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Modification and Biomimetic Preparation of Two-Dimensional Alginate Actuator for Improving Wet Response 二维海藻酸盐致动器的改进及仿生制备
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-10-05 DOI: 10.1007/s12221-025-01193-8
Fengyan Li, Bingbing Liu, Qianru Wang, Dingtiao Zhang

The flexible yarn actuator driven by wetting is advantageous in environmental adaptability as smart wearable elements. Here, two-dimensional alginate fiber yarns were prepared by blending alginate fiber with viscose fiber to enhance the spinnability and hygroscopicity of alginate fiber. Polyvinyl alcohol (PVA) and glutaraldehyde (GA) were cross-linked with alginate fiber blended yarns. The alginate yarn actuator was prepared by imitating spiral plant vines and stems and optimized by varying processing parameters as well as simulated with Finite Element Software. The results show that the shrinkage of different blended ratios is consistent at relative humidity from 20 to 40%, but after 40%, the shrinkage of blended yarn actuator with alginate/viscose fibers of 40/60 is significantly greater than that of 50/50, showing an excellent actuation among the three physical blended yarns. The contraction of yarn actuator model demonstrates consistent tendency with the experimental results. After modified with PVA and GA, hydrophilicity of the blended yarns is further increased. The shrinkage ratio of the yarn actuator is 29.09% at 5% PVA concentration. During the biomimetic preparation, the shrinkage ratio of yarn actuator increases with the twist number while decreases with the coil number. Meanwhile, the work capacity of yarn actuator increases with load weight and decreases with coil yarn number. At linear density of 240 tex, twist of 500 twists /m, load weight of 1.8 g and coil number of 4 coils /cm, the maximum shrinkage ratio of PVA modified yarn actuator reaches 50.18%. The chemically modified alginate yarn actuator shows high stability.

湿润驱动的柔性纱线执行器作为智能可穿戴元件,具有良好的环境适应性。通过将海藻酸盐纤维与粘胶纤维共混制备二维海藻酸盐纤维纱线,提高海藻酸盐纤维的可纺性和吸湿性。将聚乙烯醇(PVA)和戊二醛(GA)交联制成海藻酸盐纤维混纺纱。通过模拟螺旋植物的藤、茎制备海藻酸盐纱线致动器,并通过不同的工艺参数进行优化,利用有限元软件进行仿真。结果表明:在相对湿度为20% ~ 40%时,不同配比的混纺纱收缩率基本一致,但在相对湿度超过40%后,海藻酸盐/粘胶纤维配比为40/60的混纺纱收缩率显著大于50/50的混纺纱收缩率,在三种物理混纺纱中表现出较好的驱动性能。纱线致动器收缩模型与实验结果吻合。经PVA和GA改性后,混纺纱的亲水性进一步提高。在PVA浓度为5%时,该纱线促动器的收缩率为29.09%。在仿生制备过程中,纱线致动器的收缩率随捻度的增加而增大,随线圈数的增加而减小。同时,纱线执行器的工作能力随负载重量的增加而增大,随卷纱数的增加而减小。线密度为240tex,捻度为500转/m,负载重量为1.8 g,卷数为4圈/cm时,PVA改性纱执行器的最大收缩率可达50.18%。化学改性海藻酸盐纱线致动器具有较高的稳定性。
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引用次数: 0
Energy Absorption Characteristics of Interlayer Hybrid Fibre-Reinforced Polymer Thin-Walled Tubes Under Quasi-Static Axial Compression: Influence of Elevated Temperatures 准静态轴向压缩下层间混杂纤维增强聚合物薄壁管的吸能特性:高温的影响
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-10-04 DOI: 10.1007/s12221-025-01189-4
He Wang, Lingli Zhao, Wenjuan Wu, Lijie Chen

