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Development of design method for wet stirred ball milling by simulation using DEM 利用 DEM 仿真开发湿式搅拌球磨设计方法
IF 4.2 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-22 DOI: 10.1016/j.apt.2024.104689
A design method for wet stirred ball milling by the simulation using the Discrete Element Method (DEM) was developed. The method optimized milling conditions for wet stirred ball milling by using the simulation to search for the optimal milling condition that maximizes a milling performance indicator. The milling performance indicator was defined in such a manner that the value of the indicator was maximized when more target particles with the desired particle diameter were produced in less milling time and with lower power consumption and less contamination. Furthermore, it was confirmed that the optimal milling condition estimated by the simulation agreed with the experiments. Therefore, it was suggested that the developed method has the potential to design the milling conditions of the wet stirred ball milling.
通过使用离散元素法(DEM)进行模拟,开发了一种湿式搅拌球磨的设计方法。该方法通过模拟寻找能使研磨性能指标最大化的最佳研磨条件,从而优化湿式搅拌球磨的研磨条件。对研磨性能指标的定义是,当在更短的研磨时间内生产出更多具有所需粒径的目标颗粒,且能耗更低,污染更少时,该指标值最大。此外,还证实模拟估计的最佳研磨条件与实验结果一致。因此,该方法具有设计湿式搅拌球磨研磨条件的潜力。
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引用次数: 0
Microwave absorption of FeCo-C core–shell nanoparticles with tunable thickness of C shells and the underlying mechanism C壳厚度可调的FeCo-C核壳纳米粒子的微波吸收及其机理
IF 4.2 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-22 DOI: 10.1016/j.apt.2024.104694
In order to address the key question of how the thickness of the C shell affects the microwave absorption properties of metal-C core–shell nanoparticles, FeCo-C core–shell nanoparticles, with identical metal cores but varied carbon shell thicknesses, were synthesized by simply annealing FeCo-C core–shell nanoparticles in air. The free electronic-polarization theory was employed, and thus the polarization storage dependence of the loss plot, i.e., εp-εp" was introduced to elucidate the underlying microwave absorption mechanism. It was found that permittivities, conduction and polarization losses degrade as the carbon shell becomes thinner. Meanwhile, the thickness of the C shells was well adjusted to tune the magnetic resonance frequencies and intensities of the nanoparticles. Notably, a thicker C shell enhances the complete polarization relaxation process and increases polarization loss. Due to optimal dielectric and magnetic properties, FeCo-C nanoparticles exhibit an optimal reflection loss value up to −72.2 dB and an effective absorption bandwidth of 7.6 GHz at 3.5 mm. These results indicate that the synthesized FeCo-C core–shell nanoparticle is a promising candidate for microwave absorption applications. Furthermore, the introduction of εp-εp" plot is expected to have a significant impact on the field of microwave absorption.
为了解决C壳厚度如何影响金属-C核壳纳米粒子的微波吸收特性这一关键问题,通过在空气中简单退火合成了具有相同金属核但不同碳壳厚度的FeCo-C核壳纳米粒子。研究采用了自由电子极化理论,并由此引入了损耗图的极化存储依赖性,即 "εp′-εp",以阐明微波吸收的基本机制。研究发现,随着碳壳变薄,介电常数、传导损耗和极化损耗都会降低。同时,C 壳的厚度可以很好地调节纳米粒子的磁共振频率和强度。值得注意的是,C 壳越厚,极化弛豫过程越完整,极化损耗也越大。由于具有最佳的介电和磁性能,FeCo-C 纳米粒子在 3.5 mm 时的最佳反射损耗值高达 -72.2 dB,有效吸收带宽为 7.6 GHz。这些结果表明,合成的 FeCo-C 核壳纳米粒子是微波吸收应用的理想候选材料。此外,"εp′-εp "图的引入有望对微波吸收领域产生重大影响。
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引用次数: 0
Combined (CO2 + CO) hydrogenation with methanolysis using aerosol metal-organic framework-derived hybrid catalysts 使用气溶胶金属有机框架衍生混合催化剂进行(CO2 + CO)加氢与甲醇分解联合反应
IF 4.2 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-21 DOI: 10.1016/j.apt.2024.104696
This study introduces a novel one-pot reaction system that efficiently converts greenhouse gases into methanol while simultaneously processing polyethylene terephthalate (PET) into dimethyl terephthalate (DMT) and ethylene glycol (EG). Our approach involves the development of hybrid materials derived from metal-organic frameworks (MOFs) using an aerosol-assisted synthesis method. These catalysts, which include a Cu/ZnO active phase on various supports, are optimized for the hydrogenation of both carbon monoxide (CO) and carbon dioxide (CO2). By integrating PET methanolysis with the (CO2 + CO) hydrogenation process, we achieved a significant enhancement in conversion ratios, exceeding 2.5 times their individual values. This synergistic approach effectively addresses the challenges posed by both plastic waste and greenhouse gas emissions. An impressive space–time yield of 5.6 mmol  gcat−1h−1 and selectivity of 92 % for DMT production were achievable under optimized conditions. These results highlight the effectiveness of MOF-derived catalyst materials in facilitating complex chemical transformations and contribute significantly to environmental sustainability. This dual-function system offers a practical solution for the utilization of plastic waste and greenhouse gases, marking an important step toward a circular economy.
