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2011 International Symposium on Advanced Packaging Materials (APM)最新文献

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Influence of reflow atmosphere on SAC305 solder joints 回流气氛对SAC305焊点的影响
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105701
Yanting Zhou, D. Ding, Bai-Feng Han, Yunhong Yu, Xulin Sun, H. Chevrel, Hua Ying, Ming Li, D. Mao
Electronic assembly technology is in the transition from traditional tin-lead to lead-free. In comparison with Sn-Pb solders, high melting point and poor wettability of the lead-free solders lead to great challenge to present electronic assembly technologies. Inert nitrogen atmosphere can both widen the process window of reflow and improve the mechanical reliability of solder joints. The focus of this study is to investigate the effect of reflow atmosphere on the reflow process and solder joint reliability of lead-free solders (SAC305). Board level reflow in various kinds of atmospheres and microstructural characterization of the solder joint were carried out to demonstrate the influence of controllable atmosphere on the reflow quality of the lead-free solder joints. The SAC305 solder joint fabricated in 1000 ppm O2 exhibited a good surface morphology and an interface with very small pores. Surface finish of the solder pad was found to have a great influence on the as-reflowed solder joints.
电子组装技术正处于由传统的锡铅化向无铅化过渡的过程中。与锡铅焊料相比,无铅焊料的高熔点和较差的润湿性给当前的电子组装技术带来了很大的挑战。惰性氮气气氛既能扩大回流的工艺窗口,又能提高焊点的机械可靠性。本研究的重点是研究回流气氛对无铅焊料(SAC305)回流过程和焊点可靠性的影响。通过不同气氛下的板级回流和焊点的显微组织表征,论证了可控气氛对无铅焊点回流质量的影响。在1000 ppm O2条件下制备的SAC305焊点具有良好的表面形貌和极小的孔隙。焊盘的表面光洁度对回流焊点有很大的影响。
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引用次数: 4
Adhesion evaluation of the heat resistant pressure sensitive adhesives at elevated temperatures for MEMS gyroscope testing 用于MEMS陀螺仪测试的耐热压敏胶在高温下的粘附性评价
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105733
Jarmo Kemppainen, T. Mattila, M. Paulasto-Krockel
Due to the requirement of high throughput, functional testing of MEMS gyroscopes should be performed on wafer level while the wafers are still on the carrier tape. In addition, it is often required that the functional characterization is carried out also at elevated temperatures, up to 150°C. The fact that comprehensive characterization of gyroscopes can take tens of minutes sets stringent requirements for the tapes where they are mounted. In this work the applicability of five different commercial back-grinding tapes of Si wafers were evaluated based on the following criteria: thermal stability, change in adhesion with increase in temperature, and the amount of residues on peeled surfaces. The adhesion on three surfaces (polished silicon, polymer, and brushed steel) was measured and evaluated in terms of adhesion strength and adhesion work. The adhesive polymer on all five base films was modified acrylic with different compositions of additives and the base film was ethylene vinyl acetate, polyethylene terephthalate, or polyolefin. Two of the tapes were UV curable. Four of five tapes passed the thermal stability test without noticeable changes in appearance. The adhesion strength was measured by employing the tensile test (T: 80, 100, 125 and 150°C; t: 0.5, 1, and 1.5 h) and the adhesion work was determined based on the stress-strain measurements. The results were analysed by the Analysis of Variance and Bonferroni all-pairwise mean comparison test. The following conclusions were made: i) the surface material affects adhesion significantly, ii) the non-UV tapes can sustain elevated temperatures better than the UV tapes, iii) as the temperature was increased the adhesion of all tapes increased until about 100 °C, after which it decreased notably with further increase in temperature, iv) the adhesion remained stable for about 60 minutes after which a decrease in adhesion was recorded. The detachment work and the amount of residue showed strong correlation as they are both dependent on the amount of adhesive fibrillations formed during detachment.
