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Manufacturing for the Masses: A Novel Concept for Consumer 3D Printer Networks in the Context of Crisis Relief 大众制造:危机救济背景下消费者3D打印机网络的新概念
Pub Date : 2021-09-29 DOI: 10.1002/aisy.202100121
B. Raeymaekers, K. Leang, M. Porfiri, Shenghan Xu
Local or national crises, such as natural disasters, major infrastructure failures, and pandemics, pose dire threats to manufacturing. The concept of a rideshare‐like distributed network of consumer‐type 3D printers is proposed to address the limited ability of the industrial base to quickly respond to abrupt changes in critical product demand or to disruptions in manufacturing and supply‐chain capacity. The technical challenges that prevent the implementation of such a network are discussed, including 1) remote qualification of 3D printers, 2) dynamic routing algorithms with reactive and predictive components, which take advantage of real‐time information about current events that may affect the network, and 3) performance evaluation of the network. Furthermore, a cyber‐infrastructure that enables autonomous operation and reconfiguration of the network to render it “crisis‐proof” by minimizing human involvement is introduced. The concept of a distributed network of consumer‐type 3D printers allows anyone with a 3D printer and access to the internet to manufacture critical supplies, triggered by actual and predicted customer demand. Beyond crisis relief, distributed networks of manufacturing assets have broad relevance, and they can establish a virtual marketplace to exchange manufacturing capacity. Thus, this future manufacturing platform has the potential to transform how to manufacture for the masses.
地方或国家危机,如自然灾害、重大基础设施故障和流行病,对制造业构成严重威胁。消费者型3D打印机的共享式分布式网络的概念被提出,以解决工业基地快速响应关键产品需求突变或制造和供应链能力中断的有限能力。本文讨论了阻碍这种网络实现的技术挑战,包括1)3D打印机的远程认证,2)具有响应性和预测性组件的动态路由算法,该算法利用了可能影响网络的当前事件的实时信息,以及3)网络的性能评估。此外,还介绍了一种网络基础设施,它可以实现网络的自主操作和重新配置,通过最大限度地减少人为参与,使其“防危机”。消费者型3D打印机分布式网络的概念允许任何拥有3D打印机并访问互联网的人制造关键物资,由实际和预测的客户需求触发。除了危机救济之外,制造资产的分布式网络具有广泛的相关性,它们可以建立一个虚拟市场来交换制造能力。因此,这个未来的制造平台有可能改变大众制造的方式。
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引用次数: 1
Fused Deposition Modeling‐Based 3D‐Printed Electrical Interconnects and Circuits 基于熔融沉积建模的3D打印电气互连和电路
Pub Date : 2021-09-27 DOI: 10.1002/aisy.202100102
Habib Nassar, R. Dahiya
Multimaterial 3D printing in electronics is expanding due to the ability to realize geometrically complex systems with simplified processes compared with conventional printed circuit board. Herein, the feasibility of using a copper‐based filament to realize 3D circuits with planar and vertical interconnections is presented. The resistivity of the tracks (1–3 mm wide) is studied with reference to printing parameters and orientation. Using lateral infill for 1 mm tracks offers lower resistance compared with longitudinal infill (≈75%). For wider tracks, the effect of infill orientation on resistance diminishes. The evaluation of tracks embedded in polylactic acid shows a drop in maximum current (to ≈11 mA) compared with exposed tracks (≈16 mA). There is no observed correlation between electrical performance and number of embedding layers. However, a significant correlation is observed between the tracks’ resistance and the amount of time the filament remains in the heated nozzle. This in‐depth study leads to optimum resolution to realize conductive tracks of 0.67 mm thickness and the first integration of fused deposition modeling (FDM)‐printed conductive traces with small‐outline integrated circuits to open a pathway for higher‐density 3D printed circuits. Finally, the transmission of digital data by a 3D printed circuit is demonstrated.