本研究介绍了一种新型的单锅反应系统,该系统可在将温室气体高效转化为甲醇的同时,将聚对苯二甲酸乙二醇酯(PET)加工成对苯二甲酸二甲酯(DMT)和乙二醇(EG)。我们的方法包括利用气溶胶辅助合成法开发金属有机框架 (MOF) 衍生的混合材料。这些催化剂包括各种载体上的 Cu/ZnO 活性相,针对一氧化碳 (CO) 和二氧化碳 (CO2) 的氢化进行了优化。通过将 PET 甲醇分解与(CO2 + CO)加氢过程相结合,我们显著提高了转化率,超过了其单独值的 2.5 倍。这种协同方法有效地解决了塑料废弃物和温室气体排放带来的挑战。在优化条件下,DMT 的时空产率达到 5.6 mmol gcat-1h-1,选择性达到 92%。这些结果凸显了 MOF 衍生催化剂材料在促进复杂化学转化方面的有效性,并极大地促进了环境的可持续发展。这种双功能系统为利用塑料废弃物和温室气体提供了一种实用的解决方案,标志着向循环经济迈出了重要一步。
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引用次数: 0
Investigating the effect of mechanical activation duration (MAD) on the microstructure and corrosion behavior of TiAl intermetallic compounds 研究机械活化持续时间 (MAD) 对 TiAl 金属间化合物微观结构和腐蚀行为的影响
IF 4.2 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-18 DOI: 10.1016/j.apt.2024.104690
An innovative method for fabrication and investigating the effect of mechanical activation duration (MAD) on the properties of TiAl alloys was developed. The study employs an efficient implementation of combustion reactions in a compressed, mechanically activated mixture of titanium and aluminum, leading to the synthesis of titanium aluminide (TiAl). The induction-activated method initiates an exothermic reaction between Ti and Al, facilitating simultaneous preheating and ignition under an argon gas atmosphere. The accomplishment of the synthesis process lasted very short times, and the products were characterized using X-ray diffraction (XRD), energy dispersive X-ray (EDX), scanning electron microscopy (SEM), and electrochemical impedance spectroscopy (EIS) techniques. The investigation focuses on samples with MAD durations ranging from 1 to 10 h, revealing that higher MADs (4 to 10 h) result in an innovative microstructure with α2 (Ti3Al)/γ (TiAl) round-shape lamellar grains embedded in the γ (TiAl) matrix. This microstructure enhances the toughness of TiAl alloys while maintaining comparable hardness. The study indicates that increasing MAD from 1 to 10 h improves reaction kinetics, leading to a rise in reaction front velocity from 3.95 to 5.02 mm s−1 and a reduction in α2 (Ti3Al)/γ (TiAl) round-shape lamellar grain size from 215.804 to 172.709 μm in a more homogeneous arrangement. Furthermore, corrosion behavior analysis for samples with 1 and 10 h MAD reveals an increase in the resistance of the oxide layer (Rf) value from 702.9 to 43111 Ω.cm2 and the charge transfer resistance (Rct) value from 41.84 to 18520 Ω.cm2.
