程应用,以及所涉及的制造工艺、格子在航空航天应用中面临的挑战和未来的研究方向。通过对当前研究趋势和未来方向的深入分析,本综述为从事轻量化航空航天格子结构设计和开发的研究人员和工程师提供了宝贵的资源。它为探索新的创新晶格结构奠定了基础,以满足航空航天工业不断发展的需求。
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引用次数: 0
On the use of hybrid shock absorbers to increase safety of commercial aircraft passengers during a crash event 关于使用混合减震器提高坠机事件中商用飞机乘客的安全性
IF 11.5 1区 工程技术 Q1 ENGINEERING, AEROSPACE Pub Date : 2024-07-01 DOI: 10.1016/j.paerosci.2024.101004

the passive safety of aircraft passengers is such an important aspect in the design of aircraft structures as strength and fatigue concerns. The development of methods and devices to prevent passenger injuries is the subject of continuous efforts. The mission is to minimize stresses and accelerations on passengers during a crash. Over the years, studies on crash phenomena have been focused on experimental tests, using full-scale structures and Anthropomorphic Test Devices (ATDs) to assess the consequences of impact phenomena on the human body. However, due to the high costs of experimental campaigns and the difficulty of controlling all relevant parameters, the need of efficient numerical models capable of validating experimental data has increased. This is specifically relevant for tests on ATDs.

In the frame of this work, the side-impact of an aircraft passenger have been numerically investigated positioned on a window-side seat of an aluminium commercial aircraft fuselage a World SID-based dummy. An attempt to increase the aircraft crashworthiness was made placing in correspondence with the head and the shoulders of the dummy hybrid sandwich shock absorbers. In order to validate the considered dummy model, a lateral impact against a flat barrier has been carried out. The obtained numerical results have been cross-compared with literature experimental data. Then, the side-impact behaviour of the dummy within a fuselage section has been investigated, with the aim to verify the absorption capability of the shock absorbers and to quantify their effect on the safety of the dummy. The employment of the shock absorbers allowed to reduce the acceleration peaks experienced by the dummy's head up to 50%.

与强度和疲劳问题一样,飞机乘客的被动安全也是飞机结构设计的一个重要方面。防止乘客受伤的方法和装置的开发是持续努力的主题。其任务是最大限度地减少坠机时对乘客的应力和加速度。多年来,对撞击现象的研究主要集中在实验测试上,使用全尺寸结构和人体试验装置(ATD)来评估撞击现象对人体造成的后果。然而,由于实验活动成本高昂,且难以控制所有相关参数,因此越来越需要能够验证实验数据的高效数字模型。在这项工作中,我们通过数值方法研究了一名飞机乘客的侧面撞击情况,该乘客被安置在一架铝制商用飞机机身的靠窗座位上,并使用了基于世界 SID 的假人。为了提高飞机的耐撞性,我们在假人的头部和肩部安装了混合夹层减震器。为了验证所考虑的假人模型,对平面障碍物进行了横向撞击。获得的数值结果与文献实验数据进行了交叉比较。然后,研究了假人在机身部分内的侧面撞击行为,目的是验证减震器的吸收能力,并量化其对假人安全的影响。使用减震器可将假人头部所经历的加速度峰值降低 50%。
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引用次数: 0
Impact response and crashworthy design of composite fuselage structures: An overview 复合材料机身结构的冲击响应和防撞设计:概述
IF 11.5 1区 工程技术 Q1 ENGINEERING, AEROSPACE Pub Date : 2024-07-01 DOI: 10.1016/j.paerosci.2024.101002

Airplanes are inevitably subjected to various impact loading conditions in the event of emergency landing. An airplane crash scenario is a complex nonlinear impact event which involves large deformation, material fracture, structural failure, and dynamic contact. The impact response becomes more complicated due to the presence of composite materials, which are becoming the dominated choice for aircraft components. However, the impact damage and failure severity of composite fuselage sections can be effectively alleviated with optimized energy absorbing (EA) design. Accordingly, the crashworthy design of fuselage sections has always remained a top priority to prevent catastrophic structural failure and significant casualties. This paper presents a systematic literature review on the impact response and EA design of composite fuselage structures. Firstly, the typical composite materials such as composite tubes, corrugated composite plates, hybrid composite structures and bio-inspired composite materials are introduced to dissipate the impact kinetic energy during a crash. Then, the analytical models and finite element modeling methods of composite bolted joint structures are described to investigate their impact response and failure mode. The crashworthy design of typical composite fuselage structures including sub-cargo support struts, cabin floor support struts, fuselage frame and cabin floor/fuselage frame connection are described in this paper. Finally, an emphasis is placed on the evaluation criteria of the occupant crash safety and the crashworthy evaluation method of fuselage structures.

