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Study and Investigation of Microbial Influenced Corrosion Effect for Performance Analysis of Vortex Tube on Stainless Steel with and without Coating 微生物腐蚀对不锈钢涡流管性能分析的影响研究
Pub Date : 2023-07-25 DOI: 10.4028/p-z0BqST
Ganta Suresh Ph.D Scholar, A. P. Kumar, Eriki Ananda Kumar Professor
Alloy material testing for stable the properties of Vortex tube and corrosion resistance, this research for specially for fabrication of Vortex tube and also in future may supplier will ask the properties and testing evidence we are going to provide week wise testing schedule. Microbial Influenced Corrosion (MIC) is a type of corrosion that happened on a metal's surface under the seawater. MIC occurs due to the colonization of microorganism on the surface, these microorganisms may be fungus, bacteria or algae. In this paper the E. Coli bacteria are used to investigate the MIC on metal sample of vortex chamber. A metal sample of vortex tube which is stainless steel is coated with different coating such as alocit, rubber, epoxy, and graphene. The samples for vortex tube with different coating are tested to find out the best one which can resist MIC better than the others. There are different tests carried out; wet and dry test, atmospheric test. To find the corrosion progress the weight loss and corrosion rate is found in the sample material to apply vortex tube. The hardness of the coating is done to find the best one. The optical microscope is used to understand the corrosion progress in the metal surfaces and for the hardness test. The result analyzed shows that graphene is the best coating because of its excellent properties in resisting and preventing MIC corrosion of vortex tube is a non-conventional cooling device, having no moving parts which will produce cold air and hot air from the source of compressed air without effecting the environment when a high-pressure air is tangentially injected into the vortex chamber, a strong vortex flow will be created which will be split into two air streams. Beyond that, the improvement in energy separation is minor, and Vortex Tube performance begins to deteriorate as shock waves form outside the nozzle. Without any moving parts or chemical reactions, a vortex tube (VT) can generate hot and cold streams from a single pressurised room temperature fluid.
合金材料的稳定性能和耐腐蚀性测试,这项研究是专门为涡流管的制造和未来可能的供应商将询问性能和测试证据,我们将提供每周的测试计划。微生物腐蚀(MIC)是发生在海水下金属表面的一种腐蚀。MIC是由于微生物在表面定植而发生的,这些微生物可能是真菌、细菌或藻类。本文利用大肠杆菌对涡流室金属样品的MIC进行了研究。以不锈钢涡旋管为金属样品,涂上不同的涂层,如alocit、橡胶、环氧树脂和石墨烯。对不同涂层的涡流管样品进行了测试,找出了抗MIC性能最好的涂层。进行了不同的测试;干湿试验,大气试验。为了了解腐蚀过程,研究了涡流管对样品材料的腐蚀失重和腐蚀速率的影响。对涂层的硬度进行测定,以找出最佳的硬度。光学显微镜用于了解金属表面的腐蚀过程和硬度测试。结果分析表明,石墨烯具有优异的抗MIC腐蚀性能,是最佳的涂层。涡流管是一种非传统的冷却装置,没有运动部件,在不影响环境的情况下从压缩空气源产生冷空气和热空气,当高压空气切向涡流室时,将产生强烈的涡流,并将其分裂成两股气流。除此之外,能量分离的改善很小,当激波在喷嘴外形成时,涡流管的性能开始恶化。在没有任何移动部件或化学反应的情况下,涡流管(VT)可以从单一的室温加压流体中产生冷热流。
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引用次数: 0
Modeling Temperature of Contact Generated in Coatings of Pure Alumina Ceramic onto Low Carbon Steel Type 1.0060 Obtained by the Thermal Spraying Process 采用热喷涂工艺对低碳钢1.0060纯氧化铝陶瓷涂层接触温度进行建模
Pub Date : 2023-07-25 DOI: 10.4028/p-sNm0Zd
R. Younes, Y. Mouadji, H. Touati, M. A. Bradai
In previous research problem statement occur in hardness to reach the thermal flux between surfaces during movement. The aim of the present investigation has been conducted to study the thermal behavior of ceramic Al2O3 (AL-99) coated on a low carbon steel type 1.0060 by using a thermal flame spray technique. The key methods used is microstructural characterization and comparing between experimental data record and numerical program.SEM showed that the Al2O3 coatings have a dense microstructure, lamellar morphology and complex of several phases. The XRD analysis of the coating after the spray showed a majority phase of α -Al2O3 rhombohedral structure and secondary phase of γ-Al2O3 orthorhombic structure. The experimental data recorded From wear indicate two step, first one corresponds to the phase of accommodation between surfaces (samples/ disc), the contact temperature gradually increases to a value Of 75 °C for both pairs, the second step , we could remark from experimental and numerical simulation, it reach 95°C for experimental test and 85 for numerical model.The important findings in tribological results showed that the temperature at the contact is related to the shear stress that will result from the increase of the heat flux. From these results it can be said that the measured temperature increases with the increase of the charge and converges with the contact time. The gap of temperature between experimental and numerical results is probably due to the parameter of microstructure, where in experimental porosities improve convection in the area, in contrast the numerical materials don't add this phenomena.
