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Enhancing Cotton Dyeing with Acid Dye Using Gum Isolated from Apple Rock Baels Optimized by Response Surface Methodology 利用响应面法优化苹果果皮胶增强酸性染料对棉花的染色效果
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-12-29 DOI: 10.1007/s12221-025-01259-7
N. S. Elshemy, M. Rekaby, Mona M. Ali

This study aims to treat cotton fabric with gum isolated from Apple Rock Bael (ARB) by applying a new technology method named microwave irradiation (MW) and ultrasonic wave (US) to simplify its dyeing process with acid dye and enhance its properties. Additionally, this study thoroughly discussed the role of the response surface methodology in optimizing diffusion capacity. Reasonably large levels of performance fabric properties are obtained using Minitab® statistical software. The response surface methodology (RSM) facilitated treatment and curing optimization, characterized by scanning electron microscopy (SEM), FTIR, and XRD. The SEM revealed the treated material on the treated cotton fabric surface. The treatment conditions were optimized by applying different gum concentrations at different temperatures for various time under MW irradiation and US waves. The K/S and fastness properties were evaluated of acid-dyed-treated cotton fabric. Under optimal treatment conditions, we investigated the effects of treated cotton fabrics on their biological, chemical, and mechanical properties. The current study revealed that using natural gum isolated from ARB as a finishing agent offers a sustainable solution and aligns with the growing demand for eco-friendly textile processing methods. The finding illustrates that the maximum predicted value of K/S for MW was 13.90, while the data optimum condition was 4 g at 100 °C for 30 min for the US wave the maximum predicted value of K/S was 9.15, change in isolated gum concentration, treated time, and treated temperature have a highly significant effect on the K/S according to the results (p values are 0.00045, 0.00079, and 0.000242, respectively) when using MW irradiation. In contrast, time and temperature (US) have insignificant effects on K/S results; p values are 0.0245 and 0.0140 when applying US. The optimum data of curing condition were at 75 watts for 100 s when using MW, and at 90 watts for 120 s when applying US wave. Under this condition, the maximum predicted value of K/S for coloring of curing-treated cotton fabric was 15.0609 and 12.907 when applying MW irradiation and US waves, respectively. FTIR and SEM were also investigated. This approach could potentially reduce the environmental impact of textile manufacturing while maintaining or even enhancing the quality of the finished products. Furthermore, the successful application of this bio-waste material in fabric treatment could inspire further research into other underutilized natural resources for textile applications.

采用微波辐照(MW)和超声波(US)的新工艺方法对苹果岩胶(ARB)棉织物进行染色处理,以简化酸性染料对棉织物的染色工艺,提高棉织物的染色性能。此外,本研究还深入讨论了响应面法在优化扩散能力中的作用。使用Minitab®统计软件获得相当大的性能织物性能水平。响应面法(RSM)促进了处理和固化优化,并通过扫描电镜(SEM)、红外光谱(FTIR)和x射线衍射(XRD)进行了表征。扫描电镜显示处理后的材料在处理后的棉织物表面。通过不同浓度的树胶在不同温度、不同时间下的微波照射和美波照射,优化了处理条件。对酸染棉织物的K/S和牢度性能进行了评价。在最佳处理条件下,研究了处理后的棉织物的生物、化学和力学性能。目前的研究表明,使用从ARB中分离出来的天然胶作为整理剂提供了一种可持续的解决方案,并符合对环保纺织品加工方法日益增长的需求。结果表明,MW辐照的K/S最大预测值为13.90,而数据最优条件为4 g, 100℃,30 min, US波的K/S最大预测值为9.15,结果表明,在MW辐照下,分离胶浓度、处理时间和处理温度的变化对K/S的影响非常显著(p值分别为0.00045、0.00079和0.000242)。相比之下,时间和温度(US)对K/S结果的影响不显著;应用US时p值分别为0.0245和0.0140。最佳固化条件为:用MW时,75瓦固化100 s;用US波时,90瓦固化120 s。在此条件下,MW辐照和US波对固化棉织物染色的最大K/S预测值分别为15.0609和12.907。FTIR和SEM也进行了研究。这种方法可以潜在地减少纺织品制造对环境的影响,同时保持甚至提高成品的质量。此外,这种生物废物在织物处理中的成功应用可以激发对其他未充分利用的自然资源用于纺织品应用的进一步研究。
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引用次数: 0
Synthesis of Peppermint Oil-Loaded Photosensitized β-Cyclodextrin Microcapsules and Their Application in Health-Protective Textile Coatings 薄荷油负载光敏β-环糊精微胶囊的合成及其在纺织保健涂料中的应用
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-12-26 DOI: 10.1007/s12221-025-01295-3
Xiaoyu Meng, Huiru Zhao, Ajiao Zhao, Xuan Shi, Hua Qiu, Kunlin Chen