The elevated temperatures affect the service performance of the fibre-reinforced polymers. To improve performance at elevated temperatures, four types of interlayer hybrid woven fibre-reinforced polymer thin-walled tubes (HFRPTTs) were designed and prepared (all-carbon fibre HC4FRPTT, glass-carbon fibre HG1C3FRPTT, Kevlar–carbon fibre HK1C3FRPTT, and basalt-carbon fibre HB1C3FRPTT). The change rate of mass loss was obtained at different elevated temperatures (100 ℃, 200 ℃, 300 ℃, 400 ℃). Quasi-static axial compression tests and industrial microscopy were employed to analyse the variations in mechanical properties, energy absorption characteristics, and microstructural changes. Digital scanning calorimetry (DSC) and thermal gravimetry analysis (TGA) studied the thermomechanical characteristics before and after exposure to elevated temperatures. The results show that the mass loss rate of Kevlar fibre is the highest, leading to the maximum mass loss rate for HK1C3FRPTT. The mechanical properties of HFRPTTs (compressive strength, specific strength, and peak load) are influenced by the competing effects of resin matrix post-curing and thermal degradation. The critical temperature for HFRPTTs lies between 300 and 400 ℃. Below 300 ℃, the failure mode of HFRPTTs is a stable annular folding. The energy absorption characteristics of HFRPTTs are influenced by the combined effects of resin post-curing, thermal degradation, and mass loss. The variation patterns of HFRPTT's performance at different temperatures provide a reference for its service.

高温会影响纤维增强聚合物的使用性能。为了提高高温下的性能,设计并制备了四种层间混杂编织纤维增强聚合物薄壁管(HFRPTTs)(全碳纤维HC4FRPTT、玻璃碳纤维HG1C3FRPTT、凯夫拉碳纤维HK1C3FRPTT和玄武岩碳纤维HB1C3FRPTT)。测定了不同温度(100℃、200℃、300℃、400℃)下的失重变化率。采用准静态轴压试验和工业显微镜分析了其力学性能、能量吸收特性和显微组织变化。数字扫描量热法(DSC)和热重分析(TGA)研究了高温前后的热力学特性。结果表明,凯夫拉纤维的质量损失率最高,导致HK1C3FRPTT的质量损失率最大;HFRPTTs的力学性能(抗压强度、比强度和峰值载荷)受树脂基体固化后和热降解的竞争作用的影响。hfrptt的临界温度在300 ~ 400℃之间。在300℃以下,HFRPTTs的失效模式为稳定的环形折叠。hfrptt的吸能特性受树脂后固化、热降解和质量损失的综合影响。HFRPTT在不同温度下的性能变化规律为其服役提供了参考。
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引用次数: 0
Synergistically Enhanced Antistatic and Durability in Polyester Fabrics via Modified Nano-carbon Black/Polyacrylate Antistatic Coatings 改性纳米炭黑/聚丙烯酸酯抗静电涂料协同增强聚酯织物的抗静电和耐久性
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-10-04 DOI: 10.1007/s12221-025-01182-x
Tong An, XinYa Wang, Xu Wang, FangZhou Zhang, YuQing Peng, AiJun Li, LiQi Liu

To address limitations of conventional anti-static treatments—high cost, complex processing, and poor durability—this study developed a polyacrylate anti-static coating using KH-570 modified nano-carbon black. Leveraging the material’s high surface area, conductivity, and chemical stability, modified carbon black was incorporated into the coating and applied to polyester fabric. Results demonstrate that fabric treated with 1.0 g modified carbon black achieved surface resistance of (7.1 ± 0.6) × 106 Ω (n = 6), enhancing anti-static performance by two orders of magnitude versus untreated fabric and meeting anti-static standards. After washing, resistance remained at (2.0 ± 1.2) × 10⁹ Ω (n = 6), confirming excellent washing durability. The coating minimally affected mechanical properties: tensile strength retained ≈637 N (warp) and ≈425 N (weft), with no significant change compared to untreated fabric. This work provides a novel approach for developing efficient, durable anti-static textiles with strong market potential.