我们开发了一种创新方法,用于制造和研究机械活化持续时间(MAD)对钛铝合金性能的影响。该研究采用了一种在钛和铝的压缩机械活化混合物中有效实施燃烧反应的方法,从而合成了铝化钛(TiAl)。感应活化法可引发钛和铝之间的放热反应,在氩气环境下同时进行预热和点火。合成过程持续的时间很短,使用 X 射线衍射 (XRD)、能量色散 X 射线 (EDX)、扫描电子显微镜 (SEM) 和电化学阻抗光谱 (EIS) 技术对产品进行了表征。研究重点是 MAD 持续时间为 1 到 10 小时的样品,结果表明,较高的 MAD(4 到 10 小时)会产生一种创新的微观结构,α2(Ti3Al)/γ(TiAl)圆形片状晶粒嵌入γ(TiAl)基体中。这种微观结构提高了 TiAl 合金的韧性,同时保持了相当的硬度。研究表明,将 MAD 从 1 小时增加到 10 小时可改善反应动力学,使反应前沿速度从 3.95 mm s-1 上升到 5.02 mm s-1,并使 α2 (Ti3Al)/γ (TiAl) 圆形片状晶粒大小从 215.804 μm 减小到 172.709 μm,排列更加均匀。此外,对 MAD 为 1 小时和 10 小时的样品进行的腐蚀行为分析表明,氧化层电阻(Rf)值从 702.9 Ω.cm2 增加到 43111 Ω.cm2,电荷转移电阻(Rct)值从 41.84 Ω.cm2 增加到 18520 Ω.cm2。
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引用次数: 0
Enhancement of luminescence and thermal stability in Eu3+-doped K3Y(BO2)6 with Li+ and Na+ co-doping 掺杂 Li+ 和 Na+ 的 Eu3+ 掺杂 K3Y(BO2)6 的发光性能和热稳定性的增强
IF 4.2 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-18 DOI: 10.1016/j.apt.2024.104695
Eu3+-doped and Li+/Na+ co-doped K3Y(BO2)6 (KYBO) phosphors were synthesized through a microwave-assisted sol–gel method, and their structural and photoluminescent (PL) characteristics were examined. X-ray diffraction (XRD) and Rietveld refinement confirm effective dopant incorporation and preservation of the crystalline structure. Fourier Transform Infrared (FTIR) spectroscopy indicates the maintenance of the borate structure, confirming the structural integrity of the phosphors upon doping. The addition of Li+ and Na+ co-dopants notably enhances luminescent efficiency and thermal stability, making these phosphors promising candidates for solid-state lighting (SSL) applications. PL analysis reveals strong red emission peaks at 612 nm, attributed to the 5Do → 7F2 transition of Eu3+ ions. The study indicates that electric dipole-quadrupole interactions are the primary mechanism for energy migration, with a critical distance of approximately 22.68 Å. This mechanism contributes to concentration quenching at higher doping levels. High temperature PL measurements indicated an activation energy of 0.1389 eV for thermal quenching in the Li+ co-doped sample. Additionally, the Na+ co-doped sample exhibited an abnormal thermal stability behavior, with an even higher activation energy of 0.2536 eV. This suggests that Na+ co-doping significantly enhances the thermal resilience of the phosphor, making it more suitable for high-power light-emitting applications that operate under extreme conditions. CIE chromaticity diagrams highlight the potential for optimizing Eu3+ doping levels, combined with Li+ and Na+ co-doping, to improve luminescent performance and thermal stability for advanced SSL applications.
通过微波辅助溶胶-凝胶法合成了掺杂 Eu3+ 和 Li+/Na+ 的 K3Y(BO2)6(KYBO)荧光粉,并考察了它们的结构和光致发光(PL)特性。X 射线衍射(XRD)和里特维尔德精炼证实了掺杂剂的有效掺入和晶体结构的保持。傅立叶变换红外光谱(FTIR)表明硼酸盐结构得以保持,证实了掺杂后荧光粉结构的完整性。加入 Li+ 和 Na+ 共掺杂剂后,发光效率和热稳定性显著提高,使这些荧光粉有望应用于固态照明(SSL)。聚光分析表明,在 612 纳米波长处有很强的红色发射峰,这归因于 Eu3+ 离子的 5Do → 7F2 转变。研究表明,电偶极子-四极子相互作用是能量迁移的主要机制,临界距离约为 22.68 Å。高温聚光测量表明,在共掺杂 Li+ 的样品中,热淬火的活化能为 0.1389 eV。此外,共掺杂 Na+ 的样品表现出异常的热稳定性,活化能更高,达到 0.2536 eV。这表明,Na+ 共掺杂大大增强了荧光粉的热稳定性,使其更适合在极端条件下工作的大功率发光应用。CIE 色度图凸显了优化 Eu3+ 掺杂水平以及 Li+ 和 Na+ 共掺的潜力,从而提高先进固态照明应用的发光性能和热稳定性。
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引用次数: 0
Exploration on the mechanism of enhancing flotation of long-flame coal by diesel modification via oxidation 柴油氧化改性增强长焰煤浮选机理探讨
IF 4.2 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-18 DOI: 10.1016/j.apt.2024.104699
Low-rank coal is naturally hydrophilic, and the traditional hydrocarbon collectors often have poor performance in its flotation. In this study, the modification of diesel was conducted using an instantaneous gasification-oxidation-condensation device for the expected improvement of collector’s performance. Experimental analyses and interfacial interaction calculation were performed to explore the mechanism of enhancing flotation of long-flame coal by diesel modification. It indicated that the flotation of coal sample can be greatly enhanced by the modified diesel, and a combustible matter recovery of 90.52 % could be attained only consuming 6 kg/t of modified diesel which was far better than the flotation effect consuming 100 kg/t of common diesel. The improved flotation effect of the coal sample could be attributed to the increased polarity of collector from 0.48 % to 9.76 % resulted from the newly added oxygenated functional groups after the oxidation of diesel, which significantly enhanced the adsorption capacity of the collector on the long-flame coal surface reflected by the FTIR and XPS analyses. Furthermore, the calculated results of interfacial interaction between the coal sample and the common/modified diesel suggested that the efficient adsorption of modified diesel on the coal sample was achieved through the bridging role acted by water molecules. This research may give some insight into enhancing flotation of low-rank coal.