在以往的研究中,问题的陈述出现在运动过程中达到表面间热通量的硬度上。采用热火焰喷涂技术研究了在1.0060型低碳钢表面涂覆Al2O3 (AL-99)陶瓷的热行为。采用的关键方法是微观结构表征和实验数据记录与数值程序的比较。SEM结果表明,Al2O3涂层具有致密的微观组织、层状结构和多相复合结构。喷涂后涂层的XRD分析表明,涂层主体相为α -Al2O3菱形体结构,次相为γ-Al2O3正交体结构。实验记录的磨损数据分为两个阶段,第一个阶段对应于表面(样品/盘)之间的容纳阶段,两对接触温度逐渐升高到75℃,第二阶段,我们可以从实验和数值模拟中看到,实验测试达到95℃,数值模型达到85℃。摩擦学结果的重要发现表明,接触处的温度与热流增加所产生的剪切应力有关。从这些结果可以看出,测量温度随电荷的增加而升高,随接触时间的增加而收敛。实验结果与数值结果的温度差距可能与微观结构参数有关,其中实验孔隙度改善了区域内的对流,而数值材料没有增加这一现象。
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引用次数: 0
Optimization of Process Parameters for End Milling Operation on EN-31 Using Taguchi-Grey Relation 基于田口灰关系的EN-31立铣削工艺参数优化
Pub Date : 2023-07-25 DOI: 10.4028/p-Qt3NPv
Gunda Pranavkumar, Yerram Sruthikkumar, Kunchala Ramakrishna, K. R. Naik, R. Karthikeyan, A. Punitha
A material with exceptional levels of abrasion resistance, compressive strength, and hardness is known as bearing steel, also known as EN-31 high-grade carbon alloy steel. It has several uses, including the bulk manufacturing of roller bearings, taps, gauges, ejector pins, swaging dies, etc. The lowest surface roughness (Ra) and highest material removal rate (MRR) are sought for this alloy steel in order for it to be used successfully in a range of applications. In the experiment, a L9 Taguchi orthogonal array design was used to CNC end mill EN-31 steel using a bullnose end mill carbide tool with inserts. This study presents a way for enhancing process factors such as cutting speed, depth of cut, feed rate, and tool corner radius that result in desirable output responses. Taguchi and Taguchi-Grey analyses are used to show the best input values that reduce surface roughness and increase MRR. The lowest level of surface roughness could be attained using the operating parameters of 3000 rpm cutting speed, 500 mm/min feed rate, 0.25 mm depth of cut, and 1.00 mm tool corner radius, while the highest level of material removal rate could be attained using 3000 rpm cutting speed, 2500 mm/min feed rate, 0.25 mm depth of cut, and 1.00 mm tool corner radius.
