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A Study on the Dynamic Bending Reliability of Chip-in-Fabrics(CIF) Packages Using Anisotropic Conductive Films (Acfs) Materials For Flexible Electronic Applications 柔性电子用各向异性导电薄膜(Acfs)材料的片内芯片(CIF)封装动态弯曲可靠性研究
Pub Date : 2020-02-01 DOI: 10.23919/PanPacific48324.2020.9059461
Seung-Yoon Jung, K. Paik
In this study, flexible Chip-In-Fabric (CIF) assemblies using anisotropic conductive films (ACFs) and cover layer structure were demonstrated. Fabric substrates were fabricated by Cu pattern lamination method with additional Electroless Nickel Immersion Gold (ENIG) metal finish before laminating onto the fabrics. Thermo-compression (T/C) bonding method was used to bond the $50 mumathrm{m}$-thick Si chip on the fabric substrates using ACFs. After T/C bonding, stable ACFs joint interconnection was formed between chips and substrates. After polymer cover layer structure was applied, the minimum bending radius before chip crack drastically decreased down to 10 mm radius. In addition, a dynamic bending test was performed to evaluate the dynamic bending reliability of the CIF assemblies, and cross-section SEM analysis and digital image correlation (DIC) method were used to analyze the bending test results.
在这项研究中,柔性晶片-织物(CIF)组件采用各向异性导电薄膜(ACFs)和覆盖层结构。织物衬底采用Cu图案层压方法,在层压到织物上之前附加化学镀镍浸金(ENIG)金属表面处理。采用热压缩(T/C)键合方法,将$50 mu mathm {m}$厚的Si芯片用ACFs键合在织物衬底上。T/C键合后,芯片与衬底之间形成稳定的ACFs连接互连。采用聚合物覆盖层结构后,切屑开裂前的最小弯曲半径急剧减小至10 mm半径。此外,还进行了动态弯曲试验,评估了CIF组件的动态弯曲可靠性,并采用截面SEM分析和数字图像相关(DIC)方法对弯曲试验结果进行了分析。
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引用次数: 1
Advances in Power Electronics 电力电子学进展
Pub Date : 2020-02-01 DOI: 10.23919/PanPacific48324.2020.9059348
C. Bailey
Power electronics is seeing significant growth due to electrification of transport, and carbon reduction using renewable energy. Innovations in devices (e.g. wide bandgap materials such as Silicon Carbide and Gallium Nitride) provide the opportunity to design smaller power electronic systems that are highly efficient. A key to realizing these benefits is innovations in packaging and design tools. Traditional materials and packaging architectures need to address the new environments that they will be subjected to higher temperatures, frequencies, and inductances, etc. New design and modelling approaches will be required to support innovations in packaging and reliability predictions. This paper details some of the recent advances in power electronics systems and details some of the challenges that need to be overcome.
由于交通电气化和使用可再生能源减少碳排放,电力电子产品正在显著增长。器件的创新(如碳化硅和氮化镓等宽带隙材料)为设计更小的高效电力电子系统提供了机会。实现这些好处的关键是包装和设计工具的创新。传统材料和封装架构需要应对新的环境,它们将受到更高的温度、频率和电感等的影响。将需要新的设计和建模方法来支持包装和可靠性预测的创新。本文详细介绍了电力电子系统的一些最新进展,并详细介绍了需要克服的一些挑战。
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引用次数: 0
In-Line Testing of Highly Panelized PCBAS with Parallel Functional Test 采用并行功能测试的高板化PCBAS在线测试
Pub Date : 2020-02-01 DOI: 10.23919/PanPacific48324.2020.9059454
John VanNewkirk
As semiconductor manufactures continue deliver more capabilities in ever smaller packages, most circuit board assemblies are shrinking. High volume electronic modules are increasingly manufactured in panels of 10, 20, or even 40 identical boards. The increase in panel density is driving substantial efficiency and throughput gains on the SMT lines; however, the typical testing processes is unable to match this increased throughput. Traditional test process throughput can easily be 5–10x slower than production throughput for these boards. This mismatch in throughput capability is forcing manufacturers to choose between high levels of untested work in process (WIP) inventory or giving up the throughput gains by slowing down the SMT line. New technology is available to provide simultaneous electrical functional testing of all the boards in the panel, allowing test to occur in line with production. System architecture, application development, and integration will be discussed. Process benefits, including case studies, will be provided, as will industry trends that drive manufacturers to reduce human handling and scrap reworked boards. Lastly, the status of these technologies, current capabilities, limitations, and commercial rollout plans detailed.
