Pub Date : 2026-02-01Epub Date: 2026-01-23DOI: 10.1016/j.apt.2026.105185
K. Sutharthani, S.S. Pradeepa, R. Suba Devi, M. Sivakumar
Electrochemical attributes of transition metal oxide hybrids are an active domain of research for energy storage applications. This study strives to explore the plausible performance of V2O5/CeO2 nanocomposite in supercapacitor applications and their anode capabilities in Lithium-ion batteries (LIBs). Egg albumin is tapped as a bioreactor solvent for CeO2 synthesis. Microstructural analysis confirmed the successful integration of CeO2 into the V2O5 matrix, exhibiting a BET surface area of 32 m2 g−1 and excellent elemental homogeneity. Owing to their intriguing redox properties, the conjunction of V5+ and Ce4+ redox duos refines the diffusivity, thereby resulting in optimum performance in both applications. The discharge capacity of the V2O5/CeO2 nanocomposite was quantified as 1146.57 mAh g−1 at a current density of 0.1 A g−1. After 100 cycles at 1 A g−1, it retained 235.76 mAh g−1, exhibiting an 82.8 % capacity retention. As a supercapacitor electrode, it demonstrated a specific capacitance of 1173.05 F g−1 at 1 A g−1. The cyclic stability of the nanocomposite was verified over 5000 cycles with capacity retention of 97.4 %. The cumulative dissection of the V2O5/CeO2 nanocomposite showcased its strong potential in electrochemical applications.
过渡金属氧化物杂化材料的电化学性质是储能领域研究的热点。本研究旨在探索V2O5/CeO2纳米复合材料在超级电容器中的合理性能及其在锂离子电池(LIBs)中的负极性能。利用鸡蛋白蛋白作为生物反应器溶剂进行CeO2合成。显微结构分析证实CeO2成功地整合到V2O5基体中,表现出32 m2 g−1的BET表面积和良好的元素均匀性。由于其有趣的氧化还原特性,V5+和Ce4+氧化还原基团的结合改善了扩散率,从而在两种应用中都获得了最佳性能。在0.1 a g−1电流密度下,V2O5/CeO2纳米复合材料的放电容量为1146.57 mAh g−1。在1 A g−1下循环100次后,它保留了235.76 mAh g−1,容量保留率为82.8%。作为超级电容器电极,它在1ag−1时的比电容为1173.05 F g−1。经过5000次循环验证,纳米复合材料的容量保持率为97.4%。V2O5/CeO2纳米复合材料的累积解剖表明其具有很强的电化学应用潜力。
{"title":"Dual role of redox-active V2O5/CeO2 nanocomposite electrodes in high-performance supercapacitor and battery applications","authors":"K. Sutharthani, S.S. Pradeepa, R. Suba Devi, M. Sivakumar","doi":"10.1016/j.apt.2026.105185","DOIUrl":"10.1016/j.apt.2026.105185","url":null,"abstract":"<div><div>Electrochemical attributes of transition metal oxide hybrids are an active domain of research for energy storage applications. This study strives to explore the plausible performance of V<sub>2</sub>O<sub>5</sub>/CeO<sub>2</sub> nanocomposite in supercapacitor applications and their anode capabilities in Lithium-ion batteries (LIBs). Egg albumin is tapped as a bioreactor solvent for CeO<sub>2</sub> synthesis. Microstructural analysis confirmed the successful integration of CeO<sub>2</sub> into the V<sub>2</sub>O<sub>5</sub> matrix, exhibiting a BET surface area of 32 m<sup>2</sup> g<sup>−1</sup> and excellent elemental homogeneity. Owing to their intriguing redox properties, the conjunction of V<sup>5+</sup> and Ce<sup>4+</sup> redox duos refines the diffusivity, thereby resulting in optimum performance in both applications. The discharge capacity of the V<sub>2</sub>O<sub>5</sub>/CeO<sub>2</sub> nanocomposite was quantified as 1146.57 mAh g<sup>−1</sup> at a current density of 0.1 A g<sup>−1</sup>. After 100 cycles at 1 A g<sup>−1</sup>, it retained 235.76 mAh g<sup>−1</sup>, exhibiting an 82.8 % capacity retention. As a supercapacitor electrode, it demonstrated a specific capacitance of 1173.05 F g<sup>−1</sup> at 1 A g<sup>−1</sup>. The cyclic stability of the nanocomposite was verified over 5000 cycles with capacity retention of 97.4 %. The cumulative dissection of the V<sub>2</sub>O<sub>5</sub>/CeO<sub>2</sub> nanocomposite showcased its strong potential in electrochemical applications.</div></div>","PeriodicalId":7232,"journal":{"name":"Advanced Powder Technology","volume":"37 2","pages":"Article 105185"},"PeriodicalIF":4.2,"publicationDate":"2026-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146022860","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-02-01Epub Date: 2026-01-19DOI: 10.1016/j.apt.2026.105178
Jianhui Liu , Hang Zhou , Jiale Chen , Ying Ma , Shuangxi Shao , Honglei Zhang , Xiang Luo , Kaiqi Shi , Chongjiang Cao , Jesse Zhu , Dechun Huang