一种具有优异耐磨性、抗压强度和硬度的材料被称为轴承钢,也被称为EN-31高级碳合金钢。它有多种用途,包括批量制造滚子轴承,丝锥,量具,顶销,冲压模具等。这种合金钢的表面粗糙度(Ra)最低,材料去除率(MRR)最高,以使其在一系列应用中成功使用。在实验中,采用L9田口正交设计,采用带刀片的硬质合金头刀对EN-31钢进行数控立铣削。本研究提出了一种提高工艺因素的方法,如切削速度、切削深度、进给速度和刀具角半径,从而产生理想的输出响应。Taguchi和Taguchi- grey分析用于显示降低表面粗糙度和增加MRR的最佳输入值。当切削速度为3000 rpm、进给速度为500 mm/min、切削深度为0.25 mm、刀口半径为1.00 mm时,表面粗糙度最低;而切削速度为3000 rpm、进给速度为2500 mm/min、切削深度为0.25 mm、刀口半径为1.00 mm时,材料去除率最高。
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引用次数: 0
Ductile Behaviour of Fiber Reinforced Self Compacting Concrete Beam with Alternative Detailing 纤维增强自密实混凝土梁的延性研究
Pub Date : 2023-07-25 DOI: 10.4028/p-rEX33Z
Priyanka Kaliraj, Shahul Hameed Masthan Ali, Dhanalakshmi Ayyanar, Kumar Rajendrakani, Velci Shridevi Paulraj
Self-compacting concrete is one of the major advancements in construction. The purpose of this investigation is to evaluate how self-compacting concrete with steel fibres and the appropriate superplasticizer for M30 grade is presented. Effects of combining quartz flour 0 %,5 %,10 %, 15 %, 20 % and steel fibre 0 %,0.25 %,0.50 %,0.75 %, 1 % in varying amounts adding with cement. An experimental study was conducted on the fresh and hardened states of concrete. The optimal combination of quartz flour and steel fibre reinforced concrete was discovered while comparing the mixes to conventional concrete. Quartz flour with ultra-fine particles can fill holes and improve permeability resistance as well as bonding. As a result, utilizing this combination of quartz flour in self-compacting beams, studies explored the strength and ductile properties of normal and ductile details in beams, as well as comparing them to standard self-compacting concrete. Because self-compacting concrete is brittle by nature, adding fibres increases its tensile strength and ductility. Mineral admixtures improve the flow qualities.
自密实混凝土是建筑领域的重大进步之一。本研究的目的是评价钢纤维自密实混凝土和合适的M30级高效减水剂是如何呈现的。石英粉0%、5%、10%、15%、20%和钢纤维0%、0.25%、0.50%、0.75%、1%不同掺量与水泥混合后的效果。对混凝土的新龄期和硬化期进行了试验研究。通过与普通混凝土的对比,找到了石英粉与钢纤维混凝土的最佳配合比。超细颗粒石英粉可以填充孔洞,提高透气性和粘结性。因此,在自密实梁中使用这种石英粉的组合,研究探索了梁中正常和延性细节的强度和延性,并将其与标准自密实混凝土进行了比较。由于自密实混凝土本质上是脆的,添加纤维可以提高其抗拉强度和延展性。矿物外加剂改善了流动质量。
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引用次数: 0
Engineering Materials Research 工程材料研究
Pub Date : 2023-07-25 DOI: 10.4028/b-wgqtu7
Tata Nancharaiah, K. Suriyan
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引用次数: 0
Experimental Study on Effect of Process Characteristics during Electronic Discharge Machining of Titanium Alloy Using Multi Hole Tool Electrode 多孔工具电极对钛合金电火花加工工艺特性影响的实验研究
Pub Date : 2023-07-25 DOI: 10.4028/p-4j2Wg6
T. Niranjan, B. Singaravel, S. Raju, Jakkana Aditya Ram, K. S. K. Reddy
Due to outstanding material qualities such as higher strength to weight ratio, resistance to corrosion and resistance to fatigue, titanium alloys (Ti-6Al-4V) are widely applied in aerospace industries. Such a challenging to machine and necessary expensive convenctional machinery materials can cut using Electrical Discharge Machining (EDM). This work involves the study of influence of process characteristics on the performance quality of EDM during machining of Ti-6Al-4V. The process characteristics that are considered in this study are Current (9-15amps) or Input power (I.P. of 3-5 kVA), pulse on (60-80 μsec) and pulse off (20-40μsec) times, the pressure of dielectric fluid (6-10 MPa). The effectiveness of the EDM is measured using rate of tool wear (TWR) and rate of material removal (MRR) during machining, taper angle and surface roughness (SR). Dry brass multi hole tool electrode is used along with deionized water as the dielectric medium. Taguchi L18 orthogonal design is used for experimentation. The optimal combination of process characteristics is determined.