Functional textiles featuring odor adsorption, controlled release, and antibacterial properties have attracted considerable interest for applications in personal care and environmental purification. To address the limited stability and durability of native β-cyclodextrin (β-CD) in health-protective textile coatings, a chemically modified β-CD was synthesized using DPT as a functionalizing agent. The successful chemical modification of β-CD was validated through Fourier Transform Infrared (FT-IR) and Proton Nuclear Magnetic Resonance (1H NMR) spectroscopy. These microcapsules were then applied to fabric coatings, endowing the textiles with multifunctional properties, including odor control and ultraviolet (UV) protection. The results demonstrated that increasing the modified β-CD content from 10 to 25% improved the adsorption rate of trans-2-nonenal from 23.97 to 64.48% at room temperature. Under UV irradiation, brominated diphenylthiophene acts as a photosensitizer that generates reactive radicals and enhances molecular activity, effectively degrading trans-2-nonenal via radical attack and photooxidation reactions. Additionally, the treated fabrics also exhibited significantly enhanced UV-shielding performance, achieving an UPF value of 73.5, which remained at 40.29 even after 30 abrasion cycles. These findings indicate the potential of modified β-CD microcapsules in creating durable, multifunctional textiles with superior sensory and protective capabilities.

Graphical Abstract

以气味吸附、控释和抗菌为特点的功能性纺织品在个人护理和环境净化方面的应用已引起人们的广泛关注。针对天然β-环糊精(β-CD)在纺织保健涂料中稳定性和耐久性有限的问题,以DPT为功能化剂合成了化学改性的β-CD。通过傅里叶变换红外光谱(FT-IR)和质子核磁共振(1H NMR)验证了β-CD化学修饰的成功。然后将这些微胶囊应用于织物涂层,赋予纺织品多功能特性,包括气味控制和紫外线防护。结果表明,将改性β-CD的含量从10%提高到25%,室温下反式2-壬烯醛的吸附率由23.97%提高到64.48%。在紫外线照射下,溴化二苯基噻吩作为光敏剂产生活性自由基,增强分子活性,通过自由基攻击和光氧化反应有效降解反式2-壬烯醛。此外,经过处理的织物也表现出显著增强的紫外线屏蔽性能,达到73.5的UPF值,即使在30次磨损循环后仍保持在40.29。这些发现表明,改性β-CD微胶囊在制造具有优异感官和防护能力的耐用、多功能纺织品方面具有潜力。图形抽象
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引用次数: 0
Thermo-physiological Comfort Assessment of Bi-layer Knitted Structures 双层针织结构的热生理舒适性评价
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-12-24 DOI: 10.1007/s12221-025-01297-1
C. Hemachalaeswari, S. Kubera Sampath Kumar

This study investigates the thermo-physiological comfort behavior of bi-layer knitted fabrics composed of bamboo viscose, micro-polyester, and spun polyester yarns arranged in varied face–back layer configurations. Six bi-layer samples were developed and evaluated for air permeability, water vapor permeability (Ret), thermal conductivity, and thermal resistivity using standard instruments, such as Alambeta and Permetest. The results revealed that fiber composition and layer orientation significantly influence heat and moisture transfer characteristics. Fabrics with bamboo as the outer layer and micro-polyester as the inner layer exhibited optimal comfort performance, demonstrating low thermal conductivity, high thermal resistivity, and excellent moisture vapor permeability. Micro-polyester layers enhanced breathability, while bamboo fibers contributed to insulation and moisture management. The findings highlight the importance of selecting appropriate fiber combinations and structural configurations for designing high-performance sportswear that maintains thermal balance and comfort under varying physiological and environmental conditions.

