The objective of this study is to investigate the effects of incorporating negatively charged core–shell type SiOx/PS (silicate core/polystyrene shell) nanoparticles on the mechanical, thermal, and rheological properties of a non-commercial thermoplastic polyurethane (TPU, pristine 9094) film. TPU-SiOx/PS nanocomposites were fabricated by blending pristine 9094 TPU-based resin with SiOx/PS nanoparticles of 1, 2, and 3 wt% loading and prepared as sheet-type films via T-die extrusion. The dispersion of SiOx/PS nanoparticles within the TPU matrix was confirmed using FTIR (Fourier-Transform Infrared Spectroscopy) and zeta potential (ζ) analysis. Results showed peaks assigned to benzene ring (698 cm−1, 1638 cm−1) in the polystyrene structure, with a shift in zeta potential (ζ) from + 19.77 mV (pristine) to −13.30 mV (1 wt%) and −6.42 mV (2 wt%). At 2 wt%, the SiOx/PS-TPU film exhibited an increase of 13.2% in yield strength and 20.1% in Young’s modulus compared to pristine 9094 film. This loading also yielded the highest increases in storage modulus (G′) and complex viscosity (η). The decrease in the slope of G′ from G′ ~ ω1.67 (pristine 9094) to G′ ~ ω1.62 (2wt%) reflects the reinforcement of polymer chains and enhanced elasticity. Increases in Tg,SS (glass transition temperature of soft segment) and decreases in Tg,HS (glass transition temperature of hard segment) suggest enhanced interactions between SiOx/PS nanoparticles and polymer chains. Finally, a 2 wt% loading enables the mechanical and rheological properties of the pristine 9094 TPU film comparable to those of the commercial pristine 49,510 TPU film.
Graphical abstract
TPU-nanocomposite film through T-die extrusion process