High-dose inhaled therapy offers a promising approach for respiratory infections, requiring efficient particle engineering. While fine particles from the milling process improved lung deposition, their poor flowability and high cohesion posed significant challenges for handling and dosing. In this study, a novel eccentric-pelletisation machine was developed to transform purely fine rifampicin powders into spherical agglomerates, significantly improving their flowability, dispersibility, and handling properties. Key manufacturing parameters − including relative humidity (60–70%), eccentric speed (240 rpm), eccentric time (20 min), and sieve size (400 µm) − were systematically optimized using an L9(34) orthogonal design. The optimized rifampicin agglomerates exhibited favorable properties, including bulk density (∼0.35 g/cm3), flow rate (∼0.59 g/s), roundness (∼0.92), yield (∼89.68%), and fine particle fraction/mass (>55%/5 mg), ensuring efficient high-dose delivery. Furthermore, the optimized agglomerates from three batches demonstrated excellent reproducibility of aerodynamic and physical properties. This study highlights the potential of the eccentric-pellestisation machine as a robust and scalable platform for producing inhalable rifampicin formulations, providing a foundation for industrial production and clinical applications for respiratory infections.
{"title":"Novel eccentric-pelletisation for rifampicin agglomerates: Process optimization and high-dose pulmonary delivery","authors":"Jianhui Liu , Hang Zhou , Jiale Chen , Ying Ma , Shuangxi Shao , Honglei Zhang , Xiang Luo , Kaiqi Shi , Chongjiang Cao , Jesse Zhu , Dechun Huang","doi":"10.1016/j.apt.2026.105178","DOIUrl":"10.1016/j.apt.2026.105178","url":null,"abstract":"<div><div>High-dose inhaled therapy offers a promising approach for respiratory infections, requiring efficient particle engineering. While fine particles from the milling process improved lung deposition, their poor flowability and high cohesion posed significant challenges for handling and dosing. In this study, a novel eccentric-pelletisation machine was developed to transform purely fine rifampicin powders into spherical agglomerates, significantly improving their flowability, dispersibility, and handling properties. Key manufacturing parameters − including relative humidity (60–70%), eccentric speed (240 rpm), eccentric time (20 min), and sieve size (400 µm) − were systematically optimized using an L<sub>9</sub>(3<sup>4</sup>) orthogonal design. The optimized rifampicin agglomerates exhibited favorable properties, including bulk density (∼0.35 g/cm<sup>3</sup>), flow rate (∼0.59 g/s), roundness (∼0.92), yield (∼89.68%), and fine particle fraction/mass (>55%/5 mg), ensuring efficient high-dose delivery. Furthermore, the optimized agglomerates from three batches demonstrated excellent reproducibility of aerodynamic and physical properties. This study highlights the potential of the eccentric-pellestisation machine as a robust and scalable platform for producing inhalable rifampicin formulations, providing a foundation for industrial production and clinical applications for respiratory infections.</div></div>","PeriodicalId":7232,"journal":{"name":"Advanced Powder Technology","volume":"37 2","pages":"Article 105178"},"PeriodicalIF":4.2,"publicationDate":"2026-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146022864","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-02-01Epub Date: 2026-01-13DOI: 10.1016/j.apt.2026.105175
Dandan Han , Tingyi Mo , Yunxia Wang , Chao Tang , Lin Chen , Lijia Xu
An innovative flexible corn ear Discrete Element Method (DEM) model was established to effectively capture hierarchical anatomical properties of the corncob. By embedding kernel apices within the interstitial voids of xylem annulus particles and establishing multi-point adhesive connections, the model facilitates detachable kernel mechanics and corncob fracture dynamics. Experimental quantification yielded circumferential and axial threshing forces of 19.24 N and 28.70 N for four kernels arranged in a 2 × 2 matrix pattern relative to the corncob. These measurements served as benchmark criteria for systematic bonding parameter calibration. Sequential application of optimization tests identified the optimal bonding parameter set governing kernel–corncob interactions. Model validation demonstrated simulated circumferential and axial threshing forces of 19.37 N and 28.83 N, yielding relative errors of 0.68 % and 0.42 %. Implementation of the calibrated ear DEM model for longitudinal axial flow threshing apparatus simulation successfully reproduced dynamic bond failure mechanisms between kernels and corncob, axial kernel distribution patterns within the cylinder, and the inverse correlation between unthreshed rate and cylinder rotational velocity. The developed flexible ear DEM model substantially advances simulation authenticity and accuracy for threshing processes, furnishing a robust computational platform and theoretical basis for investigating low-loss, high-efficiency threshing separation mechanisms.