飞机在紧急着陆时不可避免地会受到各种冲击载荷条件的影响。飞机坠毁是一种复杂的非线性撞击事件,涉及大变形、材料断裂、结构失效和动态接触。由于复合材料的存在,撞击响应变得更加复杂,而复合材料正成为飞机部件的主要选择。然而,通过优化能量吸收(EA)设计,可以有效减轻复合材料机身部分的撞击损伤和失效严重程度。因此,为防止灾难性结构失效和重大人员伤亡,机身截面的防撞设计一直是重中之重。本文对复合材料机身结构的冲击响应和 EA 设计进行了系统的文献综述。首先,介绍了典型的复合材料,如复合材料管、波纹复合材料板、混合复合材料结构和生物启发复合材料,以消散碰撞时的冲击动能。然后,介绍了复合材料螺栓连接结构的分析模型和有限元建模方法,以研究其碰撞响应和失效模式。本文介绍了典型复合材料机身结构的防撞设计,包括副货舱支撑杆、机舱地板支撑杆、机身框架和机舱地板/机身框架连接。最后,重点介绍了乘员碰撞安全的评价标准和机身结构的耐撞性评价方法。
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引用次数: 0
Review on the crashworthiness design and evaluation of fuselage structure for occupant survivability 机身结构的耐撞性设计和乘员生存能力评估综述
IF 11.5 1区 工程技术 Q1 ENGINEERING, AEROSPACE Pub Date : 2024-07-01 DOI: 10.1016/j.paerosci.2024.101001

Crashworthiness is the ability of civil aircraft fuselage structure and internal systems to maximum protect the occupants’ safety in a crash or emergency landing event, and is an important embodiment of the civil aircraft safety, which can determine the occupant survivability to a certain extent. The crashworthiness is dominated by the crash response characteristics of typical fuselage section (including occupant/seat restraint system), and the crashworthiness evaluation mainly includes fuselage structural response evaluation and occupant injury evaluation. Firstly, the crashworthiness requirements are sorted out according to the Airworthiness Standards of transport category airplanes and Special Conditions, and the research work on drop tests and crashworthiness numerical simulation of fuselage section are gathered. Then, the failure of typical skin-stringer-frame structures and fuselage section are analyzed, and the crash safety evaluation criteria are summarized. After that, the impact tolerance of various parts of human (head, neck, thoracic, spine, abdomen, extremity) and the occupant injury evaluation criteria are summarized. In addition, the crashworthiness design principles and design methods of fuselage section are outlined for occupant survivability. Finally, the crashworthiness evaluation under different crash factors and conditions (impact velocity, impact ground, cargo loading and aircraft wing position) are summed up, and the aircraft crashworthiness is comprehensively evaluated through integrating the survivable volume, the retention strength, the occupant injury and the emergency evacuation, and the crashworthiness evaluation process is outlined. This article is intended as a comprehensive literature review of crashworthiness design and evaluation of fuselage structure for occupant survivability.

适撞性是指民用飞机机身结构和内部系统在坠毁或紧急着陆事件中最大限度保护乘员安全的能力,是民用飞机安全性的重要体现,在一定程度上决定了乘员的生存能力。适撞性主要由典型机身截面(包括乘员/座椅约束系统)的碰撞响应特性决定,适撞性评价主要包括机身结构响应评价和乘员损伤评价。首先,根据《运输类飞机适航标准》和《特殊条件》梳理了适撞性要求,收集了机身截面跌落试验和适撞性数值模拟的研究工作。然后,分析了典型蒙皮-弦杆-框架结构和机身截面的失效情况,并总结了碰撞安全评价标准。然后,总结了人体各部位(头部、颈部、胸部、脊柱、腹部、四肢)的碰撞耐受性和乘员伤害评价标准。此外,还概述了针对乘员生存能力的适撞性设计原则和机身部分的设计方法。最后,总结了不同撞击因素和条件(撞击速度、撞击地面、货物装载和飞机机翼位置)下的飞机适撞性评价,通过综合考虑生存体积、保持强度、乘员损伤和紧急撤离等因素,对飞机适撞性进行了全面评价,并概述了飞机适撞性评价流程。本文旨在对机身结构的适撞性设计和乘员生存性评价进行全面的文献综述。
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引用次数: 0
Experimental characterization of the crashworthiness of carbon fiber reinforced epoxy composites 碳纤维增强环氧树脂复合材料耐撞性的实验表征
IF 11.5 1区 工程技术 Q1 ENGINEERING, AEROSPACE Pub Date : 2024-07-01 DOI: 10.1016/j.paerosci.2024.101003