钛合金(Ti-6Al-4V)由于具有较高的强度重量比、耐腐蚀和抗疲劳等优异的材料品质,在航空航天工业中得到了广泛的应用。采用电火花加工(EDM)可以对这种具有机械挑战性和必要的昂贵的传统机械材料进行切割。研究了Ti-6Al-4V加工过程中工艺特性对电火花加工性能质量的影响。本研究考虑的工艺特性为电流(9-15安培)或输入功率(ip为3-5 kVA),开脉冲次数(60-80 μsec)和关脉冲次数(20-40μsec),介质流体压力(6-10 MPa)。电火花加工的有效性是通过刀具磨损率(TWR)和加工过程中的材料去除率(MRR)、锥度角和表面粗糙度(SR)来衡量的。干黄铜多孔工具电极与去离子水作为介电介质一起使用。试验采用田口L18正交设计。确定了工艺特性的最佳组合。
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引用次数: 0
The Finite Element Analysis on the Effects of Overlapping Rate in Low-Energy Laser Shock Peening 低能激光冲击强化中重叠率影响的有限元分析
Pub Date : 2023-07-25 DOI: 10.4028/p-N5L2zE
En Wei Qin, Wen Li Li, Feifei Shi, Yun Jie Que, Ying Wang, Zhanhong Wang, G. Shi
Laser shock peening has been widely studied and pioneeringly applied in aerospace industry as a life-extension technology for structured mechanical components. However, in other promising fields such as nuclear power industry, little has been studied concerning such critical issues as long-distance transmission of the laser beam by optical fiber and optimized parameters of typically low pulse energy with micrometer-sized beam spots. In such scenario, the overlapping rate between adjacent small spots plays a critical role in obtaining homogenous residual stress and surface morphology. In this study, a three-dimensional finite element model in AISI 420 martensitic stainless steel has been developed to correlate the residual stress as well as surface morphology with varying overlapping rates. Multiple laser spots are loaded with VDLOAD user subroutine in Abaqus. The residual stress distribution is analyzed with respects of laser shocking and in-depth planes. And the surface morphology is evaluated in terms of depression depth as well as surface roughness. Combined results suggest that the overlapping rate of 61% as an optimized value, which can be used as a basis for future experimental studies and industrial applications.
激光冲击强化作为一种延长结构件寿命的技术,在航空航天工业中得到了广泛的研究和开创性的应用。然而,在其他有发展前景的领域,如核电工业,对激光光束的光纤远距离传输和典型的微米级光束光斑的低脉冲能量优化参数等关键问题的研究很少。在这种情况下,相邻小点之间的重叠率对于获得均匀的残余应力和表面形貌起着至关重要的作用。在这项研究中,建立了AISI 420马氏体不锈钢的三维有限元模型,将残余应力和表面形貌与不同的重叠率联系起来。在Abaqus中使用VDLOAD用户子程序加载多个激光光斑。从激光冲击面和深度面两方面分析了残余应力分布。并根据凹陷深度和表面粗糙度对表面形貌进行评价。综合结果表明,61%的重叠率为优化值,可作为后续实验研究和工业应用的基础。
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引用次数: 0
Optimization of Laser Beam Machining Process Parameters of HSLA Steel Using MOORA 基于MOORA的HSLA钢激光束加工工艺参数优化
Pub Date : 2023-07-25 DOI: 10.4028/p-426xAu
D. Praveen, P. Umamaheswarrao, Avula Suresh, Shaik Musharaf, S. Praveen, Shaik P. Abdulla, T. S. Kumar
The current research paper is focused on investigating the influence of Laser beam machining process parameters on surface roughness and kerf width of HSLA steel. Taguchi’s L18 orthogonal array is adopted to conduct the machining studies. MOORA method is used to evaluate the suitable combination of the LBM process parameters. The combined effect of machining performance measures is analysed using analysis of variance to identify the significance of the result. Consequently, the influence of the parameters on machining responses were explored. The surface morphology of the machined surface of the optimal set of parameters has been studied.