{"title":"Measurement and calibration of bonding parameters for a multi-scale DEM model of corn ears: experiment and simulation alignment","authors":"Dandan Han , Tingyi Mo , Yunxia Wang , Chao Tang , Lin Chen , Lijia Xu","doi":"10.1016/j.apt.2026.105175","DOIUrl":"10.1016/j.apt.2026.105175","url":null,"abstract":"<div><div>An innovative flexible corn ear Discrete Element Method (DEM) model was established to effectively capture hierarchical anatomical properties of the corncob. By embedding kernel apices within the interstitial voids of xylem annulus particles and establishing multi-point adhesive connections, the model facilitates detachable kernel mechanics and corncob fracture dynamics. Experimental quantification yielded circumferential and axial threshing forces of 19.24 N and 28.70 N for four kernels arranged in a 2 × 2 matrix pattern relative to the corncob. These measurements served as benchmark criteria for systematic bonding parameter calibration. Sequential application of optimization tests identified the optimal bonding parameter set governing kernel–corncob interactions. Model validation demonstrated simulated circumferential and axial threshing forces of 19.37 N and 28.83 N, yielding relative errors of 0.68 % and 0.42 %. Implementation of the calibrated ear DEM model for longitudinal axial flow threshing apparatus simulation successfully reproduced dynamic bond failure mechanisms between kernels and corncob, axial kernel distribution patterns within the cylinder, and the inverse correlation between unthreshed rate and cylinder rotational velocity. The developed flexible ear DEM model substantially advances simulation authenticity and accuracy for threshing processes, furnishing a robust computational platform and theoretical basis for investigating low-loss, high-efficiency threshing separation mechanisms.</div></div>","PeriodicalId":7232,"journal":{"name":"Advanced Powder Technology","volume":"37 2","pages":"Article 105175"},"PeriodicalIF":4.2,"publicationDate":"2026-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145973677","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This study introduces a sustainable and green approach for synthesizing gold quantum dots (Au QDs) using an ultrasound–assisted method with Typha latifolia leaf extract serving as both the reducing and stabilizing agent. Optimization via Box–Behnken design yielded monodisperse nanoparticles with high crystallinity and a predominantly spherical morphology, exhibiting an average diameter of 6.8 ± 4.7 nm. Spectroscopic and microscopic analyses (XRD, UV–Vis, DLS, FTIR, TEM) confirmed successful formation and surface functionalization of the Au QDs. Antibacterial assessments revealed that the Au QDs achieved complete inhibition of Bacillus subtilis and Escherichia coli at MIC values of 0.20 and 0.40 mg/mL, representing a fold improvement over the crude extract. Integration with a microfluidic platform accelerated bactericidal action, enabling rapid detection of potassium ion leakage (1.57 ± 0.09 ppm for B. subtilis, 1.34 ± 0.06 ppm for E. coli) within 30 min—approximately 50 % faster than conventional assays. Antioxidant performance improved markedly, with DPPH, ABTS, and NO scavenging activities increasing by 28–46 % relative to the extract. Biosafety evaluations using Allium cepa, Artemia urmiana, and MTT assays indicated negligible cytotoxicity and genotoxicity across tested concentrations. Collectively, these results demonstrate that T. latifolia–derived Au QDs possess strong antimicrobial and antioxidant activities, rapid microfluidic–enabled responsiveness, and excellent biosafety, establishing them as promising candidates for translational biomedical and environmental applications.