为了解决传统防静电处理成本高、工艺复杂、耐久性差的局限性,本研究采用KH-570改性纳米炭黑开发了聚丙烯酸酯防静电涂层。利用材料的高表面积,导电性和化学稳定性,改性炭黑被纳入涂层并应用于聚酯织物。结果表明,经1.0 g改性炭黑处理后织物的表面电阻为(7.1±0.6)× 106 Ω (n = 6),与未处理织物相比,抗静电性能提高了两个数量级,达到了防静电标准。洗涤后,阻力保持在(2.0±1.2)× 10⁹Ω (n = 6),证实了良好的洗涤耐久性。涂层对机械性能的影响最小:抗拉强度保留≈637 N(经纱)和≈425 N(纬纱),与未经处理的织物相比没有明显变化。这项工作为开发高效、耐用、市场潜力巨大的抗静电纺织品提供了一条新途径。
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引用次数: 0
Investigating Fiber Chip Length Distribution and Morphology Analysis to Enhance Worker Safety and Recycling Efficiency in FRP Drilling 研究纤维屑的长度分布和形态分析,以提高工人的安全和回收效率的玻璃钢钻孔
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-10-03 DOI: 10.1007/s12221-025-01164-z
Jong-Hyun Baek, Hyun-Gwang Cho, Su-Jin Kim

Sharp fiber chips generated while drilling Fiber-Reinforced Polymers (FRP) can cause skin irritation and respiratory issues in workers. In addition, composite material waste often ends up in landfills, contributing to environmental contamination. This paper presents a novel simulation model designed to predict the fiber length distribution of drilling chips, aiming to reduce fiber dust and facilitate the reuse of short fibers. The model accounts for the drill tools’ geometric structure and the materials’ fiber orientations. The study clarifies the relationship between chip fiber length distribution, cutting conditions, and the drill’s point angle. Geometric simulations demonstrate that tools with flat point angles and high feed rates can effectively increase chip fiber lengths.

在钻探纤维增强聚合物(FRP)时产生的尖锐纤维碎片会引起工人的皮肤刺激和呼吸问题。此外,复合材料废料往往最终被填埋,造成环境污染。本文提出了一种新的仿真模型,用于预测钻孔屑的纤维长度分布,以减少纤维粉尘,促进短纤维的重复利用。该模型考虑了钻具的几何结构和材料的纤维取向。研究阐明了切屑纤维长度分布、切削条件和钻头尖角之间的关系。几何仿真结果表明,采用平棱角和高进给速率的刀具可以有效地增加切屑光纤长度。
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引用次数: 0
Thermoregulatory Properties of Phase Change Microencapsulated Flocculus 相变微囊化小叶的热调节特性
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-10-02 DOI: 10.1007/s12221-025-01144-3
Dan Wang, Hongxia Chen, Xin Xiao, Qing Chen

To understand the effect of phase change microcapsules on the thermoregulation performance of flocculus, ordinary flocculus (OF) made of the same material without phase change materials (PCM) were used as the control group to investigate the effects of sample size, the presence of a hot plate, the number of layers of samples, and the ambient temperature on the thermoregulation performance. The flocculus thermoregulation experiments were carried out in a climate chamber, and the temperature changes of the samples were recorded using an air-contact temperature sensor. Finally, the thermoregulation performance of the phase change microcapsule flocculus was comprehensively evaluated using two indexes: the average temperature difference and heat-up/cool-down speeds. The results showed that the phase change flocculus (PCF) has a certain thermoregulation performance compared with the ordinary flocculus. In the heating–cooling cycle thermoregulation performance stability experiment, the average temperature difference of PCF decreased within 5%.