与传统印刷电路板相比,多材料3D打印在电子领域的应用正在扩大,因为它能够以简化的过程实现几何复杂的系统。本文提出了利用铜基灯丝实现平面和垂直连接的三维电路的可行性。参考打印参数和方向,研究了轨道(1 ~ 3mm宽)的电阻率。与纵向填充相比,使用横向填充1mm履带的阻力更低(≈75%)。对于较宽的轨道,填充方向对阻力的影响减小。对嵌入聚乳酸的磁道的评价表明,与暴露的磁道(≈16 mA)相比,最大电流(约11 mA)下降。没有观察到电性能与嵌入层数之间的相关性。然而,观察到轨道的电阻和灯丝在加热喷嘴中停留的时间之间存在显著的相关性。这项深入的研究为实现0.67 mm厚度的导电轨迹提供了最佳分辨率,并首次将熔融沉积建模(FDM)印刷导电轨迹与小轮廓集成电路集成在一起,为更高密度的3D打印电路开辟了道路。最后,通过3D打印电路演示了数字数据的传输。
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引用次数: 20
Energy‐Efficient Memristive Euclidean Distance Engine for Brain‐Inspired Competitive Learning 高效记忆欧几里得距离引擎,用于大脑启发的竞争性学习
Pub Date : 2021-09-07 DOI: 10.1002/aisy.202100114
Houji Zhou, Jia Chen, Yinan Wang, Sen Liu, Yi Li, Qingjiang Li, Qi Liu, Zhongrui Wang, Yuhui He, Hui Xu, X. Miao
Inspired by competitive rules of the nature, competitive learning contributes to the specialization of the human brain and the general creativity of mankind. However, the construction of hardware competitive learning neural network still faces great challenges due to the lack of an accurate distance computation method and a self‐adaptive in situ training scheme. Herein, a fully memristive Euclidean distance (ED) engine based on analog multiply‐accumulate operation in a 32 × 32 TiN/TaO x /HfO x /TiN 1T1R array is demonstrated. The dual‐layer devices perform multilevel modulation under the target‐aware programming method with excellent read linearity in a dynamic range of 10–100 μS. The ED calculation is verified experimentally on a test board with an O(1) temporal complexity. Furthermore, in situ training and offline inference schemes for competitive learning, based on the ED engine, are developed and the simulated results show comparable success rates with those obtained by the CPU‐based software. Compared with a state‐of‐the‐art RTX6000 GPU (0.5 TOPS W−1), the energy efficiency of competitive learning models on ED engines can yield 100× improvements by utilizing optimized memristive devices.
竞争性学习受自然界竞争规律的启发,有助于人类大脑的专业化和人类的普遍创造力。然而,由于缺乏精确的距离计算方法和自适应的原位训练方案,硬件竞争学习神经网络的构建仍然面临着很大的挑战。本文演示了一种基于32 × 32 TiN/TaO x /HfO x /TiN 1T1R阵列模拟乘法累加运算的全记忆性欧氏距离(ED)引擎。该双层器件在目标感知编程方法下进行多电平调制,在10-100 μS的动态范围内具有良好的读取线性度。在时间复杂度为0(1)的测试板上进行了实验验证。此外,基于ED引擎开发了用于竞争学习的现场训练和离线推理方案,仿真结果显示与基于CPU的软件获得的成功率相当。与最先进的RTX6000 GPU (0.5 TOPS W−1)相比,利用优化的记忆器件,ED发动机上的竞争学习模型的能源效率可以提高100倍。
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引用次数: 9
3D Propulsions of Rod‐Shaped Micropropellers 杆形微螺旋桨的三维推进
Pub Date : 2021-08-30 DOI: 10.1002/aisy.202100083
Yuan Zhang, Xiangkui Tan, Xiying Li, Pengyu Lv, Tian-Yun Huang, Jianying Yang, Huiling Duan
Untethered, magnetically driven microrobots have great potential in practical applications such as minimally invasive surgery. Microrods, also known as “nanowires,” are the most commonly used type of structure for microrobots due to the easy fabrication and promising functions. Driven by a uniform rotating magnetic field, microrods can perform a 2D movement with the assistance of a boundary surface, which severely limits the application of microrods in 3D spaces. Herein, an asymmetric structural design is proposed to construct rod‐shaped micropropellers that can achieve a surface‐free 3D propulsion. A theoretical model is formulated based on resistive force theory to investigate the dynamics of micropropellers. It is theoretically demonstrated and experimentally verified that the magnetic micropropeller can realize not only a 3D propulsion, but also multimodal locomotion to adapt to the environment. The work provides guidance for the design and optimization of autonomous micropropellers.