{"title":"Eco-friendly Typha latifolia gold quantum dots with microfluidic-boosted antimicrobial and antioxidant performance","authors":"Kimia Torabi , Fateme Aghamir , Zinab Moradi Alvand , Ghasem Eghlima","doi":"10.1016/j.apt.2025.105161","DOIUrl":"10.1016/j.apt.2025.105161","url":null,"abstract":"<div><div>This study introduces a sustainable and green approach for synthesizing gold quantum dots (Au QDs) using an ultrasound–assisted method with <em>Typha latifolia</em> leaf extract serving as both the reducing and stabilizing agent. Optimization via Box–Behnken design yielded monodisperse nanoparticles with high crystallinity and a predominantly spherical morphology, exhibiting an average diameter of 6.8 ± 4.7 nm. Spectroscopic and microscopic analyses (XRD, UV–Vis, DLS, FTIR, TEM) confirmed successful formation and surface functionalization of the Au QDs. Antibacterial assessments revealed that the Au QDs achieved complete inhibition of <em>Bacillus subtilis</em> and <em>Escherichia coli</em> at MIC values of 0.20 and 0.40 mg/mL, representing a fold improvement over the crude extract. Integration with a microfluidic platform accelerated bactericidal action, enabling rapid detection of potassium ion leakage (1.57 ± 0.09 ppm for <em>B. subtilis</em>, 1.34 ± 0.06 ppm for <em>E. coli</em>) within 30 min—approximately 50 % faster than conventional assays. Antioxidant performance improved markedly, with DPPH, ABTS, and NO scavenging activities increasing by 28–46 % relative to the extract. Biosafety evaluations using <em>Allium cepa</em>, <em>Artemia urmiana</em>, and MTT assays indicated negligible cytotoxicity and genotoxicity across tested concentrations. Collectively, these results demonstrate that <em>T. latifolia</em>–derived Au QDs possess strong antimicrobial and antioxidant activities, rapid microfluidic–enabled responsiveness, and excellent biosafety, establishing them as promising candidates for translational biomedical and environmental applications.</div></div>","PeriodicalId":7232,"journal":{"name":"Advanced Powder Technology","volume":"37 2","pages":"Article 105161"},"PeriodicalIF":4.2,"publicationDate":"2026-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146022866","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-02-01Epub Date: 2026-01-28DOI: 10.1016/j.apt.2026.105186
Deepak Sharma , Sanjeev Kumar , Varun Sharma
Microwave sintering, a form of powder metallurgy, and direct metal laser sintering, an additive manufacturing technique, have enhanced the efficiency and sustainability of processing CoCrMoW alloy powder biomaterials used in dental applications. This work examines the microstructural, mechanical, corrosion, and sustainability performance of CoCrMoW dental implants fabricated through two distinct routes. Dental implants fabricated with the direct rapid tooling route exhibited a fully melted, dense microstructure with smooth surfaces and low porosity (3.02%), which enhanced densification, reduced oxidation, and increased crystallinity. On the other hand, dental implants fabricated through the indirect rapid tooling route showed rougher surfaces and higher porosity (38.19%), as well as higher hardness due to the formation of an amorphous phase and oxide dispersion strengthening. Additionally, they exhibited improved corrosion resistance due to the formation of an effective protective oxide film. The direct rapid tooling route demonstrated a significantly lower potential for global warming (0.34 kg CO2 eq) and fewer repercussions on ecosystems, human health, and resource depletion compared to indirect rapid tooling (19.53 kg CO2 eq). This study has demonstrated that the direct rapid tooling approach offers a superior, more efficient, and environmentally responsible route for fabricating CoCrMoW alloy dental implants.