本文研究了由竹粘胶、微涤纶和纺丝组成的双层针织物的热生理舒适行为。利用Alambeta和Permetest等标准仪器,开发并评估了六种双层样品的透气性、水蒸气渗透性(Ret)、导热性和热电阻率。结果表明,纤维成分和层向对热湿传递特性有显著影响。以竹材为外层,微聚酯为内层的织物,具有导热系数低、热阻率高、透湿性好等优良的舒适性。微聚酯层增强了透气性,而竹纤维有助于隔热和防潮。研究结果强调了选择合适的纤维组合和结构配置对于设计高性能运动服的重要性,这些运动服可以在不同的生理和环境条件下保持热平衡和舒适性。
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引用次数: 0
An ANN-Based Prediction Method for Mechanical Properties of Hybrid Reinforced Composites 基于神经网络的混杂增强复合材料力学性能预测方法
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-12-24 DOI: 10.1007/s12221-025-01294-4
Jun Ke, Rongkun Li, Jiaqiang Zhang, Zhenyu Wu, Zhongping Le, Wenqi Lu

The design of conventional three-dimensional (3D) orthogonal woven composites often relies on extensive theoretical computations, time-consuming simulations, or costly experimental testing. These methods involve high expenses and extended development cycles, which pose significant challenges to rapid design processes. This study develops a parametric multi-scale finite element (FE) model along with a corresponding artificial neural network (ANN) surrogate model for predicting the elastic properties of three-dimensional orthogonal woven composites. The FE model systematically investigates the influence of various parameters on elastic constants, demonstrating less than 4% deviation in both tensile and shear moduli compared to mechanical tests. An automated workflow bridging TexGen and Abaqus was employed to generate a dataset of 4655 samples, encompassing variations in microstructural composition, yarn fabrication, preform weaving, and curing conditions. Based on this dataset, an artificial neural network-based surrogate model was trained, achieving a mean absolute percentage error of only 2.34% relative to the full FE simulations, while reducing computational time by a factor of 58,000. This integrated framework provides a robust foundation for the rapid design and optimization of 3D orthogonal woven composites, establishing an efficient pathway for the development of advanced fiber-reinforced materials.

传统的三维(3D)正交编织复合材料的设计往往依赖于大量的理论计算、耗时的模拟或昂贵的实验测试。这些方法涉及高费用和延长的开发周期,这对快速设计过程提出了重大挑战。建立了三维正交编织复合材料的参数化多尺度有限元(FE)模型和相应的人工神经网络(ANN)替代模型来预测其弹性性能。有限元模型系统地研究了各种参数对弹性常数的影响,与力学试验相比,拉伸和剪切模量的偏差小于4%。采用TexGen和Abaqus之间的自动化工作流程,生成了4655个样品的数据集,包括微观结构组成、纱线制造、预成型编织和固化条件的变化。基于该数据集,训练了一个基于人工神经网络的代理模型,相对于完整的FE模拟,平均绝对百分比误差仅为2.34%,同时将计算时间减少了58,000倍。该集成框架为三维正交编织复合材料的快速设计和优化提供了坚实的基础,为先进纤维增强材料的发展奠定了有效的途径。
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引用次数: 0
Preparation of Keratin-Based Bioink for 3D Bioprinting Applications 用于3D生物打印的角蛋白基生物链的制备
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-12-24 DOI: 10.1007/s12221-025-01298-0
Baixue Jia, Yongle Jin, Tongda Lei, Yaqian Ma, Hao Shen, Mengli Jin, Xipeng Li, Anqi Lin, Jie Fan

