The parameter optimization for microwave-assisted simultaneous distillation and extraction (MA-SDE) was performed using Response Surface Methodology (RSM) to enhance the yield of essential oil from Pluchea indica (Khlu in Thai) leaf tea. Two design approaches, Box-Behnken Design (BBD) and Face Central Composite Design (FCCD), were compared for their effectiveness in modeling and optimizing the MA-SDE process. A quadratic polynomial model was identified as optimal for essential oil extraction through correlation analysis of the mathematical regression models. The response model is supported by the high degree of agreement between predicted and actual responses observed in both models, with a residual standard error (RSE) of less than 5%. The regression quadratic MA-SDE models developed showed R² values of 0.832 for FCCD and 0.951 for BBD, with the BBD model demonstrating superior performance due to its higher R² value. Additionally, BBD required significantly fewer experiments, making it more efficient in terms of resource and time utilization than FCCD. As a result, BBD is recommended as the preferred approach for optimizing essential oil extraction from Pluchea indica leaf tea using MA-SDE.
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