微波烧结是粉末冶金的一种形式,直接金属激光烧结是一种增材制造技术,提高了加工牙科用CoCrMoW合金粉末生物材料的效率和可持续性。本研究考察了通过两种不同途径制备的CoCrMoW牙种植体的显微结构、机械、腐蚀和可持续性性能。采用直接快速加工工艺制备的牙种植体具有完全熔化、致密的微观结构,表面光滑,孔隙率低(3.02%),增强了致密化,减少了氧化,提高了结晶度。另一方面,通过间接快速加工方法制备的种植体表面更粗糙,孔隙率更高(38.19%),由于非晶相的形成和氧化物弥散强化,硬度更高。此外,由于形成有效的氧化保护膜,它们表现出更好的耐腐蚀性。与间接快速加工(19.53 kg CO2当量)相比,直接快速加工路线对全球变暖的潜在影响显著降低(0.34 kg CO2当量),对生态系统、人类健康和资源枯竭的影响也更小。该研究表明,直接快速加工方法为制造CoCrMoW合金牙科种植体提供了一种更优越、更高效、更环保的途径。
{"title":"Effect of manufacturing route on powder biomaterial Co–Cr–Mo–W dental implants: microstructural and environmental assessment","authors":"Deepak Sharma , Sanjeev Kumar , Varun Sharma","doi":"10.1016/j.apt.2026.105186","DOIUrl":"10.1016/j.apt.2026.105186","url":null,"abstract":"<div><div>Microwave sintering, a form of powder metallurgy, and direct metal laser sintering, an additive manufacturing technique, have enhanced the efficiency and sustainability of processing CoCrMoW alloy powder biomaterials used in dental applications. This work examines the microstructural, mechanical, corrosion, and sustainability performance of CoCrMoW dental implants fabricated through two distinct routes. Dental implants fabricated with the direct rapid tooling route exhibited a fully melted, dense microstructure with smooth surfaces and low porosity (3.02%), which enhanced densification, reduced oxidation, and increased crystallinity. On the other hand, dental implants fabricated through the indirect rapid tooling route showed rougher surfaces and higher porosity (38.19%), as well as higher hardness due to the formation of an amorphous phase and oxide dispersion strengthening. Additionally, they exhibited improved corrosion resistance due to the formation of an effective protective oxide film. The direct rapid tooling route demonstrated a significantly lower potential for global warming (0.34 kg CO<sub>2</sub> eq) and fewer repercussions on ecosystems, human health, and resource depletion compared to indirect rapid tooling (19.53 kg CO<sub>2</sub> eq). This study has demonstrated that the direct rapid tooling approach offers a superior, more efficient, and environmentally responsible route for fabricating CoCrMoW alloy dental implants.</div></div>","PeriodicalId":7232,"journal":{"name":"Advanced Powder Technology","volume":"37 2","pages":"Article 105186"},"PeriodicalIF":4.2,"publicationDate":"2026-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146074245","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Low-temperature drying is a critical step for ensuring the product quality and long-term stability of pharmaceutical solids such as granules and tablets. Vacuum rotary kilns have a wide range of industrial applications and are potentially applicable to the low-temperature drying of pharmaceutical solids. In this study, a vacuum rotary kiln was modified by the utilization of a hot-water circulation unit to improve the heat transfer efficiency and addition of internal structural components to the rotating cylinder to improve the powder flow characteristics. Experiments demonstrated that these components promoted the ideal cascading motion, which increased contact between the granules and heated cylinder wall and improved mixing uniformity throughout the powder bed. Numerical simulations were conducted to visualize particle trajectories and contact areas and quantify mixing indices. Among the internal structural components tested, flights with an axial gradient and high contact frequency with the powder bed as well as metal liners with high porosity enhanced the drying efficiency by reducing the drying time and minimizing localized overheating. These results demonstrate the potential applicability of vacuum rotary kilns to the low-temperature drying process of pharmaceutical solids by optimizing their internal geometry.
