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Validation of Numerical Modeling for the Prediction of Elastic and Failure Behavior of Diamond Powder Filled Woven Composites 金刚石粉填充编织复合材料弹性和破坏性能数值模拟的验证
Pub Date : 2017-04-28 DOI: 10.4236/OJCM.2017.72004
M. Srinivasan, P. Maettig, K. Glitza, B. Sanny, A. Schumacher, M. Duhovic
A numerical investigation was carried out to examine the role of micro-sized diamond powder filler on the on-axis tensile stiffness properties of the standard modulus T300 and the high modulus YS90A woven fabric composite plates by progressive damage modeling. Finite element modeling (FEM) results for the T300 composite with and without diamond powder predicted a specific case of fiber failure in all the plies showing the characteristics of brittle failure. Static tensile tests were carried out on the YS90A composite coupons containing no diamond powder (DP) and filled with 6% and 12% volume fractions of DP. A higher content of diamond powder in the coupons led to agglomeration. This induced stress concentrations and subsequently reduced the mechanical properties. FEM was carried out considering specimens with and without an induced stress concentration geometry in the YS90A coupons filled with DP. The results of the on-axis tensile tests indicated a delamination type of failure in both cases with additional fiber fracture in the Open Hole Tensile (OHT) coupons.
采用渐进式损伤建模方法,研究了微粒径金刚石粉末填料对标准模量T300和高模量YS90A机织复合材料板轴向拉伸刚度性能的影响。对含和不含金刚石粉的T300复合材料的有限元模拟结果预测了所有层中纤维破坏的具体情况,显示出脆性破坏的特征。对不含金刚石粉(DP)、填充体积分数分别为6%和12%的DP的YS90A复合材料试样进行了静态拉伸试验。粉料中金刚石粉含量的增加导致了团聚。这引起应力集中,随后降低了机械性能。采用有限元法对填充DP的YS90A试样进行了考虑和不考虑诱导应力集中几何形状的有限元分析。轴向拉伸测试结果表明,在两种情况下,裸眼拉伸(OHT)接头中都存在分层破坏,并伴有额外的纤维断裂。
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引用次数: 2
Preparation of Polymer Composite Particles by Phase Separation Followed by Suspension Polymerization 相分离-悬浮聚合法制备聚合物复合颗粒
Pub Date : 2017-01-16 DOI: 10.4236/OJCM.2017.71001
Y. Taguchi, Takanori Suzuki, N. Saito, H. Yokoyama, Masato Tanaka
The novel method for preparing the polymer composite particles has been developed. It was tried to prepare polymer composite particles composed of polystyrene and carbon black with the phase separation method followed by suspension polymerization. In order to prepare the polymer composite particles with the more uniform diameter, the styrene monomer droplets containing carbon black were formed with phase separation emulsification in which ethyl alcohol and water were used as the good solvent and the poor solvent for styrene monomer, respectively. In the experiment, the surfactant species and their concentrations, the pouring velocity of water and the weight ratio of carbon black to styrene monomer were mainly changed. Water was poured at the given pouring velocity into ethyl alcohol in which styrene monomer and an initiator were dissolved and carbon black was dispersed beforehand. The spherical polymer composite particles containing carbon black were prepared with Tween 20 and Tween 80 of nonionic surfactants and the irregular polymer composite particles were prepared with PVA, SDS and Kotamine. The diameters of polymer composite particles increased with the pouring velocity of water and with the weight ratio of carbon black to styrene monomer.