无系绳、磁力驱动的微型机器人在诸如微创手术等实际应用中具有巨大的潜力。微棒,也被称为“纳米线”,由于易于制造和有前途的功能,是微型机器人最常用的结构类型。在均匀旋转磁场的驱动下,微棒可以在边界表面的帮助下进行二维运动,这严重限制了微棒在三维空间中的应用。本文提出了一种非对称结构设计来构建杆状微螺旋桨,以实现无表面的三维推进。建立了基于阻力理论的微螺旋桨动力学模型。理论论证和实验验证了磁性微螺旋桨不仅可以实现三维推进,而且可以实现适应环境的多模式运动。研究结果对自主微螺旋桨的设计与优化具有指导意义。
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引用次数: 0
Ultrasensitive Hierarchical Piezoresistive Pressure Sensor for Wide‐Range Pressure Detection 用于大范围压力检测的超灵敏分层压阻压力传感器
Pub Date : 2021-08-26 DOI: 10.1002/aisy.202100070
Jing Li, Tianyu Wu, Huan Jiang, Yanyu Chen, Qibiao Yang
Pressure sensitivity and wide range are two crucial features of flexible electromechanical sensors for applications in the next‐generation of intelligent electronics, such as wearable healthcare monitors and soft human–machine interfaces. Conventional pressure sensors have a narrow pressure range (<10 kPa) and complex fabrication processes, which significantly hinder their extensive applications. A facile laser‐engraving method is proposed to fabricate a flexible multiwalled‐carbon‐nanotube (MWCNTs)/poly(dimethylsiloxane) (PDMS) composite‐based piezoresistive sensor with hierarchical microstructures. Herein, the nonstandard‐circular feature and Gaussian distributed facula of a laser spot are utilized to produce the middle‐level porous microdome upon the bottom‐level cylinder microcolumn array, while the top‐level tentacle‐like conical micropillars are produced by vertically rotating the acrylic mold during the laser engraving process. This novel hierarchical microstructure endows the proposed piezoresistive sensor with orders‐of‐magnitude of higher sensitivity (≈35.51 kPa−1) than that of other reported electromechanical sensors and a more extensive pressure sensing range up to 23 kPa. Moreover, the detection limit of the sensor is down to 2 Pa, which makes it a desirable candidate for monitoring subtle pressure. The sensor is successfully applied to distinguish the syllables of each pronounced word, detect movements of the human wrist, and monitor radial arterial pulse, thus demonstrating its promising applications in wearable electronics.
压力灵敏度和宽范围是柔性机电传感器在下一代智能电子产品中应用的两个关键特征,例如可穿戴式医疗监视器和软人机界面。传统压力传感器的压力范围较窄(< 10kpa),制造工艺复杂,严重阻碍了其广泛应用。提出了一种简单的激光雕刻方法,用于制造具有分层微结构的柔性多壁碳纳米管(MWCNTs)/聚二甲基硅氧烷(PDMS)复合材料压阻传感器。本文利用激光光斑的非标准圆形特征和高斯分布光斑,在底层圆柱形微柱阵列上形成中层多孔微球,而在激光雕刻过程中,通过垂直旋转亚克力模具形成顶层触手状锥形微柱。这种新颖的分层结构使所提出的压阻式传感器具有比其他报道的机电传感器更高的灵敏度(≈35.51 kPa−1)和更广泛的压力传感范围,最高可达23 kPa。此外,传感器的检测极限低至2pa,这使得它成为监测细微压力的理想候选者。该传感器成功地应用于识别每个发音单词的音节,检测人体手腕的运动,监测桡动脉脉搏,从而展示了其在可穿戴电子产品中的应用前景。
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引用次数: 15
Active Learning in Bayesian Neural Networks for Bandgap Predictions of Novel Van der Waals Heterostructures 基于贝叶斯神经网络主动学习的新型范德华异质结构带隙预测
Pub Date : 2021-08-22 DOI: 10.1002/aisy.202100080
Marco Fronzi, O. Isayev, D. Winkler, J. Shapter, Amanda V. Ellis, P. Sherrell, N. A. Shepelin, Alexander Corletto, M. Ford
The bandgap is one of the most fundamental properties of condensed matter. However, an accurate calculation of its value, which could potentially allow experimentalists to identify materials suitable for device applications, is very computationally expensive. Here, active machine learning algorithms are used to leverage a limited number of accurate density functional theory calculations to robustly predict the bandgap of a very large number of novel 2D heterostructures. Using this approach, a database of ≈2.2 million bandgap values for various novel 2D van der Waals heterostructures is produced.