{"title":"Internal geometry optimization of a vacuum rotary kiln for enhanced low-temperature drying of pharmaceutical solids","authors":"Yuka Fukushima , Toshiki Nakamura , Fumihiko Kato , Shizuki Ohshima , Motoharu Suzuki , Kohei Tahara","doi":"10.1016/j.apt.2025.105162","DOIUrl":"10.1016/j.apt.2025.105162","url":null,"abstract":"<div><div>Low-temperature drying is a critical step for ensuring the product quality and long-term stability of pharmaceutical solids such as granules and tablets. Vacuum rotary kilns have a wide range of industrial applications and are potentially applicable to the low-temperature drying of pharmaceutical solids. In this study, a vacuum rotary kiln was modified by the utilization of a hot-water circulation unit to improve the heat transfer efficiency and addition of internal structural components to the rotating cylinder to improve the powder flow characteristics. Experiments demonstrated that these components promoted the ideal cascading motion, which increased contact between the granules and heated cylinder wall and improved mixing uniformity throughout the powder bed. Numerical simulations were conducted to visualize particle trajectories and contact areas and quantify mixing indices. Among the internal structural components tested, flights with an axial gradient and high contact frequency with the powder bed as well as metal liners with high porosity enhanced the drying efficiency by reducing the drying time and minimizing localized overheating. These results demonstrate the potential applicability of vacuum rotary kilns to the low-temperature drying process of pharmaceutical solids by optimizing their internal geometry.</div></div>","PeriodicalId":7232,"journal":{"name":"Advanced Powder Technology","volume":"37 2","pages":"Article 105162"},"PeriodicalIF":4.2,"publicationDate":"2026-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145922470","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-02-01Epub Date: 2026-02-02DOI: 10.1016/j.apt.2026.105179
Carmine Sabia , Lisa M. Radeke , Giovanni Frigerio , Luca Martinoli , Mathias Ulbricht , Heyko J. Schultz , Maurizio C. Barbato
On-site measurement of fluid velocity fields inside spiral jet mills is a very challenging task and an experimental validation of the CFD single-phase simulations has never been proposed and performed in literature. In this work, a comprehensive comparison between numerical and experimental velocity contours taken by PIV on a spiral jet mill with full optical accessibility is presented to assess the accuracy of the CFD predictions. The velocity is sampled on three planes at different micronization chamber heights and seven angular positions for two relevant operating conditions. A grid sensitivity study is conducted to determine optimal parameters minimizing the difference between numerical and experimental results. The validation revealed that both the qualitative comparison based on the flow contours and the quantitative analysis of the velocity magnitude profiles show very good agreement between CFD and PIV results, especially in the bulk, while minor deviations occur in the external toroidal part of the mill.