由于对高通量的要求,MEMS陀螺仪的功能测试必须在晶圆还在载体胶带上的时候进行。此外,通常还需要在高达150°C的高温下进行功能表征。陀螺仪的全面表征可能需要数十分钟,这一事实对安装磁带的地方提出了严格的要求。在这项工作中,根据以下标准评估了五种不同的商用硅片背磨带的适用性:热稳定性,随温度升高的附着力变化以及剥离表面的残留物数量。对三种表面(抛光硅、聚合物和拉丝钢)的粘附性进行了测量,并根据粘附强度和粘附功进行了评估。五种基底膜上的粘接聚合物均为添加了不同添加剂的改性丙烯酸,基底膜为醋酸乙烯、聚对苯二甲酸乙酯或聚烯烃。其中两卷胶带是紫外线固化的。五分之四的胶带通过了热稳定性测试,外观没有明显变化。通过拉伸试验(温度:80、100、125和150℃;T: 0.5, 1和1.5 h),并根据应力应变测量确定粘附功。采用方差分析和Bonferroni双对均数比较检验对结果进行分析。得出以下结论:1)表面材料对附着力影响显著;2)非UV胶带比UV胶带能更好地承受高温;3)随着温度的升高,所有胶带的附着力都增加,直到100℃左右,之后随着温度的进一步升高,附着力明显下降;4)附着力保持稳定,约60分钟后附着力下降。剥离功和残馀量表现出很强的相关性,因为它们都依赖于剥离过程中形成的粘附纤维的数量。
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引用次数: 1
Effect of gate bias on ESD characteristics in NMOS device 栅极偏置对NMOS器件ESD特性的影响
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105756
Yujuan He, Y. En, Hongwei Luo, Qingzhong Xiao
Oxide trapped charges which were produced in oxide area of MOSFET in the process of using can cause ESD characteristic changed. So the gate forced given bias to Simulate oxide trapped charges. In this paper, TLP test method was used to study the ESD parameters of NMOSFET with various gate biases. It was indicated that the threshold voltage Vt1 and secondary breakdown current It2 first increased and then decreased with the gate voltage increasing, but the maintained Voltage Vsp essentially unchanged.
MOSFET在使用过程中在氧化区产生的氧化物捕获电荷会引起ESD特性的改变。因此栅极强迫给定偏置来模拟氧化物捕获电荷。本文采用TLP测试方法研究了不同栅极偏置下NMOSFET的ESD参数。结果表明,阈值电压Vt1和二次击穿电流It2随栅极电压的升高先升高后降低,但维持电压Vsp基本不变。
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引用次数: 1
Development of composite plate for microwave antenna 微波天线复合板的研制
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105672
Yixiang Cai, Z. Xiong, G. Zhang, B. You
A new kind of machinable composite plate was developed for microwave antenna in this paper, in which ceramic powder of CaO-Li2O-Ln2O3-TiO2 was mixed with PTFE polymer in different proportions. It was showed that the permittivity of the composite plate was enhanced from 4 to 15 with the increasing content of ceramic powder; meanwhile, the quality factor was maintained at 1000GHz. The antenna was obtained with the composite plate which was machined to suitable size and covered with copper electrodes. The antenna's bandwidth was about 60MHz and standing wave ratio was near 1.12.
将陶瓷粉末cao - li20 - ln2o3 - tio2与聚四氟乙烯聚合物按不同比例混合,研制了一种新型微波天线可加工复合材料板。结果表明:随着陶瓷粉含量的增加,复合材料的介电常数由4提高到15;同时,质量因子保持在1000GHz。将复合材料加工成合适的尺寸,并覆盖铜电极,制成天线。天线的带宽约为60MHz,驻波比接近1.12。
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引用次数: 0
A study of solder joint degradation and detection using RF impedance analysis 利用射频阻抗分析研究焊点退化及检测
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105690
Bin Yao, Yu-dong Lu, M. Wan
The trend of many types of electronic products is toward higher operating frequencies. At high frequencies, the signal propagation is concentrated at the surface of interconnects, which is known as the skin effect. Therefore, even a samll crack at the surface of a solder joint may directly influence the performance of high speed electronic assemblies. Degradation of solder joints, such as cracking due to fatigue or stress, generally initiates at the surface where the strain range is maximized, and propagates inward. Traditional DC resistance measurements are not able to sense partial cracks in solder joints. RF impedance analysis, which is capable of detecting small cracks, offers an improved means of monitoring the degradation of solder joints of high speed electronic products. In this study, RF impedance changes are used as an early indicator of degradation of solder joints, due to the skin effect, compared with DC resistance measurements. Impedance-controlled circuit boards on which surface mount components were soldered have been developed. Partially and entirely cracked solder joints were produced for test in advance. The RF impedance was observed to increase in response to partial cracking of the solder joint, while the DC resistance did not indicate any anomalies. The technique of RF impedance analysis shows potential as a prognostic tool that can provide advanced warning of impending failures of solder joint. At last future research work in this field is suggested.