为了解相变微胶囊对小叶热调节性能的影响,以同种材料制备的普通小叶(of)为对照组,考察样品大小、热板存在、样品层数和环境温度对小叶热调节性能的影响。在气候室内进行了小叶温度调节实验,用空气接触式温度传感器记录了样品的温度变化。最后,采用平均温差和升温/降温速度两项指标对相变微胶囊小叶的热调节性能进行综合评价。结果表明,相变絮凝体(PCF)与普通絮凝体相比具有一定的热调节性能。在加热-冷却循环温度调节性能稳定性实验中,PCF的平均温差减小在5%以内。
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引用次数: 0
Olive Mill Wastewater: A Sustainable Path for UV Protection, Dye Bath Reuse, and Eco-friendly Textiles 橄榄厂废水:紫外线防护、染料浴再利用和环保纺织品的可持续发展途径
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-10-01 DOI: 10.1007/s12221-025-01185-8
Sabri Can Tuz, Aslı Demir, Murat Elibol

One of the waste products of olive oil extraction is olive mill wastewater (OMW). The organic chemicals of OMW could cause harm to the environment. However, it also contains compounds that have important biological functions. Consequently, there are sometimes environmental risks associated with disposing of olive mill wastewater. However, most of the recent research has focused on finding ways to utilize this effluent in various industrial and environmental contexts. Using different surface treatment procedures, this study explored the possibility of using OMW as an alternative to conventional, environmentally harmful textile dyeing processes. The color strength and fastness, X-ray photoelectron spectroscopy (XPS), Fourier-transform infrared spectroscopy with attenuated total reflectance (FTIR-ATR), life cycle assessment (LCA), and ultraviolet light protection factor (UPF) tests were conducted. The reusability of the dye bath was another factor this study assessed. The results show that OMW-dyed wool fabrics protect against UV rays and allow for efficient dyeing, making it a greener alternative to conventional dyes. Furthermore, by recycling dye baths, we can lessen our impact on the environment and save resources. This study suggests a novel and comprehensive method for exploiting olive mill wastewater (OMW) by substituting it not only as a natural dye source but also as a practical and environmentally suitable replacement. By employing green surface treatments involving plasma, chitosan, and enzymatic procedures, the method reduces environmental impact, makes it easier to reuse the dye bath, and provides improved UV protection.

橄榄油提取过程中产生的废弃物之一是橄榄油厂废水。有机垃圾中的有机化学物质会对环境造成危害。然而,它也含有具有重要生物功能的化合物。因此,有时与处理橄榄厂废水有关的环境风险。然而,最近的大多数研究都集中在寻找在各种工业和环境背景下利用这种废水的方法。通过不同的表面处理程序,本研究探索了使用OMW作为传统的、对环境有害的纺织品染色工艺的替代方法的可能性。进行了颜色强度和牢度、x射线光电子能谱(XPS)、衰减全反射傅里叶变换红外光谱(FTIR-ATR)、生命周期评价(LCA)和紫外线防护系数(UPF)测试。染料浴的可重用性是本研究评估的另一个因素。结果表明,omw染色的羊毛织物可以抵御紫外线,并允许高效染色,使其成为传统染料的更环保替代品。此外,通过回收染料浴,我们可以减少对环境的影响,节约资源。本研究提出了一种新的综合利用橄榄厂废水(OMW)的方法,它不仅可以作为天然染料源,而且可以作为实用和环保的替代品。通过采用等离子体、壳聚糖和酶促过程的绿色表面处理,该方法减少了对环境的影响,使染料浴更容易重复使用,并提供更好的紫外线防护。
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引用次数: 0
Cellulose Solution As Both Mercerizing and Sizing Agent to Impart Antibacterial Properties to Gauze Fabrics 纤维素溶液作为丝光剂和施胶剂赋予纱布抗菌性能
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-09-30 DOI: 10.1007/s12221-025-01143-4
Zerun Zhang, Jialing Xie, Maolin Chen, Feiya Fu, Xiangdong Liu