低阶煤具有天然亲水性,传统的碳氢化合物捕收剂在其浮选中往往性能不佳。本研究利用瞬时气化-氧化-缩合装置对柴油进行改性,以期改善捕收剂的性能。通过实验分析和界面相互作用计算,探讨了柴油改性提高长焰煤浮选性能的机理。结果表明,改性柴油可大大提高煤样的浮选效果,仅消耗 6 千克/吨改性柴油就可获得 90.52 % 的可燃物回收率,远远优于消耗 100 千克/吨普通柴油的浮选效果。煤样浮选效果的改善可归因于柴油氧化后新添加的含氧官能团使捕收剂的极性从 0.48 % 增加到 9.76 %,从而显著提高了捕收剂在长焰煤表面的吸附能力,这一点可从傅立叶变换红外光谱和 XPS 分析中反映出来。此外,煤样与普通/改性柴油之间界面相互作用的计算结果表明,改性柴油在煤样上的高效吸附是通过水分子的架桥作用实现的。这项研究可为提高低阶煤的浮选效果提供一些启示。
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引用次数: 0
A Euler-Euler hydrodynamic modelling and simulation of dense particle flow in a small-scale fluidized bed 小尺度流化床中密集颗粒流动的欧拉-欧拉流体力学建模与模拟
IF 4.2 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-17 DOI: 10.1016/j.apt.2024.104691
Large eddy simulation of dense particle flow in fluidized bed is an advanced strategy to acquire a better understanding mechanism of gas-particle two-phase turbulent flow. A novelty particle stress model at subgrid scale level based on the Euler-Euler two-fluid frame is proposed to consider the effect of gas flow on particle dynamics. Anisotropic dispersion of interactions between gas and particle is modeled by a developed second-order moment approach, the four-way coupling is used to combine the particle–particle collisions by using the particle granular temperature based on the kinetic theory of granular flow. Numerical simulation is carried out in a small-scale fluidized bed and predictions are well agreed with the experimental data. Results show that the evolution of core-annular flow structure is captured. Increased superficial gas velocity is favorable for the enhancement of bubble hydrodynamics and anisotropic particle dispersions. At the 4umf, Bubblelike granular temperature is 11.2 times larger than particle granular temperature, and mean and standard deviation values of axial particle velocity are approximately 2.2 times and 1.5 times larger than those of 2umf. Bubble motions have a great effect on the heterogeneous flow pattern, particle dynamics and the redistribution of particle Reynolds stresses.