{"title":"PIV validation of the CFD simulation of single-phase velocity field in spiral jet mills","authors":"Carmine Sabia , Lisa M. Radeke , Giovanni Frigerio , Luca Martinoli , Mathias Ulbricht , Heyko J. Schultz , Maurizio C. Barbato","doi":"10.1016/j.apt.2026.105179","DOIUrl":"10.1016/j.apt.2026.105179","url":null,"abstract":"<div><div>On-site measurement of fluid velocity fields inside spiral jet mills is a very challenging task and an experimental validation of the CFD single-phase simulations has never been proposed and performed in literature. In this work, a comprehensive comparison between numerical and experimental velocity contours taken by PIV on a spiral jet mill with full optical accessibility is presented to assess the accuracy of the CFD predictions. The velocity is sampled on three planes at different micronization chamber heights and seven angular positions for two relevant operating conditions. A grid sensitivity study is conducted to determine optimal parameters minimizing the difference between numerical and experimental results. The validation revealed that both the qualitative comparison based on the flow contours and the quantitative analysis of the velocity magnitude profiles show very good agreement between CFD and PIV results, especially in the bulk, while minor deviations occur in the external toroidal part of the mill.</div></div>","PeriodicalId":7232,"journal":{"name":"Advanced Powder Technology","volume":"37 2","pages":"Article 105179"},"PeriodicalIF":4.2,"publicationDate":"2026-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146184944","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-02-01Epub Date: 2026-01-06DOI: 10.1016/j.apt.2025.105163
Zhenjiang Zhao , Guoliang Wang , Weidong Liang , Weiwei Zhang , Ling Bai , Ling Zhou
Solid-liquid two-phase pumps often handle particles of different sizes, but their distinct motion characteristics limit the reliability of pump operation. In this study, Computational Fluid Dynamics–Discrete Element Method (CFD − DEM) was employed to establish a polydisperse particle system model containing 0.5 mm fine particles and 2.0 mm coarse particles. The particle flow characteristics, dynamic behavior, and wear mechanisms inside the pump were systematically investigated under five different mixing ratios. The reliability of the numerical simulation was verified through high-speed photography experiments and elbow erosion experiments. Particle trajectory analysis reveals distinct dynamic behaviors: coarse particles follow complex paths with long residence times, while fine particles demonstrate strong fluid-following ability but tend to recirculate near the volute tongue. Collision frequency and energy dissipation analysis indicate that coarse particles dominate the dissipation process, with the shear work on the volute surface exceeding that of other components by about one order of magnitude. The wear severity of the components ranks as volute > blades > hub > shroud, and the wear regions show clear spatial migration as the proportion of coarse particles increases. When the coarse particle fraction increases to 2:1, the buffering effect of the particle layer slows the wear rate. The particle size effects and wear mechanisms revealed in this study provide important insights for advancing powder transport technology.
{"title":"CFD-DEM investigation of binary particle flow and wear characteristics in a centrifugal pump","authors":"Zhenjiang Zhao , Guoliang Wang , Weidong Liang , Weiwei Zhang , Ling Bai , Ling Zhou","doi":"10.1016/j.apt.2025.105163","DOIUrl":"10.1016/j.apt.2025.105163","url":null,"abstract":"<div><div>Solid-liquid two-phase pumps often handle particles of different sizes, but their distinct motion characteristics limit the reliability of pump operation. In this study, Computational Fluid Dynamics–Discrete Element Method (CFD − DEM) was employed to establish a polydisperse particle system model containing 0.5 mm fine particles and 2.0 mm coarse particles. The particle flow characteristics, dynamic behavior, and wear mechanisms inside the pump were systematically investigated under five different mixing ratios. The reliability of the numerical simulation was verified through high-speed photography experiments and elbow erosion experiments. Particle trajectory analysis reveals distinct dynamic behaviors: coarse particles follow complex paths with long residence times, while fine particles demonstrate strong fluid-following ability but tend to recirculate near the volute tongue. Collision frequency and energy dissipation analysis indicate that coarse particles dominate the dissipation process, with the shear work on the volute surface exceeding that of other components by about one order of magnitude. The wear severity of the components ranks as volute > blades > hub > shroud, and the wear regions show clear spatial migration as the proportion of coarse particles increases. When the coarse particle fraction increases to 2:1, the buffering effect of the particle layer slows the wear rate. The particle size effects and wear mechanisms revealed in this study provide important insights for advancing powder transport technology.</div></div>","PeriodicalId":7232,"journal":{"name":"Advanced Powder Technology","volume":"37 2","pages":"Article 105163"},"PeriodicalIF":4.2,"publicationDate":"2026-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145922472","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-02-01Epub Date: 2025-12-30DOI: 10.1016/j.apt.2025.105160
Fang Chen , Xupeng Zhu , Xuliang Fan , Haibin Liu , Wanting Pan , Xunfu Zhou , Liang Zhan , Xiaosong Zhou , Ya-Hao Wang
Photo-assisted rechargeable battery has emerged as a promising energy storage system owing to its enhanced electrochemical performance under illumination. A key challenge in advancing this system is the development of active electrode material that combine strong photoactivity and highly reversible capacity. Herein, the hierarchical CuS nanoflower (H-CuS-NF) with reversible copper-ion storage and photo-responsive properties is demonstrated as a promising photo-cathode material for aqueous copper ion battery. Compared to the dark condition as well as CuS nanosheet (CuS-NS), the H-CuS-NF cathode delivers a higher discharge capacity of 662.0 mAh/g at 600 mA/g and a superior rate retention of 87.6 % when the current density increases from 600 to 1800 mA/g under illuminated condition. The enhanced performance is attributed to a more robust photo-assisted charge–discharge process, as confirmed by electronic structure analysis and theoretical simulations, which effectively facilitates the CuS-Cu2S conversion. Furthermore, the photo-assisted H-CuS-NF//Zn hybrid battery exhibits an expanded operating voltage of 1.15 V, exceptional discharge capacity of 694.6 mAh/g, and photo-charging capability of 104.2 mAh/g (after lighting 4 h), showing its significant potential for commercial applications. This work proves the morphology-mediated strategy for fabricating advanced CuS photoelectrode for high-performance photo-assisted rechargeable battery.