带隙是凝聚态物质最基本的性质之一。然而,精确计算它的值,这可能会让实验家确定适合器件应用的材料,在计算上非常昂贵。在这里,主动机器学习算法被用来利用有限数量的精确密度泛函理论计算来稳健地预测大量新型二维异质结构的带隙。利用这种方法,产生了各种新型二维范德华异质结构的约220万个带隙值数据库。
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引用次数: 4
Fundamental Modes of Swimming Correspond to Fundamental Modes of Shape: Engineering I‐, U‐, and S‐Shaped Swimmers 游泳的基本模式对应于形状的基本模式:工程I型,U型和S型游泳者
Pub Date : 2021-07-28 DOI: 10.1002/aisy.202100068
Priyanka Sharan, Charlie Maslen, Berk Altunkeyik, I. Rehor, J. Simmchen, T. Montenegro-Johnson
Hydrogels have received increased attention due to their biocompatible material properties, adjustable porosity, ease of functionalization, tuneable shape, and Young's moduli. Initial work has recognized the potential that conferring out‐of‐equilibrium properties to these on the microscale holds and envisions a broad range of biomedical applications. Herein, a simple strategy to integrate multiple swimming modes into catalase‐propelled hydrogel bodies, produced via stop‐flow lithography (SFL), is presented and the different dynamics that result from bubble expulsion are studied. It is found that for “Saturn” filaments, with active poles and an inert midpiece, the fundamental swimming modes correspond to the first three fundamental shape modes that can be obtained by buckling elastic filaments, namely, I, U, and S‐shapes.
水凝胶由于其生物相容性、可调节孔隙度、易于功能化、可调节形状和杨氏模量而受到越来越多的关注。最初的工作已经认识到在微观尺度上赋予这些非平衡特性的潜力,并设想了广泛的生物医学应用。本文提出了一种简单的策略,将多种游泳模式整合到通过停止流动光刻(SFL)产生的过氧化氢酶推进的水凝胶体中,并研究了气泡排出产生的不同动力学。研究发现,对于具有活动极点和惰性中部的“土星”细丝,其基本游动模态对应于屈曲弹性细丝可获得的前三种基本形状模态,即I型、U型和S型。
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引用次数: 4
Brownian Cargo Capture in Mazes via Intelligent Colloidal Microrobot Swarms 通过智能胶体微机器人群在迷宫中捕获布朗货物
Pub Date : 2021-07-26 DOI: 10.1002/aisy.202100115
Kun Xu, Yuguang Yang, Bo Li
Intelligent microrobot systems at the microscopic scale provide enormous opportunities for emerging biomedical and environmental applications. Herein, a multiagent stochastic feedback control framework to control colloidal microrobot swarms for capturing Brownian cargo particles in complex environments such as mazes is proposed. The decision‐making module in the control framework consists of the adaptive generation of target sites surrounding the cargo, optimal target assignment, and approximate motion planning. The stochastic trajectories of robot swarms are efficiently navigated toward their exclusively assigned target around the cargo particle and enable the cargo to be captured. The capture strategy realized by the control framework is robust, adaptive, and flexible in that it accommodates diverse local geometries in the vicinity of a cargo, swarm, and maze sizes and is able to spontaneously split the workforce to catch multiple Brownian cargo particles via multitasking. The present intelligent robot swarm enabled by the multiagent control offers a path to realize complex functions at the microscopic scale in a resilient and flexible manner.