随着半导体制造商不断在更小的封装中提供更多的功能,大多数电路板组件都在缩小。大批量的电子模块越来越多地由10块、20块甚至40块相同的电路板组成。面板密度的增加推动了SMT生产线的效率和吞吐量的大幅提高;然而,典型的测试流程无法匹配这种增加的吞吐量。对于这些电路板,传统的测试过程吞吐量很容易比生产吞吐量慢5 - 10倍。这种生产能力的不匹配迫使制造商在高水平的未经测试的在制品(WIP)库存或通过减慢SMT生产线而放弃产量收益之间做出选择。新技术可同时对面板中的所有电路板进行电气功能测试,从而使测试与生产同步进行。将讨论系统架构、应用程序开发和集成。将提供包括案例研究在内的工艺效益,以及推动制造商减少人工处理和废弃返工板的行业趋势。最后,详细介绍了这些技术的现状、当前的功能、限制和商业推出计划。
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引用次数: 0
Copper Electrodeposition by Hydrogen Evolution Assisted Electroplating (HEA) for Wearable Electronics 可穿戴电子产品的析氢辅助电镀(HEA)铜电沉积
Pub Date : 2020-02-01 DOI: 10.23919/PanPacific48324.2020.9059338
Sabrina M. Rosa-Ortiz, A. Takshi
A novel technique called hydrogen evolution assisted (HEA) electroplating, has dramatically shown enhancement to the deposition rate of copper compared to galvanostatic conventional electroplating methods, opening new venues for the direct integration of devices to fabrics leading to the development of useful wearable electronics. HEA can be used for both printing copper tracks on a multi-wall carbon nanotubes (MWCNTs) coated template tracks and soldering surface mount electronic devices (SMD) to such tracks, demonstrating its versatility to be used for specific applications in which fabric mutilation wants to be prevented. However, in this project we studied how copper deposition takes place at different voltage ranges using 1000 Denier Coated Cordura Nylon, Laminated Polyester Ripstop and 100% Virgin Vinyl in the constant presence of the hydrogen evolution technique. Cupric sulfate (CUSO4) and sulfuric acid (H2SO4) were used as the medium to allow a lateral deposition over a multi-wall carbon nanotube track of 0.1mm by the application of a voltage ranging between - 0.5V to −2.0V using a potentiostat to employ the cyclic voltammeter technique in order to achieve a uniform deposition. Structure of the fabrics and variation of the copper deposits with respect to the type of fabric used were observed using a scanning electron microscopy (SEM).
一种称为氢析辅助(HEA)电镀的新技术,与恒流传统电镀方法相比,显着提高了铜的沉积速率,为设备与织物的直接集成开辟了新的场所,从而导致了有用的可穿戴电子产品的发展。HEA既可用于在多壁碳纳米管(MWCNTs)涂层的模板轨道上打印铜轨道,也可用于将表面贴装电子器件(SMD)焊接到这些轨道上,这证明了它的多功能性,可用于防止织物损坏的特定应用。然而,在这个项目中,我们研究了在不同的电压范围内,使用1000旦涂层科都拉尼龙、层压聚酯防撕裂剂和100%纯乙烯基,在持续存在的析氢技术下,铜沉积是如何发生的。以硫酸铜(CUSO4)和硫酸(H2SO4)为介质,在0.1mm的多壁碳纳米管轨道上通过- 0.5V至- 2.0V的电压应用恒电位器和循环伏安计技术进行横向沉积,以实现均匀沉积。利用扫描电子显微镜(SEM)观察了织物的结构和不同织物类型的铜矿床的变化。
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引用次数: 6
i4.0, are We Really Ready? 我们真的准备好了吗?
Pub Date : 2020-02-01 DOI: 10.23919/panpacific48324.2020.9059503
Keith Bryant
The Internet of Things, as a concept, was officially named in 1999. One of the first examples of an Internet of Things was a Coca Cola machine, located at the Carnegie Melon University. Local programmers would connect by Internet to the refrigerated appliance and check to see if there was a drink available, and if it was cold, before making the trip. The term “Industrie 4.0” was used for the first time in 2011 at the Hannover Fair. In October 2012 the Working Group on Industry 4.0 presented a set of implementation recommendations to the German federal government. Industry 4.0” refers to the concept of factories in which machines are augmented with wireless connectivity and sensors, connected to a system that can visualise the entire production line and make decisions on its own. Industry 4.0 fosters what has been called a “smart factory”. Within modular structured smart factories, cyber-physical systems monitor physical processes, create a virtual copy of the physical world and make decentralized decisions. Over the Internet of Things, cyber-physical systems communicate and cooperate with each other and with humans in real-time both internally and across organizational services offered and used by participants of the value chain. So, it's been around for a while and is well defined with the keys being connectivity and ‘smart sensors’ to monitor and feedback data, we also see that this is NOT ‘lights out factory’ as it also mentions communicating and cooperating with humans, but not at what level. This paper will evaluate SMT production and inspection machines and attempt to define their status and potential to act as ‘smart sensors’, the first building blocks towards i4.0, this will lead to the answer to the question in the title.