Keratin, a naturally derived biopolymer, exhibits excellent biocompatibility and biodegradability, presenting potential application prospect in tissue engineering by 3D printing. This study developed a novel bioink by incorporating glycidyl methacrylate-modified keratin (Ker-GMA) with the methacrylated hyaluronic acid (HAMA) and nanoclay, and a novel 3D printing keratin-based scaffold (Ker-GMA/HAMA scaffolds) was prepared using the bioink. Fourier transform infrared spectroscopy (FTIR) confirmed the successful synthesis Ker-GMA and HAMA and the degree of substitution of Ker-GMA and HAMA were quantified as 27.8 ± 1.2% and 43.4 ± 1.4% by proton nuclear magnetic resonance (1H NMR). Rheological tests demonstrated that the keratin-based bioink with 10wt% nanoclay addition is suitable for printing application and present excellent optical crosslinking property. In vitro cell culture experiments confirmed the excellent biocompatibility of the Ker-GMA/HAMA scaffolds. The relative growth rate (RGR) of the L929 fibroblasts on the scaffold reached 96% at 1 day, and further increased to 127% by day 5, which was significantly higher than that in the control group. These results indicate that the Ker-GMA/HAMA scaffold is a promising candidate for tissue regeneration.

角蛋白是一种天然衍生的生物聚合物,具有良好的生物相容性和生物降解性,在3D打印组织工程中具有潜在的应用前景。本研究将甲基丙烯酸甘油酯修饰的角蛋白(Ker-GMA)与甲基丙烯酸透明质酸(HAMA)和纳米粘土结合,开发了一种新型生物连接材料,并利用该生物连接材料制备了一种新型3D打印角蛋白支架(Ker-GMA/HAMA支架)。傅里叶变换红外光谱(FTIR)证实了Ker-GMA和HAMA的成功合成,质子核磁共振(1H NMR)测定了Ker-GMA和HAMA的取代度分别为27.8±1.2%和43.4±1.4%。流变学试验表明,添加10wt%纳米粘土的角蛋白基生物墨水适合打印应用,并具有良好的光学交联性能。体外细胞培养实验证实了Ker-GMA/HAMA支架具有良好的生物相容性。L929成纤维细胞在支架上的相对生长速率(RGR)在第1天达到96%,在第5天进一步提高到127%,显著高于对照组。这些结果表明,Ker-GMA/HAMA支架是一种很有前途的组织再生候选材料。
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引用次数: 0
Transmissive-to-Black Electrochromic Switching of Pendant Polyviologen with Liquid Crystalline Side Chains 液晶侧链垂坠聚紫素的透射-黑电致变色开关
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-12-23 DOI: 10.1007/s12221-025-01296-2
Do Yeon Kim, Wei Zhang, Soo Yeon Eom, Jong S. Park

We present the synthesis and characterization of a pendant polyviologen copolymer with liquid crystalline side chains, poly(APPV-RM105), exhibiting transmissive-to-black electrochromic switching. This copolymer integrates an asymmetric viologen derivative tailored for robust black electrochromic switching. Though the role of liquid crystalline side chains on electrochromic properties has not been explicitly evidenced, the electrochromic devices (ECDs) incorporating poly(APPV-RM105) reveal excellent performances, including fast switching (< 10 s), high ionic conductivity (5.82 mS/cm), outstanding optical contrast (91% change in transmittance), and extended cycling stability for more than 300 cycles. In addition, the black ECDs exhibit strong photothermal conversion and heat-shielding capabilities. The current polymer-based single-component device structure simplifies fabrication, underscoring the considerable potential for practical applications, such as smart windows, adaptive displays, and thermal management systems.