开发了一种制备聚合物复合颗粒的新方法。采用相分离-悬浮聚合法制备了聚苯乙烯-炭黑复合聚合物颗粒。为了制备粒径更均匀的聚合物复合颗粒,采用相分离乳化法,以乙醇和水分别作为苯乙烯单体的好溶剂和差溶剂,形成含炭黑的苯乙烯单体液滴。实验中主要改变的是表面活性剂的种类及其浓度、水的浇注速度和炭黑与苯乙烯单体的质量比。将水以给定的浇注速度倒入乙醇中,其中溶解了苯乙烯单体和引发剂,并预先分散了炭黑。用非离子表面活性剂Tween 20和Tween 80制备了含炭黑的球形聚合物复合颗粒,用PVA、SDS和Kotamine制备了不规则的聚合物复合颗粒。随着水的注入速度和炭黑与苯乙烯单体的质量比的增加,聚合物复合颗粒的直径增大。
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引用次数: 1
Progressive Crushing of Polymer Matrix Composite Tubular Structures: Review 聚合物基复合材料管状结构的渐进挤压:综述
Pub Date : 2017-01-16 DOI: 10.4236/OJCM.2017.71002
A. Rabiee, H. Ghasemnejad
The present paper reviews crushing process of fibre-reinforced polymer (FRPs) composites tubular structures. Working with anisotropic material requires consideration of specific parameter definition in order to tailor a well-engineered composite structure. These parameters include geometry design, strain rate sensitivity, material properties, laminate design, interlaminar fracture toughness and off-axis loading conditions which are reviewed in this paper to create a comprehensive data base for researchers, engineers and scientists in the field. Each of these parameters influences the structural integrity and progressive crushing behaviour. In this extensive review each of these parameters is introduced, explained and evaluated. Construction of a well-engineered composite structure and triggering mechanism to strain rate sensitivity and testing conditions followed by failure mechanisms are extensively reviewed. Furthermore, this paper has mainly focused on experimental analysis that has been carried out on different types of FRP composites in the past two decades.
综述了纤维增强聚合物(FRPs)复合材料管状结构的破碎过程。使用各向异性材料需要考虑特定的参数定义,以便定制设计良好的复合材料结构。这些参数包括几何设计、应变速率敏感性、材料性能、层压板设计、层间断裂韧性和离轴载荷条件,本文对这些参数进行了综述,为该领域的研究人员、工程师和科学家创建了一个全面的数据库。这些参数中的每一个都会影响结构完整性和渐进压碎行为。在这篇广泛的综述中,介绍、解释和评估了这些参数中的每一个。广泛综述了工程良好的复合材料结构的构建、对应变速率敏感性的触发机制以及随后的测试条件和失效机制。此外,本文主要集中在过去二十年中对不同类型的FRP复合材料进行的实验分析上。
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引用次数: 21
Fatigue Behavior of Open-Holed CFRP Laminates with Initially Cut Fibers 纤维初切开孔CFRP层合板的疲劳性能
Pub Date : 2017-01-16 DOI: 10.4236/OJCM.2017.71003
S. Sudarsono, K. Ogi
Carbon fiber-reinforced plastic (CFRP) laminates with initially cut fibers (ICFs) have good formability without large degradation of static strength; however, their fatigue behavior has not been investigated thus far. In this paper, we investigated fatigue behavior and damage progress of open-holed CFRP laminates with ICFs having interlayers. Three types of CFRP laminates were employed: a laminate without ICF fabricated using an autoclave (Continuous-A), a laminate with ICF fabricated using an autoclave (ICF-A) and a laminate with ICF fabricated using press molding (ICF-P). First, fatigue test was conducted to obtain S (maximum stress)-N (the number of cycles to failure) curves in order to reveal fatigue strength. The fatigue tests for several specimens were interrupted at three prescribed numbers of cycles to observe damage progress. It is found that the Continuous-A laminate shows little strength degradation in the S-N curve while fatigue strength in both ICF laminates is decreased by approximately 30% at N of 106. In contrast, the damage progress of the ICF-P laminate is the least among the three laminates while the delamination progress at both edges and around the hole in the Continuous-A laminate is the most prominent.