微观尺度的智能微型机器人系统为新兴的生物医学和环境应用提供了巨大的机会。为此,提出了一种多智能体随机反馈控制框架,用于控制胶体微机器人在迷宫等复杂环境中捕获布朗货物颗粒。控制框架中的决策模块包括货物周围目标位置的自适应生成、最优目标分配和近似运动规划。机器人群的随机轨迹有效地导航到它们在货物粒子周围的唯一指定目标,并使货物能够被捕获。控制框架实现的捕获策略具有鲁棒性、适应性和灵活性,因为它可以适应货物、群体和迷宫大小附近的不同局部几何形状,并且能够自发地拆分劳动力,通过多任务处理捕获多个布朗货物颗粒。基于多智能体控制的智能机器人群为在微观尺度上以弹性和柔性的方式实现复杂功能提供了途径。
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引用次数: 7
Data‐Driven Approaches Toward Smarter Additive Manufacturing 数据驱动的智能增材制造方法
Pub Date : 2021-07-23 DOI: 10.1002/aisy.202100014
Chenxi Tian, Tianjiao Li, Jenniffer Bustillos, Shonak Bhattacharya, Talia Turnham, J. Yeo, A. Moridi
The latest industrial revolution, Industry 4.0, is driven by the emergence of digital manufacturing and, most notably, additive manufacturing (AM) technologies. The simultaneous material and structure forming in AM broadens the material and structural design space. This expanded design space holds a great potential in creating improved engineering materials and products that attract growing interests from both academia and industry. A major aspect of this growing interest is reflected in the increased adaptation of data‐driven tools that accelerate the exploration of the vast design space in AM. Herein, the integration of data‐driven tools in various aspects of AM is reviewed, from materials design in AM (i.e., homogeneous and composite material design) to structure design for AM (i.e., topology optimization). The optimization of AM tool path using machine learning for producing best‐quality AM products with optimal material and structure is also discussed. Finally, the perspectives on the future development of holistically integrated frameworks of AM and data‐driven methods are provided.
最新的工业革命,工业4.0,是由数字制造的出现驱动的,尤其是增材制造(AM)技术。增材制造中材料和结构的同时成形,拓宽了材料和结构的设计空间。这种扩展的设计空间在创造改进的工程材料和产品方面具有巨大的潜力,吸引了学术界和工业界越来越多的兴趣。这种日益增长的兴趣的一个主要方面反映在对数据驱动工具的不断适应上,这些工具加速了对增材制造中巨大设计空间的探索。本文回顾了数据驱动工具在增材制造各个方面的集成,从增材制造中的材料设计(即均质和复合材料设计)到增材制造的结构设计(即拓扑优化)。还讨论了利用机器学习优化增材制造刀具路径,以生产具有最佳材料和结构的最佳质量增材制造产品。最后,对AM和数据驱动方法的整体集成框架的未来发展进行了展望。
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引用次数: 13
Extrapolative Bayesian Optimization with Gaussian Process and Neural Network Ensemble Surrogate Models 高斯过程和神经网络集成代理模型的外推贝叶斯优化
Pub Date : 2021-07-20 DOI: 10.1002/aisy.202100101
Y. Lim, Chee Koon Ng, U. S. Vaitesswar, K. Hippalgaonkar
Bayesian optimization (BO) has emerged as the algorithm of choice for guiding the selection of experimental parameters in automated active learning driven high throughput experiments in materials science and chemistry. Previous studies suggest that optimization performance of the typical surrogate model in the BO algorithm, Gaussian processes (GPs), may be limited due to its inability to handle complex datasets. Herein, various surrogate models for BO, including GPs and neural network ensembles (NNEs), are investigated. Two materials datasets of different complexity with different properties are used, to compare the performance of GP and NNE—the first is the compressive strength of concrete (8 inputs and 1 target), and the second is a simulated high‐dimensional dataset of thermoelectric properties of inorganic materials (22 inputs and 1 target). While NNEs can converge faster toward optimum values, GPs with optimized kernels are able to ultimately achieve the best evaluated values after 100 iterations, even for the most complex dataset. This surprising result is contrary to expectations. It is believed that these findings shed new light on the understanding of surrogate models for BO, and can help accelerate the inverse design of new materials with better structural and functional performance.
贝叶斯优化(BO)作为材料科学和化学领域自动主动学习驱动的高通量实验中指导实验参数选择的首选算法。以往的研究表明,BO算法中典型的代理模型高斯过程(GPs)的优化性能可能由于无法处理复杂的数据集而受到限制。本文研究了BO的各种代理模型,包括GPs和神经网络集成(NNEs)。使用两个不同复杂性和不同性能的材料数据集来比较GP和nne的性能-第一个是混凝土的抗压强度(8个输入和1个目标),第二个是模拟无机材料热电性能的高维数据集(22个输入和1个目标)。虽然NNEs可以更快地收敛到最优值,但具有优化核的GPs能够在100次迭代后最终获得最佳评估值,即使对于最复杂的数据集也是如此。这个令人惊讶的结果与预期相反。相信这些发现有助于对BO替代模型的理解,并有助于加速具有更好结构和功能性能的新材料的逆向设计。
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引用次数: 16
期刊
Advanced Intelligent Systems
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