许多类型的电子产品都趋向于更高的工作频率。在高频情况下,信号传播集中在互连表面,这被称为趋肤效应。因此,即使焊点表面出现很小的裂纹,也可能直接影响高速电子组件的性能。焊点的退化,如由于疲劳或应力引起的裂纹,通常始于应变范围最大的表面,并向内传播。传统的直流电阻测量不能检测焊点的局部裂纹。射频阻抗分析能够检测到微小的裂纹,为监测高速电子产品焊点的退化提供了一种改进的手段。在本研究中,与直流电阻测量相比,由于趋肤效应,射频阻抗变化被用作焊点退化的早期指标。在表面贴装元件上焊接的阻抗控制电路板已经被开发出来。预先制作了部分开裂和完全开裂的焊点进行试验。观察到射频阻抗随着焊点的部分开裂而增加,而直流电阻没有显示任何异常。射频阻抗分析技术显示出作为一种预测工具的潜力,可以为即将发生的焊点故障提供提前警告。最后对该领域今后的研究工作提出了建议。
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引用次数: 1
Magnetic properties of Ni0.4Zn0.6Fe2O4 synthesized by the polyol method and its epoxy composites 多元醇法制备Ni0.4Zn0.6Fe2O4及其环氧复合材料的磁性能
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105685
Yanmin Wu, Pengli Zhu, R. Sun
Ni0.4Zn0.6Fe2O4 powders were prepared via a polyol method with diethylene glycol (DEG) as reaction medium. After synthesis, the particles were characterized by the X-ray diffraction (XRD), the thermogravimetric analysis (TGA), Fourier transform infrared (FT-IR) spectrophotometer and vibrating sample magnetometer (VSM). The XRD curve indicates that the ferrite has smaller grain size (∼5 nm) and typical spinel structure. The TGA and FT-IR results confirm the polyol molecules are adsorbed on the surface of the ferrites. The VSM result shows that the ferrite has superior saturation magnetization (−58.29 emu/g) and minor remnant magnetization (2.52 emu/g). Then, the magnetic epoxy composites were fabricated by mixing this ferrite and epoxy resin in acetone and using tetraethylene pentamine (TEPA) as a hardener. The complex permeability (μ', μ") in the frequency of rang from 10 MHz to 1 GHz of this composites were studied by an impedance analyser (Agilent E 4991A). The measure results reveal that the real part (μ') are rising from 1.06 to 1.89 at a frequency of 100MHz with the mass fraction of the ferrite in the composite increasing from 10%–65%, and the imaginary part (μ") rising from 0.006 to 0.221, while magnetic loss tangent (tan5) rise from 0.005 to 0.117.
