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Mechanical Characteristics of Structural Thick Plates Depending on Vacuum Time of RH Process RH工艺真空时间对结构厚板力学特性的影响
Pub Date : 2023-07-25 DOI: 10.4028/p-s6gL9t
Ki Hang Shin, Byoung-Chul Choi, K. Nam
The structural thick plates were manufactured by varying the vacuum time at a constant argon gas flow rate and degree of vacuum during the Ruhrstahl Heraeus (RH) refining process. The inclusion and mechanical properties of the structural thick-plate specimens were evaluated according to vacuum time. The nitrogen in the converter had an effect after the RH process, and as the vacuum time of the RH process increased, the nitrogen content also increased. The nitrogen in the continuous casting (CC) decreased more than that in the converter, and as the vacuum time increased, the hydrogen decreased. Al2O3·CaO, MnS and Al2O3·MgO inclusions were observed in the structural thick plate. The average size of the oxides was (6.1 to 33.46) μm, while the average size of the Al-O-based inclusions was (4.26 - 6.3) μm. The mechanical properties, such as tensile strength, yield strength, and elongation, were affected by the vacuum time of the RH process with 10 min being the best. The micro-Vickers hardness showed dispersion regardless of the vacuum time of the RH process, which can be explained by the Weibull probability distribution. From the shape and scale parameters, although the specimen with the vacuum time of the RH process of 10 min showed a large dispersion in the micro-Vickers hardness, the characteristic value of 63.2 % was the best.
在Ruhrstahl Heraeus (RH)精炼过程中,在一定的氩气流速和真空度下,通过改变真空时间来制备结构厚板。根据真空时间对结构厚板试样的夹杂物和力学性能进行了评价。转炉内的氮气在RH工艺后产生影响,随着RH工艺真空时间的增加,氮气含量也随之增加。连铸过程中氮含量的下降幅度大于转炉中,且随着真空时间的增加,氢含量也有所下降。在结构厚板中观察到Al2O3·CaO、MnS和Al2O3·MgO夹杂物。氧化物的平均尺寸为(6.1 ~ 33.46)μm, al基夹杂物的平均尺寸为(4.26 ~ 6.3)μm。拉伸强度、屈服强度、伸长率等力学性能均受真空时间的影响,10 min为最佳。显微维氏硬度随真空时间的延长而分散,这可以用威布尔概率分布来解释。从形状和尺度参数上看,RH工艺真空时间为10 min的试样显微维氏硬度分散性较大,但特征值为63.2%时最佳。
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引用次数: 0
Durability of Raw Earth Blocks Reinforced with Wheat Straw Fibers 麦草纤维增强原土块的耐久性研究
Pub Date : 2023-07-25 DOI: 10.4028/p-b0MEu9
M. Messis, N. Bouhamou, Abdelatif Benaisa
The key drivers of the growing interest in the recovery of local materials, particularly land and waste plants, are low-cost building materials, thermal comfort, decreased energy consumption, and decreased carbon dioxide polluting emissions. This work's primary objective is to test a bio-sourced composite material that takes the form of a block of unfinished soil that has been stabilized with cement and blended with wheat straw. This study is being done with the objective of examining the impact of this fiber at different weight percentages (0, 2, 3%, and 4%) on the mechanical behavior, durability, and thermophysical properties of the produced blocks. The results obtained indicated an increase in thermal conductivity, from 2.75 W/mK for the blocks without wheat straw fiber to 0.398 W/mK for those getting 4% of the wheat straw fiber, signifying an improvement in thermal insulation. While retaining the low performance threshold required by the earth construction standard, this improvement was accompanied by an average decrease in mechanical performance.