Mercerization and sizing constitute essential pretreatment protocols for optimizing the processability and wear performance of cotton gauze in textile manufacturing. Nevertheless, conventional methodologies relying on high-concentration alkali solutions and non-degradable sizing agents (e.g., polyvinyl alcohol) present critical challenges. To address these limitations, we developed an integrated cellulose/NaOH/urea ternary system (1 wt% cellulose, 7 wt% NaOH, 12 wt% urea) that synergistically achieves fiber mercerization, sizing, and in situ synthesis of silver nanoparticles (Ag NPs) through a single-bath process. Within this system, NaOH was used as a mercerizing agent, while cellulose derivatives served as triple functions: (1) as a green reductant for Ag+ ions, (2) as a stabilizer of Ag NPs, and (3) as a biodegradable sizing matrix. Urea operates as a multifunctional adjuvant through [Ag(NH2)2CO]+. Compared with Ag-NaBH4@GZ, the optimized Ag-140°C@GZ composite demonstrated exceptional functional integration: the attachment of Ag NPs was confirmed through characterization techniques, such as FTIR, XPS, and so on. Notably, the modified gauze still achieved complete sterilization of Escherichia coli within 4 h after 100 accelerated washing cycles. Crucially, functionalization preserved intrinsic textile characteristics with a minimal impact on vapor transmissibility (1079 g/m2/day) while enhancing tensile strength by 25.6%. Biosafety is confirmed via cyto-compatibility assessments. This efficient collaborative process has developed durable medical textiles while addressing issues of antibacterial performance, environmental sustainability, and industrial scalability.

丝光和上浆是优化棉纱织物加工性能和耐磨性能的重要预处理工艺。然而,依靠高浓度碱溶液和不可降解的施胶剂(如聚乙烯醇)的传统方法存在重大挑战。为了解决这些限制,我们开发了一种集成的纤维素/NaOH/尿素三元体系(1 wt%纤维素,7 wt% NaOH, 12 wt%尿素),通过单浴工艺协同实现纤维丝光,上浆和原位合成银纳米颗粒(Ag NPs)。在该体系中,NaOH被用作丝光剂,而纤维素衍生物具有三重功能:(1)作为Ag+离子的绿色还原剂,(2)作为Ag NPs的稳定剂,(3)作为可生物降解的施胶基质。尿素通过[Ag(NH2)2CO]+作为多功能佐剂发挥作用。与Ag-NaBH4@GZ相比,优化后的Ag-140°C@GZ复合材料表现出优异的功能整合:通过FTIR、XPS等表征技术证实了Ag NPs的附着性。值得注意的是,经过100次加速洗涤后,改性纱布在4小时内仍能完全杀灭大肠杆菌。至关重要的是,功能化保留了纺织品的固有特性,对蒸汽透过率的影响最小(1079 g/m2/天),同时提高了抗拉强度25.6%。生物安全性通过细胞相容性评估得到确认。这种高效的协作过程开发了耐用的医用纺织品,同时解决了抗菌性能、环境可持续性和工业可扩展性的问题。
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引用次数: 0
DFT Elucidation of Acid Dyeing Mechanisms in Wool and Polyamide Fibers 羊毛和聚酰胺纤维酸性染色机理的DFT解析
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-09-30 DOI: 10.1007/s12221-025-01186-7
Maha Abdelileh, Syrine Boussadia, Marwa Souissi, Hatem Dhaouadi

In this study, Density Functional Theory (DFT) was employed for the first time to predict the dyeing performance of natural protein and synthetic fibers using Acid Orange 67 dye (AO67). Dyeing experiments were conducted on wool and polyamide (PA6-6) fibers, and the dyeing performance was evaluated by measuring color strength of the dyed samples, color difference (ΔE*), and chroma difference (ΔC*) following washing tests. Using DFT calculations with the B3LYP/6-311G(d,p) basis set within the Gaussian 09 framework, we optimized the geometry of dye–fiber dimers and calculated relevant chemical descriptors. Dipole moment and electrophilicity index (ω) revealed stronger intermolecular interactions and greater electrophilicity for the AO67-PA6-6 dimer compared to AO67-CYS. Interaction energy calculations further validated the superior dyeability and color retention of polyamide over wool. Additionally, infrared (IR) spectra of the fibers were experimentally determined and compared with theoretical predictions, showing strong agreement. These findings prove the efficiency of DFT in accurately predicting the dyeability of textile fibers with acid dyes. The study provides valuable insights into the mechanisms of dye–fiber interaction, opening up new horizons in textile dyeing research and technology.