物联网作为一个概念,于1999年正式命名。物联网的第一个例子是位于卡内基梅隆大学的可口可乐机。当地的程序员会通过互联网连接到冷藏设备,并在出发前检查是否有饮料供应,是否冷。“工业4.0”一词在2011年汉诺威工业博览会上首次被使用。2012年10月,工业4.0工作组向德国联邦政府提出了一套实施建议。“工业4.0”指的是工厂的概念,在工厂里,机器被无线连接和传感器增强,连接到一个可以可视化整个生产线并自主决策的系统。工业4.0催生了所谓的“智能工厂”。在模块化结构的智能工厂中,网络物理系统监控物理过程,创建物理世界的虚拟副本,并做出分散的决策。通过物联网,网络物理系统在内部和跨价值链参与者提供和使用的组织服务之间进行实时通信和合作。因此,它已经存在了一段时间,并且定义得很好,关键是连接和“智能传感器”来监控和反馈数据,我们也看到这不是“关灯工厂”,因为它也提到了与人类的沟通和合作,但没有提到在什么层面上。本文将评估SMT生产和检测机器,并尝试定义它们作为“智能传感器”的状态和潜力,这是迈向工业4.0的第一个构建模块,这将导致标题中问题的答案。
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引用次数: 1
Fabriciton of High Strength NiCo Alloy and Rh Coating Using Electroplating Method 电镀法制备高强度NiCo合金及Rh涂层
Pub Date : 2020-02-01 DOI: 10.23919/PanPacific48324.2020.9059510
Yong-soo Lee, Seo-Hyang Lee, Jae-Ho Lee
NiCo alloys are electroplated in sulfate bath. The concentration of cobalt sulfate and current density were varied to optimize the surface hardness. The properties of NiCo deposits were analyzed using field emission scanning electron microscopy (FESEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The surface hardness of the NiCo alloy was increased up to 500Hv at 24 w% Co in the deposits due to the grain refinement. The size of grain was reduced to 12 nm. The residual stress of the deposits was varied from tensile to compressive as the saccharine concentration increased. The zero residual stress was achieved at 0.05 g/L saccharine addition. The electrodeposition of rhodium (Rh) on silicon substrate at different current conditions were investigated. The cracks were found at high current density during the direct current (DC) plating. The pulse current (PC) plating were applied to avoid the formation of cracks on the deposits. Off time in the pulse plating relieved the residual stress of the Rh deposits and consequently the current conditions for the crack-free Rh deposits were obtained. Optimum pulse current (PC) condition is 5:5 (on:off) for the crack-free Rh electroplating.