对回收当地材料,特别是土地和废弃工厂的兴趣日益增长的关键驱动因素是低成本建筑材料、热舒适、减少能源消耗和减少二氧化碳污染排放。这项工作的主要目的是测试一种生物源复合材料,这种材料采用未完成的土壤块的形式,用水泥稳定并与麦秸混合。这项研究的目的是研究不同重量百分比(0,2,3%和4%)的纤维对生产块体的机械行为、耐久性和热物理性能的影响。结果表明,未添加麦草纤维的砌块导热系数为2.75 W/mK,添加4%麦草纤维的砌块导热系数为0.398 W/mK,保温性能有所提高。在保持土方施工标准所要求的低性能门槛的同时,这种改进伴随着机械性能的平均下降。
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引用次数: 0
Molecular Modelling and Characterization of Metal Incorporated Biochar from Industrial Wastes 工业废物中金属结合生物炭的分子模拟与表征
Pub Date : 2023-07-25 DOI: 10.4028/p-MWP6mr
Ansab N.P, R. Ranjana, R. Anjana, A. Kalam
Globally, manufacturing industries are generating a large volume of solid waste during their processes. These wastes, when spread through soil/water affect public health. This work focuses on the use of solid industrial waste from herbal medicine and TiO2 manufacturing industries to produce iron oxide incorporated biochar, which can be served as adsorbent and low cost catalyst for many reactions. Biochar was produced by the slow pyrolysis of waste collected from herbal manufacturing units using tubular furnace at 550°C at a heating rate of 5°C/min. The iron oxide waste collected from Kerala Minerals and Metals Limited, Kerala, India (KMML), was incorporated into the produced biochar by using planetary ball mill apparatus. Structural and elemental analysis of produced biochar and Fe2O3 incorporated biochar was conducted using XRD, SEM and SEM-EDS, BET surface area analysis, ICP-OES, and CHNS analysis. The H/C ratio of prepared biochar shows it has a rectangular layered structure of 50*50 aromatic cluster size. The changes in bonds and groups before and after metal incorporation were studied using FTIR spectroscopic analysis and temperature stability of prepared samples were analyzed using TGA. The molecular structure of produced biochar and changes in their bond length was studied and optimized employing Avogadro and Chemcraft software. The BET analysis shows the surface area of biochar become increased after the metallic incorporation. The same results were concluded from the molecular modelling data obtained from Chemcraft software. These results proved that the biochar surface area and pore volume can be increased by incorporation of iron oxide from industrial waste.
在全球范围内,制造业在生产过程中产生了大量的固体废物。这些废物通过土壤/水传播时,会影响公共卫生。本研究的重点是利用中草药和TiO2制造行业的固体工业废弃物生产氧化铁生物炭,这种生物炭可以作为吸附剂和低成本的催化剂用于许多反应。利用管式炉,在550℃的温度下,以5℃/min的升温速率对草药生产单位收集的废弃物进行慢速热解制备生物炭。从印度喀拉拉邦的喀拉拉邦矿产和金属有限公司(KMML)收集的氧化铁废物通过行星球磨机设备纳入生产的生物炭中。采用XRD、SEM、SEM- eds、BET比表面积分析、ICP-OES和CHNS分析对制备的生物炭和Fe2O3掺入生物炭进行了结构和元素分析。制备的生物炭具有50*50芳香团簇大小的矩形层状结构。利用红外光谱分析研究了金属掺入前后的键和基团的变化,并用热重分析仪分析了制备样品的温度稳定性。利用Avogadro软件和Chemcraft软件对所得生物炭的分子结构及其键长变化进行了研究和优化。BET分析表明,金属掺入后生物炭的表面积增大。从Chemcraft软件获得的分子模拟数据得出了相同的结果。结果表明,工业废渣中氧化铁的掺入可以提高生物炭的比表面积和孔隙体积。
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引用次数: 0
Mechanical Behaviour of Geopolymer Concrete Using Steel Fibers 钢纤维地聚合物混凝土的力学性能
Pub Date : 2023-07-25 DOI: 10.4028/p-iTP8HE
Dhanalakshmi Ayyanar, Shahul Hameed Masthan Ali, Priyanka Kaliraj, Velci Shridevi Paulraj, Kumar Rajendrakani
This investigation inspects the concurrent influence of steel fibers with different materials such as Fly Ash(FA), Silica Fume(SF) and aggregates on the mechanical behaviour of geopolymer concrete (GPC) mixes. A range of 8 to 16 molar NaOH molarities variation was observed in the experimental work. Sodium hydroxide molar (NaOH) and sodium silicate solution (NaOH) were utilised as alkaline activators in proportions of 1, 1.5, and 2 (Na2SiO3/NaOH). Steel crimped fibers having aspect ratio of 60 were added in the geopolymer concrete. Geopolymer concrete properties considering type of fly ash, the quantity of fly ash, silica fume, the content of fine aggregate and coarse aggregate, effect of sodium hydroxide concentration, content of sodium silicate solution and inclusion of 0.2% of steel fibers in the geopolymer concrete are analyzed.