本文首次运用密度泛函理论(DFT)对酸性橙67染料(AO67)对天然蛋白质和合成纤维的染色性能进行了预测。对羊毛和聚酰胺(PA6-6)纤维进行染色实验,通过测定染色样品的色强、洗涤后的色差(ΔE*)和色度差(ΔC*)来评价染色性能。利用高斯09框架下B3LYP/6-311G(d,p)基的DFT计算,优化了染料纤维二聚体的几何形状,并计算了相关的化学描述符。偶极矩和亲电性指数(ω)表明,与AO67-CYS相比,AO67-PA6-6二聚体的分子间相互作用更强,亲电性更强。相互作用能的计算进一步证实了聚酰胺优于羊毛的可染性和保色性。此外,对纤维的红外光谱进行了实验测定,并与理论预测结果进行了比较,结果一致。这些结果证明了DFT在准确预测酸性染料对纺织纤维可染性方面的有效性。该研究对染料与纤维相互作用的机理提供了有价值的见解,为纺织染色研究和技术开辟了新的领域。
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引用次数: 0
Dyeing and Computer-Aided Color Matching (CCM) by Reactive Dyeing of Cotton Fabric with Biodegradable Secondary Ethoxylated Alcohol (SAE) Non-ionic Surfactant-Based Reverse Micelles in Non-aqueous Alkane Solvent Medium 非水烷烃溶剂介质中可生物降解的二次乙氧基醇(SAE)非离子表面活性剂反胶束对棉织物活性染色及计算机辅助配色(CCM
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-09-29 DOI: 10.1007/s12221-025-01157-y
Yiu Lun Alan Tang, Ho Shing John Law, Cheng Hao Lee, Yanming Wang, Chi-Wai Kan

This study investigates the dyeing, computer-aided color matching (CCM), fastness, tensile and surface properties of cotton samples dyed in non-aqueous medium of alkane solvents, including heptane, octane and nonane with the use of biodegradable secondary alcohol ethoxylates (SAE) surfactant-based reverse micelles. Experimental results show that color yield of alkane solvent-dyed batch and standard samples can be 4.7–123.5% and 73.1–91.8% higher than the water-dyed batch and standard samples, respectively. Calibration curves are almost linear in structure and the actual CCM results show less than 30% and 33% difference from the theoretical concentration for aqueous and non-aqueous dyeing, respectively. Reflectance curves are identical in shape. Both samples show good to excellent color evenness, washing, crocking and light fastness and distinctive CIE L*a*b* values, guaranteeing the color quality of the dyed samples. Good tensile and surface properties of the dyed samples were verified by the AATCC test method and scanning electron microscopy (SEM). More than 97% of the alkane solvents can be effectively recovered via simple distillation method. These validate that the use of SAE surfactant-based reverse micelles for dyeing of cotton fabric in alkane non-aqueous medium is potentially applicable for industrial computer-aided color matching with good dyeing properties and color quality comparable to fabrics dyed in conventional water-based system.