初切纤维碳纤维增强塑料(CFRP)层压板具有良好的成形性,静强度下降不大;然而,迄今为止对其疲劳行为尚未进行研究。本文研究了含夹层碳纤维纤维的CFRP开孔复合材料层合板的疲劳性能和损伤过程。采用三种类型的CFRP层压板:使用高压灭菌器(Continuous-A)制造的不含ICF的层压板,使用高压灭菌器制造的ICF层压板(ICF- a)和使用压制成型制造的ICF层压板(ICF- p)。首先进行疲劳试验,得到S(最大应力)-N(循环失效次数)曲线,以揭示疲劳强度。在规定的三个循环次数下,对几个试件进行了疲劳试验,以观察损伤的进展。结果表明,在S-N曲线上,连续- a复合材料的强度衰减很小,而在N = 106时,两种ICF复合材料的疲劳强度均下降了约30%。相比之下,ICF-P层合板的损伤过程最小,而Continuous-A层合板的边缘和孔周围的分层过程最为突出。
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引用次数: 13
Dimensional Stability Properties of Medium Density Fibreboard (MDF) from Treated Oil Palm (Elaeis guineensis) Empty Fruit Bunches (EFB) Fibres 油棕(Elaeis guineensis)空果束(EFB)纤维中密度纤维板(MDF)的尺寸稳定性
Pub Date : 2016-09-19 DOI: 10.4236/OJCM.2016.64009
Z. Ibrahim, Mansur Ahmad, A. Aziz, R. Ramli, M. A. Jamaludin, S. Muhammed, Aisyah Humaira Alias
The aim of the study was to investigate the effect of pre-treatments by using sodium hydroxide (NaOH) and acetic acid on oil palm Empty Fruit Bunch (EFB) fibres for the production of Medium Density Fibreboard (MDF). The EFB fibres were treated with chemicals in the concentration range of 0.2%, 0.4%, 0.6% and 0.8% prior to refining. Single-homogenous layer MDF with 12 mm thickness and density of 720 kg/m3 was produced. Urea-Formaldehyde (UF) was applied at 10% loading (based on dry weight of dry fibres) as a binder. The physical properties (Water Absorption (WA) and Thickness Swelling (TS)) of the produced panels were tested according to European Standard, EN 622-5:2006. The results show that types of chemical used had greater effects than concentration on the dimensional stability of the MDF. EFB fibres treated with acetic acid produced MDF with better dimensional stability compared to the MDF NaOH treated fibres. High concentration of NaOH produced poor dimensional stability in the panels.
本研究的目的是研究氢氧化钠(NaOH)和醋酸预处理对油棕空果束(EFB)纤维生产中密度纤维板(MDF)的影响。EFB纤维在精炼前用浓度范围为0.2%,0.4%,0.6%和0.8%的化学物质处理。生产厚度为12 mm、密度为720 kg/m3的单层均质中密度纤维板。脲醛(UF)以10%的负荷(基于干纤维的干重)作为粘合剂。根据欧洲标准EN 622-5:2006测试了生产板的物理性能(吸水率(WA)和厚度膨胀率(TS))。结果表明,化学药剂种类对MDF尺寸稳定性的影响大于浓度。与NaOH处理的MDF纤维相比,醋酸处理的EFB纤维产生的MDF具有更好的尺寸稳定性。高浓度的氢氧化钠导致面板尺寸稳定性差。
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引用次数: 11
Prediction of the Enhanced Out-of-Plane Thermal Conductivity of Carbon Fiber Composites Produced by VARTM VARTM增强碳纤维复合材料面外导热系数的预测
Pub Date : 2016-09-19 DOI: 10.4236/OJCM.2016.64010
J. Schuster, M. Schütz, Johannes Lutz, L. Lempert
The thermal conductivity of epoxy resin can be increased by a factor of eight to ten by loading with highly conductive particles. However, higher loadings increase the viscosity of the resin and hamper its use for liquid composite molding processes. Thus, the enhancement of the out-of-plane thermal conductivity of carbon composites manufactured by VARTM and accomplished by matrix filling is limited to about 250%. In order to derive higher increases in out-of-plane thermal conductivity, additional measures have to be taken. These consist of introducing thermally conductive fibers in out-of-plane direction of the preform using a 3D-weaving process. Measured out-of-plane thermal conductivities of 3D-woven fabric composites are significantly increased compared to a typical laminated composite. It has been shown that if introducing highly conductive z-fibers, the use of a particle filled resin is not necessary and furthermore should be avoided due to the manufacturing problems mentioned above. An existing analytical model was altered to predict the effective thermal conductivity as a function of the composite material properties such as the thermal conductivities and volume contents of fibers in in-plane and out-of-plane directions, the thermal conductivity of the loaded resin, the grid-density of the out- of-plane fibers, and material properties of the contacting material. The predicted results are compared with measured data of manufactured samples.