流化床中致密粒子流的大涡度模拟是更好地理解气体-粒子两相湍流机理的一种先进策略。基于欧拉-欧拉双流体框架,提出了一种新颖的亚网格尺度颗粒应力模型,以考虑气体流动对颗粒动力学的影响。气体和颗粒之间相互作用的各向异性分散通过开发的二阶矩方法建模,四向耦合通过使用基于颗粒流动动力学理论的颗粒颗粒温度来结合颗粒颗粒碰撞。在小型流化床中进行了数值模拟,预测结果与实验数据非常吻合。结果表明,核心-环状流动结构的演变被捕捉到了。表层气体速度的增加有利于气泡流体力学和各向异性颗粒分散的增强。在 4umf 条件下,气泡状颗粒温度是颗粒颗粒温度的 11.2 倍,颗粒轴向速度的平均值和标准偏差分别是 2umf 条件下的约 2.2 倍和 1.5 倍。气泡运动对异质流模式、颗粒动力学和颗粒雷诺应力的重新分布有很大影响。
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引用次数: 0
DEM investigation of particle gradation effect on the stress-dilatancy behavior of granular soil 颗粒级配对粒状土应力-膨胀行为影响的 DEM 研究
IF 4.2 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-16 DOI: 10.1016/j.apt.2024.104692
Particle gradation effect on the shear-dilatancy of granular soils was studied through a series of drained triaxial tests using the discrete element and finite difference methods (PFC3D-FLAC3D). Spherical particles with different coefficients of uniformity Cu and median particle sizes D50 were assembled to exclude the strong size-shape correlation in natural sands. Four groups of Cu and four groups of D50 at the same void ratio ec prior to shearing, and seven more groups with the same void ratio e0 prior to isotropic compression were tested. Various mechanical behaviors were analyzed, including the stress–strain response, the stress-dilatancy response, friction angle, and fabric anisotropy. Cu significantly influences the peak friction angle, the maximum dilation angle, and the anisotropies of normal contact force and contact normal, whereas these are almost independent of D50. The contribution of the maximum rate of dilation to the excess friction angle is largely independent of Cu and D50 for spherical particles.
利用离散元和有限差分方法(PFC3D-FLAC3D),通过一系列排水三轴试验研究了颗粒级配对粒状土剪切膨胀性的影响。试验采用不同均匀系数 Cu 和中值粒径 D50 的球形颗粒,以排除天然砂中粒径-形状的强烈相关性。在剪切前测试了四组空隙率 ec 相同的 Cu 和四组 D50,在各向同性压缩前又测试了七组空隙率 e0 相同的 Cu 和 D50。分析了各种力学行为,包括应力-应变响应、应力-膨胀响应、摩擦角和织物各向异性。铜对峰值摩擦角、最大扩张角以及法向接触力和接触法线的各向异性有很大影响,而这些因素几乎与 D50 无关。对于球形颗粒而言,最大扩张率对过大摩擦角的贡献在很大程度上与铜和 D50 无关。
{"title":"DEM investigation of particle gradation effect on the stress-dilatancy behavior of granular soil","authors":"","doi":"10.1016/j.apt.2024.104692","DOIUrl":"10.1016/j.apt.2024.104692","url":null,"abstract":"<div><div>Particle gradation effect on the shear-dilatancy of granular soils was studied through a series of drained triaxial tests using the discrete element and finite difference methods (PFC<sup>3D</sup>-FLAC<sup>3D</sup>). Spherical particles with different coefficients of uniformity <em>C<sub>u</sub></em> and median particle sizes <em>D</em><sub>50</sub> were assembled to exclude the strong size-shape correlation in natural sands. Four groups of <em>C<sub>u</sub></em> and four groups of <em>D</em><sub>50</sub> at the same void ratio <em>e<sub>c</sub></em> prior to shearing, and seven more groups with the same void ratio <em>e</em><sub>0</sub> prior to isotropic compression were tested. Various mechanical behaviors were analyzed, including the stress–strain response, the stress-dilatancy response, friction angle, and fabric anisotropy. <em>C<sub>u</sub></em> significantly influences the peak friction angle, the maximum dilation angle, and the anisotropies of normal contact force and contact normal, whereas these are almost independent of <em>D</em><sub>50</sub>. The contribution of the maximum rate of dilation to the excess friction angle is largely independent of <em>C<sub>u</sub></em> and <em>D</em><sub>50</sub> for spherical particles.</div></div>","PeriodicalId":7232,"journal":{"name":"Advanced Powder Technology","volume":null,"pages":null},"PeriodicalIF":4.2,"publicationDate":"2024-10-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142441769","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Fluoride- and OSDA-free synthesis of ZSM-5 with controllable b-axis orientation: Insights into the role of medium alkalinity and seed induction 具有可控 b 轴取向的 ZSM-5 的无氟和无 OSDA 合成:对培养基碱度和种子诱导作用的见解
IF 4.2 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-16 DOI: 10.1016/j.apt.2024.104698
MFI-topology nanosheets with a b-axis-oriented structure are valuable catalysts in diffusion-controlled acid-catalyzed reactions. Therefore, b-axis-oriented ZSM-5 nanosheets were synthesized herein in a fluoride-free solution without using special additives and complex methods. The initial gel pH of mixed raw materials was adjusted to approximately 5–7 (weak acidity) to direct nanosheet structure formation. The target ZSM-5 zeolite with a b-axis-oriented structure was achieved through the synergistic effect between the involved gel pH and seed solution. The seed solution directed the formation of an MFI structure, and the low alkalinity of the gel limited crystal growth in the b plane, thereby affording b-axis-oriented thin sheets. The ratio of the lengths of the c and b axes of the obtained ZSM-5 could be effectively tuned by adjusting the pH of the initial gel. Compared with the nanosized hexagonal ZSM-5 sample synthesized in a strong-basic system, the as-synthesized b-axis-oriented ZSM-5 exhibited a lower coking rate and higher propylene yield during the considered 1-hexene cracking reaction.