Graphical Abstract

本研究利用可生物降解的仲醇乙氧基醚(SAE)表面活性剂为基础的反胶束,研究了非水介质中烷烃溶剂(包括庚烷、辛烷和壬烷)染色的棉花样品的染色、计算机辅助配色(CCM)、牢度、拉伸和表面性能。实验结果表明,烷烃溶剂染色批次和标准样品的显色率分别比水染色批次和标准样品高4.7 ~ 123.5%和73.1 ~ 91.8%。校准曲线在结构上几乎是线性的,实际CCM结果显示,水溶液和非水溶液染色与理论浓度的差异分别小于30%和33%。反射率曲线的形状是相同的。两种样品均具有良好至优异的色均匀性、耐洗性、耐蚀性和耐光性,具有鲜明的CIE L*a*b*值,保证了染色样品的色彩质量。通过AATCC测试方法和扫描电镜(SEM)验证了染色样品具有良好的拉伸性能和表面性能。通过简单的蒸馏法,97%以上的烷烃溶剂可有效回收。这些验证了使用基于SAE表面活性剂的反胶束在烷烃非水介质中对棉织物进行染色具有潜在的应用于工业计算机辅助配色的潜力,具有与传统水基系统染色的织物相媲美的良好染色性能和颜色质量。图形抽象
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引用次数: 0
Properties and Application Potential of Mechanically and Chemically Recycled PET Fibers for Tire Cord and Airbag Applications 机械和化学回收PET纤维用于轮胎帘子线和安全气囊的性能和应用潜力
IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-09-24 DOI: 10.1007/s12221-025-01183-w
Hak Jun Lee, Seong Joo Kim, Ji Ho Youk, Ki Hoon Lee

The influence of poly(ethylene terephthalate) (PET) recycling methods on recycled PET (rPET) fiber properties was evaluated for tire cord and airbag applications. Virgin PET (vPET), mechanically recycled PET (mrPET), methanolysis-based chemically recycled PET (cmPET), and glycolysis-based chemically recycled PET (cgPET) were subjected to solid-state polymerization, followed by melt spinning and application-specific drawing to 1500 denier (tire cord) and 500 denier (airbag). rPET fibers displayed significant differences in molecular weight (MW), IPA and DEG contents, residual catalyst profile, and crystallinity depending on the recycling route, resulting in varied mechanical properties. Compared with vPET, mrPET fibers showed lower tenacity and higher elongation, correlated with reduced crystallinity and molecular orientation associated with IPA and DEG units. cmPET suffered substantial MW loss during melt spinning, attributed to uncomplexed Mn catalysts, and consequently displayed the lowest tenacity and elongation. In contrast, cgPET delivered balanced tenacity and elongation and the smallest RFL dip-induced tenacity loss (12.3%), delivering the best tire cord performance. For airbag applications, cgPET fibers demonstrated mechanical properties, hot rod puncture resistance, and stability under thermal and humidity aging that were comparable to those of vPET fibers. These findings identify cgPET as the most promising candidate for safety–critical automotive fibers, emphasizing the need to control comonomer content, crystallinity, and residual catalysts across recycling routes.

研究了不同回收方式对再生PET (rPET)纤维在轮胎帘子布和安全气囊中的性能影响。对纯PET (vPET)、机械再生PET (mrPET)、基于甲醇分解的化学再生PET (cmPET)和基于糖水解的化学再生PET (cgPET)进行固态聚合,然后进行熔融纺丝和特定用途拉伸至1500旦(轮胎帘子线)和500旦(安全气囊)。rPET纤维的分子量(MW)、IPA和DEG含量、残余催化剂分布和结晶度因回收途径的不同而有显著差异,从而导致其力学性能的变化。与vPET相比,mrPET纤维具有较低的韧性和较高的伸长率,这与结晶度和与IPA和DEG单位相关的分子取向降低有关。在熔融纺丝过程中,由于未络合的Mn催化剂,cmPET遭受了大量的MW损失,因此显示出最低的韧性和伸长率。相比之下,cgPET具有平衡的韧性和伸长率,并且RFL跌落引起的韧性损失最小(12.3%),提供了最佳的帘子线性能。对于安全气囊的应用,cpet纤维表现出与vPET纤维相当的机械性能、热棒穿刺性能和热湿老化稳定性。这些发现确定了cpet是安全关键型汽车纤维最有希望的候选者,强调了在回收路线中控制共聚单体含量、结晶度和残留催化剂的必要性。
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Fibers and Polymers
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