以二甘醇(DEG)为反应介质,采用多元醇法制备Ni0.4Zn0.6Fe2O4粉体。合成后,采用x射线衍射(XRD)、热重分析(TGA)、傅里叶变换红外(FT-IR)分光光度计和振动样品磁强计(VSM)对颗粒进行了表征。XRD曲线表明,该铁素体晶粒尺寸较小(~ 5 nm),具有典型的尖晶石结构。TGA和FT-IR结果证实多元醇分子吸附在铁氧体表面。VSM结果表明,该铁氧体具有较高的饱和磁化强度(−58.29 emu/g)和较低的残余磁化强度(2.52 emu/g)。然后,以四乙烯五胺(TEPA)为硬化剂,将该铁氧体与环氧树脂混合在丙酮中制备磁性环氧复合材料。利用阻抗分析仪(Agilent E 4991A)研究了复合材料在10 MHz ~ 1 GHz频率范围内的复磁导率(μ’,μ’)。测量结果表明,在100MHz频率下,复合材料中铁氧体的质量分数从10%增加到65%,实部(μ′)从1.06增加到1.89,虚部(μ′)从0.006增加到0.221,磁损正切(tan5)从0.005增加到0.117。
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引用次数: 2
The reliability investigation of capacitors embedded PCB 嵌入式PCB电容器可靠性研究
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105746
Qinwei Peng, X. Gu, Pinghua Bao, Dali Huang, Jianchao Zhang, Lingwen Kong, Jian Cai
The reliability of the MLCC embedded PCB with Cu-filled via method was investigated and the finite element method (FEM) was conducted to simulate the stress distribution in the PCB. Due to the non-symmetrical of the MLCC embedded PCB and the CTE mismatch between the materials for the embedded PCB, all samples are non-flatness after test. For the PCB tested at Pb-free reflow, no failure could be observed until it was tested for 9 cycles, voids at the interface between the MLCC and the adhesive were observed. Failures were detected by the LCR tester when the PCB tested at thermal stress condition for 6 cycles and big delamination occurred between the component and the BT material. For the PCB tested at thermal cycling condition, no failure was observed even the samples tested for 1000 cycles. The FEM simulation results showed that the stress accumulated at the interface between the component and the BT material. When the ambient temperature reached 288 °C, it is as high as 0.610 Gpa which leads to the delamination of the MLCC embedded PCB.
对充铜孔法MLCC嵌入式PCB板的可靠性进行了研究,并采用有限元法对PCB板的应力分布进行了模拟。由于MLCC嵌套PCB的非对称性和嵌套PCB材料之间的CTE不匹配,测试后所有样品都是非平整度的。对于在无铅回流测试的PCB,在测试9个循环之前没有观察到失败,MLCC和粘合剂之间的界面处观察到空洞。PCB在热应力条件下测试6次后,LCR测试仪检测到失效,元器件与BT材料之间出现较大的分层。对于在热循环条件下测试的PCB,即使样品测试了1000个循环,也没有观察到故障。有限元模拟结果表明,应力在构件与BT材料的界面处积累。当环境温度达到288℃时,它高达0.610 Gpa,导致MLCC嵌入式PCB分层。
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引用次数: 3
Influence of substrate on electrical conductivity of isotropic conductive adhesive 基材对各向同性导电胶导电性的影响
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105732
Zhili Hu, Wenhui Du, Cong Yue, L. Ye, Zhichao Yuan, Johan Liu
Isotropic conductive adhesive (ICA) is widely used with different kinds of substrates in electronics packaging applications. Therefore it is necessary to understand the influence of electrical conductivity of ICA from substrate. In this work, we investigated the electrical resistivity of ICA on quartz, PCB and glass substrate. The experimental data showed that the in-plane electrical conductivity of ICA on PCB is almost twice that of the glass substrate, while the conductivity of ICA on quartz is also significantly greater than that of glass, under the same curing temperature and with the same bond line thickness (BLT) of ICA. This paper later concludes that thermal conductive adhesive (TCA) on substrate with higher thermal expansion coefficient (CTE) is likely to give better performance. Finally, Finite Element Modeling (FEM) and analysis shows that this phenomenon could be universal to ICA and TCA.