通过加载高导电性颗粒,环氧树脂的导热性可以提高8到10倍。然而,较高的负载增加了树脂的粘度,阻碍了其用于液体复合成型工艺。因此,通过VARTM制备的碳复合材料的面外导热系数的增强被限制在250%左右。为了得到更高的面外热导率的增加,必须采取额外的措施。这些包括使用3d编织工艺在预制体的平面外方向引入导热纤维。与典型的层压复合材料相比,3d编织物复合材料的面外热导率显着增加。研究表明,如果引入高导电性的z-纤维,则无需使用颗粒填充树脂,并且由于上述制造问题应避免使用。改变了现有的分析模型,以预测有效导热系数作为复合材料性能的函数,如纤维在面内和面外方向的导热系数和体积含量、负载树脂的导热系数、面外纤维的网格密度以及接触材料的材料性能。预测结果与实测值进行了比较。
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引用次数: 1
Effect of Degree of Cure on Sandwich Structural Capacitor Using Ion-Conductive Polymer with Carbon Fabric Skins 碳织物表皮离子导电聚合物对夹层结构电容器固化程度的影响
Pub Date : 2016-09-19 DOI: 10.4236/OJCM.2016.64011
A. Todoroki
Structural capacitors are composite structures that function as energy storage capacitors. An electric double-layer capacitor with a composite structure using a solid polymer electrolyte matrix with a glass fiber fabric separator has recently been developed. In the present study, new foam core sandwich structure is adopted and the effect of the degree of cure is experimentally investigated. Carbon fiber fabric cloth is used as electrodes, and the polystyrene foam core is used as separator. Material system of Poly Ethylene Glycol DiGlycidyl Ether (PEGDGE) with Lithium bisTriFluoromethane Sulfonyl Imide (LiTFSI) and hardener of TriEthylene TetrAmine (TETA) is adopted as ion-conductive polymer matrix. The effect of the cure degree is experimentally investigated by using 100% cure degree, 70% cure degree and 0% cure degree specimens. As a result, the polystyrene foam-core sandwich system is proved to be effective, but the capacitance is not enough because of the lack of surface area of the carbon fiber electrodes. As the remained TETA impedes the movement of Li+ cation in the solid polymer by means of the segment-motion-assisted diffusion process, the low degree of cure causes small capacitance with this material system.
结构电容器是一种具有储能功能的复合结构电容器。本文研制了一种以固体聚合物电解质为基体,以玻璃纤维织物为分离器的复合结构双电层电容器。本研究采用新型泡沫芯夹层结构,并对固化度的影响进行了实验研究。采用碳纤维布作为电极,聚苯乙烯泡沫芯作为分离器。采用聚乙二醇二缩水甘油醚(PEGDGE)与锂双氟甲烷磺酰亚胺(LiTFSI)和硬化剂三乙烯四胺(TETA)的材料体系作为离子导电聚合物基体。采用100%固化度、70%固化度和0%固化度试样,对固化度的影响进行了实验研究。结果表明,聚苯乙烯泡沫芯夹层系统是有效的,但由于碳纤维电极的表面积不足,电容不足。由于剩余的TETA通过节段运动辅助扩散过程阻碍了Li+阳离子在固体聚合物中的运动,因此固化程度低导致该材料体系的电容较小。
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引用次数: 1
Fiber Line Optimization in Single Ply for 3D Printed Composites 3D打印复合材料单层纤维线优化
Pub Date : 2016-09-19 DOI: 10.4236/OJCM.2016.64012
Yusuke Yamanaka, A. Todoroki, Masahito Ueda, Y. Hirano, R. Matsuzaki
In conventional manufacturing processes of composites, Carbon Fibre Reinforced Plastic (CFRP) laminates have been made by stacking unidirectional or woven prepreg sheets. Recently, as a manufacturing process of CFRP, 3D printing of CFRP composites has been developed. The 3D printing process of CFRP composites enables us to fabricate CFRP laminates with arbitrary curvilinear fibre plies. This indicates that the optimization of the in-plane curved carbon fibre placement in a planar ply is strongly required to realize superior 3D printed composites. In the present paper, in-plane curved carbon fibre alignment of a ply with an open hole is optimized in terms of maximization of the fracture strength. For the optimization process, a genetic algorithm is adopted. To describe curved carbon fibre alignments in a planar ply, stream lines of perfect flow is employed. By using the stream lines of the perfect flow, number of optimization parameters is significantly reduced. After the optimization, the fracture strength of CFRP laminate is compared with the results of unidirectional CFRP ply. The curved fibre placement in a planar ply shows superior fracture improvement.