我们提出了一种具有液晶侧链的垂式聚紫共聚物的合成和表征,聚(APPV-RM105),具有透射到黑色的电致变色开关。这种共聚物集成了一种不对称的紫素衍生物,专为坚固的黑色电致变色开关而设计。虽然液晶侧链对电致变色性能的作用尚未得到明确的证明,但含有聚(APPV-RM105)的电致变色器件(ECDs)显示出优异的性能,包括快速开关(< 10 s),高离子电导率(5.82 mS/cm),出色的光学对比度(透射率变化91%),以及超过300次循环的延长循环稳定性。此外,黑色ECDs具有很强的光热转换和热屏蔽能力。目前基于聚合物的单组件器件结构简化了制造,强调了实际应用的巨大潜力,例如智能窗口,自适应显示和热管理系统。
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引用次数: 0
Development of Tannin-Based Non-Isocyanate Bio-Polyurethane Resins as Modifying Agent for Ramie Fibers, Threads, and Fabrics 以单宁为基础的非异氰酸酯生物聚氨酯树脂在苎麻纤维、线和织物中的改性研究进展
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-12-22 DOI: 10.1007/s12221-025-01281-9
Azizah Amelia, Rita Kartika Sari, Yanico Hadi Prayogo, Apri Heri Iswanto, Muhammad Adly Rahandi Lubis

Indonesia’s reliance on synthetic fibers and the unmet domestic demand for cotton highlight the need for local alternative fibers to achieve self-sufficiency in textile raw materials. Ramie (Boehmeria nivea (L.) Gaudich) shows high potential but is limited by flammability. Tannin-based non-isocyanate bio-polyurethane (T-Bio-NIPU) can be used as a ramie-impregnating agent to enhance the thermal stability and mechanical properties of ramie. This research aims to analyze the synthesis of T-Bio-NIPU, determine its characteristics, and evaluate ramie fibers, threads, and fabrics impregnated with T-Bio-NIPU. T-Bio-NIPU was synthesised from concentrated tannin extract, dimethyl carbonate, and hexamethylenetetramine, and then applied to ramie by impregnation. Tannin extraction yielded 22.71%. FTIR confirmed the presence of urethane bonds in T-Bio-NIPU and impregnated samples. Formulation type (F1–F4) and sample type (fiber, thread, and fabric) significantly influenced tensile strength, modulus of elasticity, and flammability. Ramie fibers impregnated with T-Bio-NIPU F3 exhibited the highest tensile strength and modulus, whereas the impregnated fabrics had the lowest burning rate. Fibers were more susceptible to hydrolysis than threads and fabrics. These findings highlight T-Bio-NIPU’s potential to develop high-performance, flame-retardant ramie textiles using local resources and promote innovative functional textile solutions.

印度尼西亚对合成纤维的依赖和国内对棉花的需求未得到满足,突出表明需要当地的替代纤维来实现纺织原料的自给自足。苎麻(Boehmeria nivea)高迪奇)显示出很高的潜力,但受易燃性的限制。单宁基非异氰酸酯生物聚氨酯(T-Bio-NIPU)可作为苎麻浸渍剂,提高苎麻的热稳定性和力学性能。本研究旨在分析T-Bio-NIPU的合成,确定其特性,并对T-Bio-NIPU浸渍的苎麻纤维、线和织物进行评价。以浓缩单宁提取物、碳酸二甲酯和六亚甲基四胺为原料合成T-Bio-NIPU,并通过浸渍法将其应用于苎麻中。单宁提取率为22.71%。FTIR证实了T-Bio-NIPU和浸渍样品中存在聚氨酯键。配方类型(F1-F4)和样品类型(纤维、线和织物)显著影响拉伸强度、弹性模量和可燃性。经T-Bio-NIPU F3浸渍的苎麻纤维具有最高的拉伸强度和模量,而浸渍织物的燃烧速率最低。纤维比线和织物更容易被水解。这些发现突出了T-Bio-NIPU利用当地资源开发高性能阻燃苎麻纺织品的潜力,并促进了创新的功能性纺织品解决方案。
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引用次数: 0
Energy Absorption and Failure Behaviour of Composite Sandwich Panels Under Quasi-Static Indentation: Experimental and Numerical Study 准静态压痕下复合材料夹层板的能量吸收与破坏行为:实验与数值研究
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-12-21 DOI: 10.1007/s12221-025-01293-5
Maiarutselvan Vasudevan, Manoharan Ramamoorthy