镍基合金在硫酸盐浴中电镀。通过改变硫酸钴浓度和电流密度来优化表面硬度。采用场发射扫描电镜(FESEM)、能谱仪(EDS)和x射线衍射仪(XRD)分析了NiCo镀层的性能。当Co含量为24%时,镍基合金的表面硬度可提高到500Hv。晶粒尺寸减小到12 nm。随着糖精浓度的增加,沉积层的残余应力由拉向压变化。添加0.05 g/L的糖精可使残余应力为零。研究了不同电流条件下硅衬底上铑(Rh)的电沉积。在直流电镀过程中,在高电流密度下发现了裂纹。采用脉冲电流(PC)电镀,避免了镀层上裂纹的形成。脉冲镀的关闭时间减轻了Rh镀层的残余应力,从而获得了无裂纹Rh镀层的当前条件。无裂纹Rh电镀的最佳脉冲电流(PC)条件为5:5(开:关)。
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引用次数: 0
Feasibility of Plasmonic Circuits Merged with Silicon Integrated Circuits 等离子体电路与硅集成电路合并的可行性
Pub Date : 2020-02-01 DOI: 10.23919/PanPacific48324.2020.9059350
M. Fukuda, Y. Tonooka, Y. Ishikawa
Plasmonic signal transmission via nanoscale plasmonic waveguides is a new technique with the potential to increase the information transfer capacity in silicon integrated circuits (ICs). During propagation, surface plasmon polaritons (SPPs) exhibit characteristics of a lightwave whose transmission loss is mainly determined by the collective oscillation of electrons. Using this lightwave aspect of SPPs, information can be transmitted using plasmonic signals and optical transmission circuits and networks can be built at the micro/nanoscale. This size scale correlates well with that of electronic circuits comprising metal-oxide-semiconductor field-effect transistors (MOSFETs). In this article, the feasibility of on-chip interconnects and other circuits were discussed and confirmed on the basis of previously developed plasmonic components. The first example examined herein was a wavelength-division-multiplexing circuit comprising a multiplexer and demultiplexer (in 1310 and 1550 nm-wavelength bands), discussed based on the experimental results for each component. Multiplexed signals at the multiplexer were guided into a single-mode waveguide, divided at the demultiplexer and then passed to the electronic circuits. The transmitted plasmonic signals were converted to electric signals at the slits etched on the gate electrode, thereby driving the MOSFET without photodetectors, whereupon the MOSFET-amplified signals were outputted to the electronic circuits. The second example was coherent signal transmission via plasmonic circuits. The signal transmission was performed using micro/nanoscale plasmonic circuits in a manner similar to those of optical fiber transmission systems. These coherent signal transmissions via plasmonic signals were experimentally confirmed, being detected and converted to electric signals at the slits etched on the gate electrode of the MOSFET and then outputted therefrom. These experimental examples confirmed the feasibility of plasmonic circuits integrated with MOSFETs. In plasmonic circuits, signal transmission loss is generally high compared to that of electric and lightwave signals. Herein, it was numerically confirmed again that the plasmonic signal transmission losses were lower than those of electric signals transmitted in electric circuits for plasmonic circuits not exceeding an area of a few hundred square micrometers. The loss of lightwave signals (e.g., transmitted in silicon waveguides) was much lower than those of plasmonic signals. However, as the waveguide width approached the cut-off wavelength, the loss quickly increased to be greater than that of plasmonic signals. This work indicates that plasmonic circuits have an advantage in nanoscale circuits. The circuits presented herein are currently too primitive for actual silicon IC applications, but are adequate to indicate the feasibility of merging plasmonic circuits with silicon ICs.
利用纳米等离子体波导传输等离子体信号是提高硅集成电路信息传输能力的一种新技术。在传播过程中,表面等离子激元(SPPs)表现出光波的特性,其传输损耗主要由电子的集体振荡决定。利用spp的光波方面,信息可以通过等离子体信号传输,光传输电路和网络可以建立在微/纳米尺度上。这个尺寸尺度与由金属氧化物半导体场效应晶体管(mosfet)组成的电子电路的尺寸尺度密切相关。本文在已有的等离子体元件的基础上,讨论并确认了片上互连和其他电路的可行性。本文研究的第一个示例是波分复用电路,包括多路复用器和解路复用器(在1310和1550 nm波长波段),并根据每个组件的实验结果进行讨论。多路复用信号在多路复用器中被引导到单模波导中,在多路复用器中被分割,然后传递到电子电路中。发射的等离子体信号在栅极上蚀刻的狭缝处转换为电信号,从而驱动不带光电探测器的MOSFET,将MOSFET放大的信号输出到电子电路中。第二个例子是通过等离子体电路的相干信号传输。信号传输采用微/纳米等离子体电路,传输方式与光纤传输系统类似。这些通过等离子体信号传输的相干信号被实验证实,并在MOSFET栅极上刻蚀的狭缝处被检测并转换为电信号,然后从狭缝处输出。这些实验实例证实了等离子体电路与mosfet集成的可行性。在等离子体电路中,与电信号和光波信号相比,信号的传输损耗通常较高。在此,数值上再次证实了在面积不超过几百平方微米的等离子体电路中,等离子体信号的传输损耗低于电信号在电路中传输的损耗。光波信号(例如,在硅波导中传输)的损耗比等离子体信号的损耗低得多。然而,当波导宽度接近截止波长时,损耗迅速增加,大于等离子体信号的损耗。这项工作表明等离子体电路在纳米级电路中具有优势。本文提出的电路目前对于实际的硅集成电路应用来说过于原始,但足以表明将等离子体电路与硅集成电路合并的可行性。
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引用次数: 1
The Origins of Silicon Valley: Why and How It Got Started 《硅谷的起源:为什么以及如何开始
Pub Date : 2020-02-01 DOI: 10.23919/panpacific48324.2020.9059475
P. Wesling
Silicon Valley - an area that encompasses San Francisco and its extended suburbs to the south, including San Jose - is commonly known as the tech capital of the world. When most people think of the Valley, they probably think of semiconductors, personal computers, software, biotech and self-driving cars. But it was a hub for innovation long before the rise of personal computing, or even the transistor. Some consider the start of Hewlett-Packard Company as the beginning of what would become Silicon Valley; others date the start of the story to the founding of William Shockley's silicon transistor company, Shockley Semiconductor Laboratory, in Mountain View. But the seeds for what was to become Silicon Valley were actually sown 50 years earlier.