光辅助可充电电池因其在光照下电化学性能的提高而成为一种很有前途的储能系统。推进该系统的一个关键挑战是开发结合强光活性和高可逆容量的活性电极材料。本文中,层叠cu纳米花(h - cu - nf)具有可逆的铜离子存储和光响应特性,是一种很有前途的水铜离子电池光阴极材料。在光照条件下,当电流密度从600 mA/g增加到1800 mA/g时,h - cu - nf阴极的放电容量达到662.0 mAh/g,保持率达到87.6%。电子结构分析和理论模拟证实,光辅助充放电过程更加稳健,有效地促进了cu - cu2s的转换。此外,光辅助h - cu - nf //Zn混合电池的扩展工作电压为1.15 V,放电容量为694.6 mAh/g,光充电容量为104.2 mAh/g(照明4 h后),显示出巨大的商业应用潜力。本研究为高性能光辅助可充电电池用先进cu光电极的制备提供了理论依据。
{"title":"Hierarchical CuS Nanoflowers enable efficient photo-assisted Cu2+ reversible storage for advanced aqueous copper ion batteries","authors":"Fang Chen , Xupeng Zhu , Xuliang Fan , Haibin Liu , Wanting Pan , Xunfu Zhou , Liang Zhan , Xiaosong Zhou , Ya-Hao Wang","doi":"10.1016/j.apt.2025.105160","DOIUrl":"10.1016/j.apt.2025.105160","url":null,"abstract":"<div><div>Photo-assisted rechargeable battery has emerged as a promising energy storage system owing to its enhanced electrochemical performance under illumination. A key challenge in advancing this system is the development of active electrode material that combine strong photoactivity and highly reversible capacity. Herein, the hierarchical CuS nanoflower (H-CuS-NF) with reversible copper-ion storage and photo-responsive properties is demonstrated as a promising photo-cathode material for aqueous copper ion battery. Compared to the dark condition as well as CuS nanosheet (CuS-NS), the H-CuS-NF cathode delivers a higher discharge capacity of 662.0 mAh/g at 600 mA/g and a superior rate retention of 87.6 % when the current density increases from 600 to 1800 mA/g under illuminated condition. The enhanced performance is attributed to a more robust photo-assisted charge–discharge process, as confirmed by electronic structure analysis and theoretical simulations, which effectively facilitates the CuS-Cu<sub>2</sub>S conversion. Furthermore, the photo-assisted H-CuS-NF//Zn hybrid battery exhibits an expanded operating voltage of 1.15 V, exceptional discharge capacity of 694.6 mAh/g, and photo-charging capability of 104.2 mAh/g (after lighting 4 h), showing its significant potential for commercial applications. This work proves the morphology-mediated strategy for fabricating advanced CuS photoelectrode for high-performance photo-assisted rechargeable battery.</div></div>","PeriodicalId":7232,"journal":{"name":"Advanced Powder Technology","volume":"37 2","pages":"Article 105160"},"PeriodicalIF":4.2,"publicationDate":"2026-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145922473","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}