The crashworthiness of a structure is a measure of its protective capability under dynamic events by absorbing the crash energy in a controlled way. Fiber reinforced composite materials can represent a valid alternative to ductile metals as impact energy absorbers in a crashworthy structure. In fact, composites are characterized by high mechanical properties coupled with low weight, capability to be designed by tailoring the specific requirements and good energy absorption capabilities. However, the impact resistance and the damage modes of long fiber composites involve different factors (constituent materials, geometry, lay up, manufacturing process) and are difficult to predict. In addition, there are no standard experimental procedures to assess the crashworthiness of composite materials. Therefore, a large and proper experimental characterization on composites with different geometries can be useful to understand the failure mechanisms under dynamic loads.

In this work, three different kinds of carbon fiber epoxy composites have been realized by vacuum infusion process in order to investigate the effect of the width and the shape. In particular, two plane and one C-shaped composites have been manufactured and characterized with Charpy test at different impact velocity according to the three-point bending procedure. Further, in-plane compression tests on larger flat composites have been performed by using an anti-buckling fixture to evaluate the specific Energy Absorption (SEA). Results evidenced the effect of the impact velocity on the impact resistance, the greatest rigidity of the c-shaped composite and the damage modes.

结构的耐撞性是衡量其在动态事件中通过可控方式吸收碰撞能量的保护能力。纤维增强复合材料可以替代韧性金属作为耐撞结构的冲击能量吸收体。事实上,复合材料具有机械性能高、重量轻、可根据具体要求进行设计以及良好的能量吸收能力等特点。然而,长纤维复合材料的抗冲击性和损坏模式涉及不同的因素(组成材料、几何形状、铺设、制造工艺),很难预测。此外,目前还没有评估复合材料耐撞性的标准实验程序。因此,对不同几何形状的复合材料进行大量适当的实验表征有助于了解其在动态载荷作用下的失效机理。在这项工作中,为了研究宽度和形状的影响,通过真空灌注工艺实现了三种不同的碳纤维环氧复合材料。特别是制造了两种平面复合材料和一种 C 形复合材料,并根据三点弯曲程序在不同冲击速度下进行了夏比试验。此外,还使用防屈曲夹具对较大的平面复合材料进行了平面内压缩试验,以评估比能量吸收(SEA)。结果表明了冲击速度对 c 型复合材料的抗冲击性、最大刚度和损坏模式的影响。
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引用次数: 0
Crashworthiness design and evaluation of civil aircraft structures 民用飞机结构的耐撞性设计和评估
IF 11.5 1区 工程技术 Q1 ENGINEERING, AEROSPACE Pub Date : 2024-07-01 DOI: 10.1016/j.paerosci.2024.101000

One of the most critical air transportation issues is the passengers' protection during collision and impact events that must be absorbed in a controlled way in order to reduce damages. The capability of an aircraft to eliminate injuries in relatively mild impacts and to reduce severe effects on occupants in critical crashes is called crashworthiness. The crashworthiness is the ability of a structure to protect occupants during dynamic events. It is usually measured by the capacity of a structural system to dissipate kinetic impact energy by itself, by means of a controlled and predictable deformation aimed to minimize stresses and accelerations on passengers during a crash. In aeronautical applications, the crashworthiness is dominated by the crash response characteristics of typical fuselage sections (including occupant/seat restraint system), and the crashworthiness evaluation mainly includes fuselage structural response evaluation and occupants’ level of injury evaluation. This special issue consists of four papers, starting with a review of the crashworthiness design and evaluation aspects of civil aircraft fuselage structures, followed by a review of the impact response characteristics and the crashworthy design principles for composite fuselage structures. The third paper addresses the issue of the lack of standard experimental procedures to assess the crashworthiness of composite structures whereas the fourth paper describes a numerical model for the simulation of the side impact of an aircraft passenger.