硅谷——一个包括旧金山及其向南延伸的郊区,包括圣何塞的地区——通常被称为世界科技之都。当大多数人想到硅谷时,他们可能会想到半导体、个人电脑、软件、生物技术和自动驾驶汽车。但早在个人电脑甚至晶体管兴起之前,它就已经是创新的中心了。有些人认为惠普公司的成立是硅谷的开端;另一些人则把故事的开始追溯到威廉·肖克利在山景城创办的硅晶体管公司——肖克利半导体实验室。但实际上,硅谷的种子早在50年前就已经播下了。
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引用次数: 0
A Case Study of Nickel Dendritic Growth on Printed-Circuit Boards 镍枝晶在印刷电路板上生长的案例研究
Pub Date : 2020-02-01 DOI: 10.23919/PanPacific48324.2020.9059398
Prabjit Singh, Madhana Sunder, Eric E Campbell, L. Palmer
Dendritic growth is a rare short-circuit electrochemical phenomenon that can occur on printed-circuit boards (PCBs) in the presence of ionic contamination, high humidity and voltage bias. The elevated temperatures at which most electronic hardware operate lowers the relative humidity enough to dry the surface contamination that under humid conditions approaching condensation would result in dendritic growth. Silver is most prone to dendritic growth followed by copper and tin. Nickel dendritic growth has rarely been reported. This paper is a case study of nickel dendritic growth under moisture condensation condition on freshly produced circuit boards contaminated with sulfuric acid etchant. The sulfuric acid contamination on the as-manufactured PCBs got trapped in the solder mask crevice and under high humidity condition spread out across the gap between gold-on-nickel edge connector contact pads. The paper describes the electrochemistry of nickel dendritic growth phenomenon in some detail and concludes that nickel dendrites will grow only when the relative humidity of the environment is near or higher than the deliquescent relative humidity of the contamination on the printed circuit board.
枝晶生长是一种罕见的短路电化学现象,可发生在印刷电路板(pcb)存在离子污染,高湿度和电压偏置。大多数电子硬件运行时的高温降低了相对湿度,足以干燥表面污染,在潮湿的条件下,接近凝结会导致树枝状生长。银最容易枝晶生长,其次是铜和锡。镍枝晶生长很少被报道。本文以受硫酸腐蚀的新生产电路板为研究对象,研究了在湿凝条件下镍枝晶的生长。制成品pcb上的硫酸污染被困在阻焊缝隙中,并在高湿条件下通过金镍边连接器触点间隙扩散。本文较详细地描述了镍枝晶生长的电化学现象,得出只有当环境的相对湿度接近或高于印制板上污染的潮解相对湿度时,镍枝晶才会生长。
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引用次数: 0
Advanced Substrate Technology for Heterogeneous Integration 异构集成的先进衬底技术
Pub Date : 2020-02-01 DOI: 10.23919/PanPacific48324.2020.9059363
Yu-Hua Chen
The rapid development of semiconductor technology and multi-function demands of end products has driven IC foundry industry toward 7nm node process, and even next generation of 5nm.[1] The I/O pitch of chip is reduced accordingly but the interconnection of build-up of IC carrier is still large to fit the IC interconnects (Fig. 1). In order to overcome the gap of I/O pitch between IC chip and carrier, the interposer technology has been considered as a solution to resolve the issue.
半导体技术的快速发展和终端产品的多功能需求,推动IC代工行业向7nm节点制程,甚至下一代5nm方向发展。[1]芯片的I/O间距相应减小,但IC载波搭建的互连仍然很大,以适应IC互连(图1)。为了克服IC芯片与载波之间的I/O间距差距,interposer技术被认为是解决这一问题的一种方法。
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引用次数: 0
期刊
2020 Pan Pacific Microelectronics Symposium (Pan Pacific)
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