This study investigates the quasi-static indentation (QSI) behaviour of sandwich structures composed of glass fibre-reinforced polymer (GFRP) face sheets and an aluminium honeycomb core. The sandwich specimens were fabricated and tested in accordance with ASTM D-7766 standards to evaluate their energy absorption characteristics, load-bearing response, and failure mechanisms under indentation loading. Numerical simulations were carried out using ABAQUS/Explicit to validate the experimental results. The Hashin failure criterion was applied to model damage in the GFRP face sheets, while the aluminium core was characterized using material properties appropriate for Johnson Cook damage behaviour. Experimental observations revealed dominant failure modes such as core crushing, face sheet delamination, and fibre fracture. These failure patterns were effectively captured in the numerical simulations, providing valuable insights into the damage progression and internal stress distribution within the sandwich panels. A strong correlation between experimental and simulation results confirmed the accuracy of the numerical model in predicting QSI performance. This combined experimental–numerical investigation demonstrates the structural efficiency and energy-absorbing potential of GFRP/aluminium honeycomb sandwich composites, making them suitable candidates for use in load-resistant and lightweight engineering applications.

本文研究了由玻璃纤维增强聚合物(GFRP)面板和铝蜂窝芯组成的夹层结构的准静态压痕(QSI)行为。按照ASTM D-7766标准制作并测试了夹层试件,以评估其吸能特性、承载响应和压痕载荷下的破坏机制。利用ABAQUS/Explicit进行了数值模拟,验证了实验结果。使用Hashin破坏准则来模拟GFRP面板的损伤,而使用适合Johnson Cook损伤行为的材料特性来表征铝芯。实验观察揭示了主要的破坏模式,如岩心破碎、工作面剥离和纤维断裂。这些破坏模式在数值模拟中被有效捕获,为夹层板的损伤进展和内应力分布提供了有价值的见解。实验和模拟结果之间的强相关性证实了数值模型在预测QSI性能方面的准确性。这项结合实验和数值的研究证明了GFRP/铝蜂窝夹层复合材料的结构效率和吸能潜力,使其成为耐载荷和轻量化工程应用的合适候选人。
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引用次数: 0
Support Vector Regression Prediction of Dye Saturation in Recycled PET/PCT Microfibers for Deep Black Shade 再生PET/PCT超细纤维深黑色色度染料饱和度的支持向量回归预测
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-12-20 DOI: 10.1007/s12221-025-01285-5
Hyeokjun Cho, Jae Wang Ko, Seung Geol Lee

The textile dyeing industry faces increasing pressure to reduce chemical usage and improve resource efficiency. This study applies Support Vector Regression (SVR) to predict the dye saturation region of recycled PET/PCT fabrics dyed with a single disperse black dye. The objective is to identify the optimal dye concentration range using a machine learning–based approach. K/S values obtained from fabrics dyed at various concentrations were used to train and evaluate SVR models. Model performance was assessed using standard regression metrics such as coefficient of determination (R2), mean absolute error (MAE), and mean squared error (MSE). The SVR model demonstrated high predictive accuracy and effectively captured gradient transitions near the saturation region. From the predicted K/S curves, the point at which further dye addition yields no significant increase in color strength was quantitatively determined. Despite the limited number of training samples, the model successfully learned the nonlinear characteristics of the dyeing response and showed greater robustness to outliers than conventional regression methods. These findings support the potential of SVR as a reliable tool for predicting dye saturation points and optimizing dye use in deep black shade development, contributing to reduced experimental workload and improved resource efficiency.