最关键的航空运输问题之一是在碰撞和冲击事件中保护乘客,必须以可控的方式吸收碰撞和冲击,以减少损失。飞机在相对轻微的撞击中消除伤害和在严重撞击中减少对乘员严重影响的能力被称为耐撞性。耐撞性是指结构在动态事件中保护乘员的能力。其衡量标准通常是结构系统通过可控和可预测的变形,自行消散撞击动能的能力,目的是在撞击过程中最大限度地减少对乘客的应力和加速度。在航空应用中,耐撞性主要取决于典型机身部分(包括乘员/座椅约束系统)的碰撞响应特性,耐撞性评估主要包括机身结构响应评估和乘员伤害程度评估。本特刊由四篇论文组成,首先综述了民用飞机机身结构的适撞性设计和评估问题,然后综述了复合材料机身结构的冲击响应特性和适撞性设计原则。第三篇论文探讨了缺乏评估复合材料结构耐撞性的标准实验程序的问题,而第四篇论文则介绍了模拟飞机乘客侧面撞击的数值模型。
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引用次数: 0
Review of sensor tasking methods in Space Situational Awareness 审查空间态势感知中的传感器任务分配方法
IF 9.6 1区 工程技术 Q1 ENGINEERING, AEROSPACE Pub Date : 2024-05-01 DOI: 10.1016/j.paerosci.2024.101017
Chenbao Xue , Han Cai , Steve Gehly , Moriba Jah , Jingrui Zhang

To ensure the secure operation of space assets, it is crucial to employ ground and/or space-based surveillance sensors to observe a diverse array of anthropogenic space objects (ASOs). This enables the monitoring of abnormal behavior and facilitates the timely identification of potential risks, thereby enabling the provision of continuous and effective Space Situational Awareness (SSA) services. One of the primary challenges in this endeavor lies in optimizing the tasking of surveillance sensors to maximize SSA capabilities. However, the complexity of the space environment, the vast number of ASOs, and the limitations imposed by available sensor resources present significant obstacles to effective sensor management. To tackle these challenges, various sensor tasking methods have been developed over the past few decades. In this paper, we comprehensively outline the fundamental characteristics of sensor tasking missions, and later examine the corresponding objective functions and algorithms employed for efficient optimization, respectively. Furthermore, we explore the practical application of sensor tasking methods in diverse organizations and provide insights into potential directions for future research, aiming to stimulate further advancements in this field.

为确保空间资产的安全运行,采用地面和/或天基监测传感器观测各种人为空间物体至关重要。这有助于监测异常行为,及时发现潜在风险,从而提供持续有效的空间态势感知(SSA)服务。这项工作的主要挑战之一是优化监视传感器的任务分配,以最大限度地提高 SSA 能力。然而,空间环境的复杂性、ASO 的庞大数量以及可用传感器资源的限制,都给有效的传感器管理带来了巨大障碍。为了应对这些挑战,过去几十年来人们开发了各种传感器任务分配方法。本文全面概述了传感器任务分配的基本特征,随后分别研究了相应的目标函数和用于高效优化的算法。此外,我们还探讨了传感器任务分配方法在不同组织中的实际应用,并对未来研究的潜在方向提出了见解,旨在推动该领域的进一步发展。
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引用次数: 0
A comprehensive review on Cislunar expansion and space domain awareness 对太阳系扩展和空间领域认识的全面回顾
IF 11.5 1区 工程技术 Q1 ENGINEERING, AEROSPACE Pub Date : 2024-05-01 DOI: 10.1016/j.paerosci.2024.101019
Brian Baker-McEvilly , Surabhi Bhadauria , David Canales , Carolin Frueh

The Cislunar region is crucial for expanding human presence in space in the forthcoming decades. This paper presents a comprehensive review of recent and anticipated Earth–Moon missions, and ongoing space domain awareness initiatives. An introduction to the dynamics as well as periodic trajectories in the Cislunar realm is presented. Then, a review of modern Cislunar programs as well as smaller missions are compiled to provide insights into the key players pushing towards the Moon. Trends of Cislunar missions and practices are identified, including the identification of regions of interest, such as the South Pole and the Near-rectilinear halo orbit. Finally, a review of the current state and short-comings of space domain awareness (SDA) in the region is included, utilizing the regions of interest as focal points for required improvement. The SDA review is completed through the analysis of the Artemis 1 trajectory.