在传统的复合材料制造工艺中,碳纤维增强塑料(CFRP)层压板是通过单向堆叠或编织预浸板制成的。近年来,CFRP复合材料的3D打印作为CFRP的一种制造工艺得到了发展。CFRP复合材料的3D打印工艺使我们能够制造任意曲线纤维层的CFRP层压板。这表明,为了实现高质量的3D打印复合材料,迫切需要优化平面内弯曲碳纤维在平面层中的放置。本文从断裂强度最大化的角度出发,对带开孔层的面内弯曲碳纤维对中进行了优化。优化过程采用遗传算法。为了描述平面层中弯曲的碳纤维排列,采用了完美流动的流线。通过使用理想流的流线,大大减少了优化参数的数量。优化后的CFRP复合材料与单向CFRP复合材料的断裂强度进行了比较。在平面层中放置弯曲纤维显示出较好的断裂改善效果。
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引用次数: 55
An Alkali Activated Binder for High Chemical Resistant Self-Leveling Mortar 高耐化学性自流平砂浆用碱活化粘结剂
Pub Date : 2016-09-19 DOI: 10.4236/OJCM.2016.64013
H. Funke, S. Gelbrich, L. Kroll
This paper reports the development of an Alkali Activated Binder (AAB) with an emphasis on the performance and the durability of the AAB-matrix. For the development of the matrix, the reactive components granulated slag and coal fly ash were used, which were alkali activated with a mixture of sodium hydroxide (2 - 10 mol/l) and aqueous sodium silicate solution (SiO2/Na2O molar ratio: 2.1) at ambient temperature. A sodium hydroxide concentration of 5.5 mol/l revealed the best compromise between setting time and mechanical strengths of the AAB. With this sodium hydroxide concentration, the compressive and the 3-point bending tensile strength of the hardened AAB were 53.4 and 5.5 MPa respectively after 14 days. As a result of the investigation of the acid resistance, the AAB-matrix showed a very high acid resistance in comparison to ordinary Portland cement concrete. In addition, the AAB had a high frost resistance, which had been validated by the capillary suction, internal damage and freeze thaw test with a relative dynamic E-Modulus of 93% and a total amount of scaled material of 30 g/m2 after 28 freeze-thaw cycles (exposure class: XF3).
本文报道了碱活化粘结剂(AAB)的研制,重点介绍了碱活化粘结剂基体的性能和耐久性。为制备基体,采用活性组分粒状矿渣和粉煤灰,用氢氧化钠(2 ~ 10 mol/l)和水玻璃水溶液(SiO2/Na2O摩尔比为2.1)在常温下进行碱活化。在氢氧化钠浓度为5.5 mol/l时,AAB凝固时间与机械强度之间的最佳折衷。在此氢氧化钠浓度下,硬化后的AAB抗压强度为53.4 MPa, 3点弯曲抗拉强度为5.5 MPa。研究结果表明,与普通硅酸盐水泥混凝土相比,aab -基质具有非常高的耐酸性能。经28次冻融循环(暴露等级:XF3)后,AAB的相对动态e模量为93%,结垢量为30 g/m2,具有较高的抗冻性,通过毛细管吸力、内部损伤和冻融试验验证了其抗冻性。
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引用次数: 6
The Origin of the Giant Hall Effect in Metal-Insulator Composites 金属-绝缘体复合材料巨霍尔效应的起源
Pub Date : 2016-07-01 DOI: 10.4236/OJCM.2016.63008
J. Sonntag
Near the metal-insulator transition, the Hall coefficient R of metal-insulator composites (M-I composite) can be up to 104 times larger than that in the pure metal called Giant Hall effect. Applying the physical model for alloys with phase separation developed in [1] [2], we conclude that the Giant Hall effect is caused by an electron transfer away from the metallic phase to the insulating phase occupying surface states. These surface states are the reason for the granular structure typical for M-I composites. This electron transfer can be described by [1] [2], provided that long-range diffusion does not happen during film production (n is the electron density in the phase A. uA and uB are the volume fractions of the phase A (metallic phase) and phase B (insulator phase). β is a measure for the average potential difference between the phases A and B). A formula for calculation of R of composites is derived and applied to experimental data of granular Cu1-y(SiO2)y and Ni1-y(SiO2)y films.
在金属-绝缘子过渡附近,金属-绝缘子复合材料(M-I复合材料)的霍尔系数R可达纯金属的104倍,称为巨人霍尔效应。利用[1]-[2]中形成的相分离合金的物理模型,我们得出巨人霍尔效应是由电子从金属相转移到占据表面态的绝缘相引起的。这些表面状态是M-I复合材料典型的颗粒结构的原因。这种电子转移可以用[1][2]来描述,前提是在成膜过程中不发生远距离扩散(n是A相中的电子密度)。uA和uB是A相(金属相)和B相(绝缘体相)的体积分数。推导了复合材料R的计算公式,并将其应用于Cu1-y(SiO2)y和Ni1-y(SiO2)y颗粒膜的实验数据。
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引用次数: 3
期刊
复合材料期刊(英文)
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