纺织印染行业面临着越来越大的压力,需要减少化学品的使用,提高资源效率。本研究采用支持向量回归(SVR)方法预测单一分散黑色染料染色再生PET/PCT织物的染料饱和区域。目标是使用基于机器学习的方法确定最佳染料浓度范围。从不同浓度染色的织物中获得的K/S值用于训练和评估SVR模型。采用决定系数(R2)、平均绝对误差(MAE)和均方误差(MSE)等标准回归指标评估模型性能。该模型具有较高的预测精度,能有效地捕获饱和区附近的梯度过渡。根据预测的K/S曲线,定量确定了进一步添加染料不会显著增加颜色强度的点。尽管训练样本数量有限,但该模型成功地学习了染色响应的非线性特征,并且比传统的回归方法对异常值具有更强的鲁棒性。这些发现支持SVR作为预测染料饱和点和优化染料在深黑色阴影发育中的使用的可靠工具的潜力,有助于减少实验工作量和提高资源效率。
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引用次数: 0
Phytic Acid-Modified Lignin-Based Waterborne Polyurethane as a Bio-based Flame-Retardant for Polyvinyl Alcohol Films 植酸改性木质素基水性聚氨酯作为聚乙烯醇薄膜的生物基阻燃剂
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-12-20 DOI: 10.1007/s12221-025-01291-7
Seon-Gyeong Kim, Sungwook Won, Sangwoo Park, Seojin Kim, Chaeeun Kim, Dawoon Seo, Dongho Shin, Se Youn Cho, In-Gyu Choi, Hyo Won Kwak

Herein, a lignin-based waterborne polyurethane modified with phytic acid (PA) was developed as a bio-based flame-retardant termed LPUPA to improve the flame resistance and mechanical performance of polyvinyl alcohol (PVA) films. Kraft lignin (KL) was initially functionalized with isophorone diisocyanate to form a lignin-based polyurethane (LWPU), followed by further phosphorylation using PA to obtain LPUPA. LPUPA exhibited excellent aqueous dispersibility and interfacial compatibility with PVA, enabling uniform film formation via a solvent casting method. Structural characterization via Fourier-transform infrared spectroscopy and X-ray photoelectron spectroscopy (XPS) confirmed the successful incorporation of urethane and phosphate groups. Compared with physically mixed KL, LPUPA showed improved dispersion, forming a more homogeneous film morphology and enhancing the tensile strength and toughness of PVA composites. Thermal analysis revealed that LPUPA lowered the onset decomposition temperature but significantly increased the maximum decomposition temperature and the amount of char residue under nitrogen and air. Combustion test results demonstrated that LPUPA effectively suppressed ignition and improved the limiting oxygen index of PVA films from 18.6% to 27.1%. The flame-retardant mechanism was attributed to condensed-phase char formation and gas-phase radical quenching as indicated by the Raman spectroscopy and XPS results of the char layer. The phosphorus-rich structure of LPUPA facilitated the formation of a stable, graphitized char layer through P–O–C and P–N–C linkages. These results demonstrated that LPUPA is a promising bio-based flame-retardant for sustainable polymer applications.

Graphical Abstract

为了提高聚乙烯醇(PVA)薄膜的阻燃性能和力学性能,研制了植酸(PA)改性木质素基水性聚氨酯(LPUPA)作为生物基阻燃剂。以硫酸盐木质素(KL)为原料,用异佛尔酮二异氰酸酯进行功能化,得到木质素基聚氨酯(LWPU),再用PA进行磷酸化,得到LPUPA。LPUPA具有优异的水分散性和与PVA的界面相容性,可以通过溶剂浇铸法形成均匀的薄膜。通过傅里叶变换红外光谱和x射线光电子能谱(XPS)的结构表征证实了聚氨酯和磷酸盐基团的成功结合。与物理混合的KL相比,LPUPA的分散性得到了改善,形成了更均匀的膜形态,提高了PVA复合材料的拉伸强度和韧性。热分析表明,LPUPA降低了起始分解温度,但显著提高了氮和空气作用下的最高分解温度和炭渣量。燃烧实验结果表明,LPUPA能有效抑制PVA薄膜的着火,并将PVA薄膜的极限氧指数由18.6%提高到27.1%。炭层的拉曼光谱和XPS结果表明,阻燃机理主要是缩合相炭的形成和气相自由基的猝灭。LPUPA的富磷结构有利于通过P-O-C和P-N-C键形成稳定的石墨化炭层。这些结果表明,LPUPA是一种很有前途的生物基阻燃剂。图形抽象
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Fibers and Polymers
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