具有 b 轴定向结构的 MFI 拓扑纳米片是扩散控制酸催化反应中的重要催化剂。因此,本文在无氟溶液中合成了以 b 轴为方向的 ZSM-5 纳米片,无需使用特殊添加剂和复杂方法。为了引导纳米片结构的形成,混合原料的初始凝胶 pH 值被调至约 5-7(弱酸性)。通过所涉及的凝胶 pH 值和种子溶液之间的协同效应,实现了具有 b 轴方向结构的 ZSM-5 目标沸石。种子溶液引导 MFI 结构的形成,而凝胶的低碱度限制了晶体在 b 平面的生长,从而获得了面向 b 轴的薄片。通过调节初始凝胶的 pH 值,可以有效地调整所得到的 ZSM-5 的 c 轴和 b 轴的长度比。与在强碱体系中合成的纳米六方 ZSM-5 样品相比,合成的 b 轴定向 ZSM-5 在所考虑的 1- 己烯裂解反应中表现出更低的结焦率和更高的丙烯产率。
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引用次数: 0
Rapid synthesis of environmentally friendly submicron K2SiF6:Mn4+ phosphors: Advancing micro-LED technology 快速合成环保型亚微米 K2SiF6:Mn4+ 荧光粉:推进微型 LED 技术
IF 4.2 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-12 DOI: 10.1016/j.apt.2024.104687
The development of light-emitting diode (LED) technology has intensified the requirements for the particle size of the K2SiF6:Mn4+ phosphor. However, the synthesis technology of the K2SiF6:Mn4+ phosphor possessing small particle sizes remains underdeveloped, rendering it difficult to fulfill the development requirements of display technology. This study presents an ammonium salt–assisted synthesis strategy for the rapid and hydrofluoric acid–free synthesis of submicron-sized K2SiF6:Mn4+, achieving an internal quantum yield of 98 % and average particle size of ∼ 200 nm. The synthesized material demonstrates excellent thermal stability, and its luminous intensity at 423 K is 136 % higher than that at 298 K, which is attributed to a negative thermal quenching effect. A high-performance white LED prepared using the as-developed material as the red-light-generation component exhibited a luminous efficacy of 113 lm/W and color rendering index of 93. Furthermore, the fluorescent inks developed using the prepared submicron phosphors can be utilized for screen printing. In summary, this study introduces a method for the ecofriendly, efficient, and cost-effective synthesis of submicron Mn4+-doped fluoride phosphors. Moreover, it presents a potential red fluorescent material for application in the development of full-color micro-LEDs.
发光二极管(LED)技术的发展提高了对 K2SiF6:Mn4+ 荧光粉粒径的要求。然而,具有小粒径的 K2SiF6:Mn4+ 荧光粉的合成技术仍不发达,难以满足显示技术的发展要求。本研究提出了一种铵盐辅助的合成策略,可快速、无氢氟酸地合成亚微米尺寸的 K2SiF6:Mn4+ ,内量子产率达到 98 %,平均粒径为 ∼ 200 nm。合成材料具有出色的热稳定性,其在 423 K 时的发光强度比 298 K 时高 136%,这归功于负热淬效应。使用所开发的材料作为红光生成元件制备的高性能白光 LED 的光效为 113 lm/W,显色指数为 93。此外,利用所制备的亚微米荧光粉开发的荧光油墨还可用于丝网印刷。总之,本研究介绍了一种环保、高效、低成本合成亚微米掺杂 Mn4+ 的氟化物荧光粉的方法。此外,它还提出了一种潜在的红色荧光材料,可用于开发全彩色微型 LED。
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引用次数: 0
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Advanced Powder Technology
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