本文主要研究激光束加工工艺参数对高强度钢表面粗糙度和切口宽度的影响。采用田口L18正交阵列进行加工研究。采用MOORA法对LBM工艺参数的合理组合进行了评价。利用方差分析方法对加工性能指标的综合效应进行了分析,以确定结果的显著性。因此,探讨了参数对加工响应的影响。对最优参数组的加工表面形貌进行了研究。
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引用次数: 1
Structural and Dielectric Properties of ‘Mg’ Doped M-Type Strontium Hexa-Ferrites (SrFe12O19) Synthesized via Sol-Gel Method 溶胶-凝胶法制备' Mg '掺杂m型锶六铁氧体(SrFe12O19)的结构和介电性能
Pub Date : 2023-07-25 DOI: 10.4028/p-as98b5
Amina Safdar, Ramiza Ali, Aneela Shahzad, Jaala Mishal
M-type hexagonal ferrites have wide range of applications in magnetic recording media, microwave devices, micro electrochemical systems, high frequency devices, magneto-optical devices and many more. In present research, M-type strontium hexagonal ferrites doped with ‘magnesium’ having chemical composition (SrMgxFe12-xO19) for x= 0.00, 0.05, 00.10, 0.15, 0.20, were synthesized to investigate the influence of rare earth metal doping on the structure and dielectric properties via sol-gel auto combustion technique. Molecular absorption/transmission, structural properties and dielectric response were investigated by Fourier transform infrared (FT-IR) spectroscopy, X-ray diffraction (XRD) and Dielectric measurements of ‘Mg’ doped strontium hexaferrites. X-ray diffraction analysis verified the magneto-plumbite structure. Crystal sizes were found in varying order for different concentrations of ‘Mg’ ranging from 12.357 to 15.375 nm. The FT-IR spectra exhibited higher frequency band (500–515.84 cm-1) indicating tetrahedral site’s vibrations of metallic cations and lower frequency band (385.35–375.16 cm-1) exhibiting octahedral sites due to metallic oxygen bond that confirmed the hexagonal structure. The resonance peaks were observed in dielectric constant, loss, tangent loss, AC conductivity, electric modulus and quality factor versus frequency graphs. The dielectric properties were found to be enhanced gradually by increasing concentration of magnesium. The best Q-factor was found for magnesium concentration (x=0.20). The dielectric parameters specify that these ferrite nanoparticles are good applicants for the higher frequency implementations.
m型六方铁氧体在磁记录介质、微波器件、微电化学系统、高频器件、磁光器件等方面有着广泛的应用。本研究通过溶胶-凝胶自燃烧技术,合成了化学成分(SrMgxFe12-xO19)为x= 0.00, 0.05, 00.10, 0.15, 0.20的掺杂“镁”的m型锶六方铁氧体,研究了掺杂稀土金属对结构和介电性能的影响。采用傅里叶变换红外光谱(FT-IR)、x射线衍射(XRD)和介电测量等方法研究了掺杂“Mg”的锶六铁体的分子吸收/透射、结构性质和介电响应。x射线衍射分析证实了磁铅石结构。在12.357 ~ 15.375 nm范围内,不同浓度Mg的晶体大小顺序不同。高频波段(500 ~ 515.84 cm-1)表明金属阳离子的振动为四面体位,低频波段(385.35 ~ 375.16 cm-1)表明金属氧键的振动为八面体位,证实了六方结构。在介电常数、损耗、切线损耗、交流电导率、电模量和品质因子随频率图中观察到共振峰。随着镁浓度的增加,材料的介电性能逐渐增强。镁浓度的q因子最佳(x=0.20)。电介质参数表明这些铁氧体纳米颗粒是高频实现的良好申请者。
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引用次数: 0
Influence of the Lateral Electrostatic Field on the Statistical Distribution of Charge Carriers in a Cylindrical Nanolayer of β-HgS 横向静电场对β-HgS圆柱形纳米层载流子统计分布的影响
Pub Date : 2023-07-25 DOI: 10.4028/p-cvCm7E
V. Harutyunyan
Analytical expressions are obtained for the wave functions and the energy spectrum of charge carriers in the β-HgS nanolayer of a cylindrical core/shell/shell β-CdS/ β-HgS/ β-CdS nanocomposite in the presence of a strong lateral uniform electrostatic field. It is shown that, under the influence of an external field, the position of the chemical potential of the electron-hole subsystem at absolute zero shifts to the bottom of the conduction band of the sample. The displacement value is determined by the intensity of the external field and increases linearly with increasing field. The concentration, internal energy, and heat capacity of the electronic subsystem of the β-HgS layer in the presence of a field are compared with similar values in the absence of a field. Calculations show that under identical conditions, the presence of an external field leads to an increase in the carrier concentration, which in turn leads to an increase in the internal energy and heat capacity of the system of electrons and holes in the layer.
得到了在强横向均匀静电场作用下圆柱形核/壳/壳β-CdS/ β-HgS/ β-CdS纳米复合材料β-HgS纳米层中载流子的波函数和能谱的解析表达式。结果表明,在外场作用下,电子空穴子系统在绝对零度的化学势位置向样品导带的底部移动。位移值由外场强度决定,并随场强的增大而线性增大。比较了有场存在时β-HgS层电子分系统的浓度、内能和热容与无场存在时的相似值。计算表明,在相同条件下,外场的存在导致载流子浓度的增加,载流子浓度的增加反过来又导致层中电子和空穴系统的内能和热容的增加。
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引用次数: 0
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Advanced Materials Research
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