在未来几十年中,太阳系地区对于扩大人类在太空的存在至关重要。本文全面回顾了最近和预期的地月飞行任务,以及正在进行的空间领域认知倡议。本文首先介绍了 Cislunar 区域的动态和周期轨迹。然后,对现代的 Cislunar 计划和较小的任务进行了梳理,以便深入了解推动月球发展的主要参与者。确定了星宿任务和实践的趋势,包括确定感兴趣的区域,如南极和近直角光环轨道。最后,还审查了该区域空间领域意识(SDA)的现状和不足,并将感兴趣的区域作为需要改进的重点。通过分析阿特米斯 1 号的轨迹,完成了对空间领域意识的审查。
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引用次数: 0
Prediction of concentrated vortex aerodynamics: Current CFD capability survey 集中涡流空气动力学预测:当前 CFD 能力调查
IF 11.5 1区 工程技术 Q1 ENGINEERING, AEROSPACE Pub Date : 2024-05-01 DOI: 10.1016/j.paerosci.2024.100998
James M. Luckring , Arthur Rizzi

Concentrated vortex flows contribute to the aerodynamic performance of aircraft at elevated load conditions. For military interests, the vortex flows are exploited at maneuver conditions of combat aircraft and missiles. For transport interests, the vortex flows are exploited at takeoff and landing conditions as well as at select transonic conditions. Aircraft applications of these vortex flows are reviewed with a historical perspective followed by a discussion of the underlying physics of a concentrated vortex flow. A hierarchy of computational fluid dynamics simulation technology is then presented followed by findings from a capability survey for predicting concentrated vortex flows with computational fluid dynamics. Results are focused on military and civil fixed-wing aircraft; only limited results are included for missiles, and rotary-wing applications are not assessed. Opportunities for predictive capability advancement are then reported with comments related to digital transformation interests. A hierarchical approach that merges a physics-based perspective of the concentrated vortex flows with a systems engineering viewpoint of the air vehicle is also used to frame much of the discussion.

集中涡流有助于提高飞机在高负荷条件下的气动性能。在军事方面,战斗机和导弹在机动条件下可利用涡流。在运输方面,涡流可在起飞和着陆条件下以及某些跨音速条件下使用。本文从历史角度回顾了这些涡流在飞机上的应用,随后讨论了集中涡流的基本物理原理。然后介绍了计算流体动力学模拟技术的层次结构,接着介绍了利用计算流体动力学预测集中涡流的能力调查的结果。调查结果主要集中在军用和民用固定翼飞机上;只包括有限的导弹结果,旋转翼飞机的应用未作评估。然后报告了提高预测能力的机会,并就数字化转型的相关问题发表了评论。文章还采用了一种分层方法,将集中涡流的物理学视角与飞行器的系统工程视角相结合,为大部分讨论提供了框架。
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引用次数: 0
A review of fault management issues in aircraft systems: Current status and future directions 飞机系统故障管理问题综述:现状和未来方向
IF 9.6 1区 工程技术 Q1 ENGINEERING, AEROSPACE Pub Date : 2024-05-01 DOI: 10.1016/j.paerosci.2024.101008
A. Zolghadri

The academic community has extensively studied fault management in dynamical and cyber-physical systems, leading to the development of various model-based and data-driven/learning-enabled methods. Although these advanced designs show promise for improving conventional practices in aircraft systems, there is a noticeable disparity between academic methodologies and the specific needs of the aviation industry. The paper begins with an examination of the current practices within the aviation industry alongside the academic state of the art. It highlights commonly overlooked issues that hinder the transition from laboratory development to practical flight applications. Looking ahead, the paper anticipates evolving needs driven by the transition towards greater autonomy and intelligence within connected and distributed cyber-physical flight environments. This includes the emerging trend towards the introduction of Single Pilot Operations (SPO). The paper presents an outline of a combined model-based/data-driven vision, under human oversight, to navigate this complex transition.

学术界对动态系统和网络物理系统中的故障管理进行了广泛研究,开发出了各种基于模型和数据驱动/学习的方法。尽管这些先进的设计有望改善飞机系统的传统做法,但学术方法与航空业的具体需求之间存在明显差距。本文首先考察了航空业当前的实践与学术界的最新技术水平。它强调了通常被忽视的问题,这些问题阻碍了从实验室开发到实际飞行应用的过渡。展望未来,本文预测了在互联和分布式网络物理飞行环境中向更高自主性和智能化过渡所带来的不断变化的需求。这包括引入单人驾驶操作(SPO)的新趋势。本文概述了在人类监督下基于模型/数据驱动的综合愿景,以引导这一复杂的过渡。
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引用次数: 0
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Progress in Aerospace Sciences
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