各向同性导电胶(ICA)在电子封装中广泛应用于各种基材。因此,有必要了解基底对ICA电导率的影响。在本工作中,我们研究了ICA在石英、PCB和玻璃基板上的电阻率。实验数据表明,在相同的固化温度下,ICA在PCB板上的面内电导率几乎是玻璃基板的两倍,而ICA在石英上的电导率也明显大于玻璃基板的电导率。最后得出结论:导热胶(TCA)在热膨胀系数(CTE)较高的基材上可能具有更好的性能。最后,通过有限元建模和分析表明,这种现象在ICA和TCA中是普遍存在的。
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引用次数: 0
Board level thermal reliability modeling of POP assembling POP装配板级热可靠性建模
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105716
Chen Liu, Yuanming Xiao, Mingchun Zhang, Lingfeng Shi, Zhanwu Huang
A thermal reliability model is proposed for board level package-on-package (POP) assembling in this work, Design analysis is performed to study the effect of key package parameters such as die size, substrate size, solder ball size, etc. According to the finite elements analysis on the thermal reliability model, thermal distribution and thermal gratitude of the 3-dimension package is obtained within ±10% error limit. Therefore, the live of working chip can be predicted by the thermal distribution, and the thermal stress of key point can be concluded by the thermal gratitude. The valid model is implemented in a 3-package stacked structure, by comparing the influence of the different stacked sequence of the stacked package, an optimized process plan of the package-on-package assembling can be given at last.
本文提出了板级封装对封装(POP)封装的热可靠性模型,并对芯片尺寸、衬底尺寸、焊球尺寸等关键封装参数的影响进行了设计分析。通过对热可靠性模型的有限元分析,在±10%的误差范围内得到了三维封装的热分布和热负值。因此,可以通过热分布来预测工作芯片的寿命,并通过热感恩来推断关键点的热应力。将有效模型应用于3包堆叠结构中,通过比较不同堆叠顺序对堆叠结构的影响,最后给出了优化的包对包组装工艺方案。
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引用次数: 4
Synthesis and magnetic properties of Ni-Zn ferrite @polyaniline/epoxy composites for embedded inductor applications 嵌入式电感用Ni-Zn铁氧体/聚苯胺/环氧复合材料的合成及磁性能研究
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105684
Zhu Pengli, Wu Yanmin, Sun Rong
The development of the electronic industry and electronic technology is proceeding in the direction of miniaturization and high frequency. The embedded passives technology, as a key technology in system-in-package mode, throws new light on improving the package of the passives. Much works have been done to develop embedded passives. For inductors, Ni-Zn ferrites with soft magnetic are ideal materials for preparing the magnetic composite materials. In this study, Ni-Zn ferrite was prepared by a chemical coprecipitation method, then was oxidative polymerization of aniline in aqueous solution and made the Ni0.5Zn0.5Fe2O4@polyaniline (NZF@PANi) core-shell particles. The obtained particles were characterized by X-ray diffraction (XRD). The magnetic epoxy composites were fabricated by mixing the core-shell particles and epoxy resin matrix. The dielectric and magnetic properties of the composites were measured by impedance analyzer (Agilent E 4991 A: 1 MHz to 1 GHz). The initial complex permeability value obtained from the toroidal sample exhibit good frequency stability and the permeability loss was low. The permeability of the epoxy composite was rising from 1.4 to 2.2 with the mass fraction of the ferrite increasing in the composite from 3%–70%.
电子工业和电子技术的发展正朝着小型化和高频化的方向发展。嵌入式无源技术作为系统级封装模式的关键技术,为改进无源封装提供了新的思路。嵌入式被动器的开发已经做了大量的工作。对于电感来说,具有软磁性的镍锌铁氧体是制备磁性复合材料的理想材料。本研究采用化学共沉淀法制备了Ni-Zn铁氧体,然后在水溶液中对苯胺进行氧化聚合,得到Ni0.5Zn0.5Fe2O4@polyaniline (NZF@PANi)核壳粒子。用x射线衍射(XRD)对所得颗粒进行了表征。将核壳颗粒与环氧树脂基体混合制备磁性环氧复合材料。采用阻抗分析仪(Agilent E 4991 A: 1 MHz ~ 1 GHz)测量复合材料的介电性能和磁性能。从环形样品中获得的初始复渗透率值具有良好的频率稳定性和低的渗透率损失。环氧复合材料的磁导率由1.4提高到2.2,铁素体的质量分数由3%提高到70%。
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引用次数: 4
期刊
2011 International Symposium on Advanced Packaging Materials (APM)
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