本研究考察了钢纤维与不同材料(如粉煤灰(FA)、硅粉(SF)和骨料)对地聚合物混凝土(GPC)混合料的力学行为的同时影响。在实验中观察到氢氧化钠的摩尔浓度变化范围为8 ~ 16摩尔。以氢氧化钠摩尔(NaOH)和硅酸钠溶液(NaOH)为碱性活化剂,比例分别为1、1.5和2 (Na2SiO3/NaOH)。在地聚合物混凝土中加入长径比为60的钢卷曲纤维。分析了考虑粉煤灰种类、粉煤灰掺量、硅灰掺量、细骨料和粗骨料掺量、氢氧化钠浓度、水玻璃溶液掺量和0.2%钢纤维掺入量等因素对地聚合物混凝土性能的影响。
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引用次数: 0
Fabrication of Microcolumn Arrays Using Through-Mask Electrochemical Micromachining on the 42CrMo Alloy Steel 42CrMo合金钢透掩膜电化学微加工制备微柱阵列
Pub Date : 2023-07-25 DOI: 10.4028/p-t6Szel
Jia Nong Zhou, Zhi Qi Liu, Dongliang Chen, N. Lin, Huanjie Wang
Studies have shown that surface texture can improve lubrication state and reduce friction and wear. The cold pressing process of micro-units can prepare surface textures at low cost, in large quantities, and with high efficiency, but the micro-pillar array mold required for the cold pressing process is difficult to prepare. In this study, the influence of mask electrochemical processing parameters on the height and height uniformity of the micropillar array was studied by orthogonal experiment on the 42CrMo alloy steel. Four main factors are designed in the orthogonal experiment, namely voltage, duty cycle, frequency, and mask spacing, and each factor is set to three levels. The results of the range analysis show that: voltage and duty cycle are positively correlated with the height of the microcolumn, but negatively correlated with uniformity, and when the duty cycle is 50%, the uniformity of the microcolumn decreases sharply; The height and uniformity of the microcolumns increase with the increase of mask spacing. The height of the microcolumn is positively correlated with the frequency, and the uniformity of the microcolumn first increases and then decreases with the increase of frequency. Therefore, in order to meet the height and uniformity requirements at the same time, the grey correlation analysis method was used to obtain the optimal processing parameters: 35 V (voltage), 30% (duty cycle), 300 um (spacing), and 5 kHz (frequency). The average height of the microcolumns prepared by this parameter is 57.632 um and the microcolumn has excellent high uniformity.
研究表明,表面织构可以改善润滑状态,减少摩擦磨损。微单元冷压工艺可以低成本、大批量、高效率地制备表面纹理,但冷压工艺所需的微柱阵模具难以制备。本研究在42CrMo合金钢上,通过正交实验研究了掩膜电化学工艺参数对微柱阵列高度和高度均匀性的影响。在正交实验中设计了电压、占空比、频率和掩模间距四个主要因素,每个因素设置为三个水平。极差分析结果表明:电压和占空比与微柱高度呈正相关,与均匀度呈负相关,当占空比为50%时,微柱均匀度急剧下降;微柱的高度和均匀性随掩模间距的增大而增大。微柱高度与频率呈正相关,微柱均匀度随频率的增加先增大后减小。因此,为了同时满足高度和均匀性要求,采用灰色关联分析方法获得最佳处理参数:35 V(电压)、30%(占空比)、300 um(间距)、5 kHz(频率)。该参数制备的微柱平均高度为57.632 um,微柱均匀性好。
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引用次数: 0
Multi-Response Optimization of Drilling Parameters for Aluminum Metal Matrix Composite Using Entropy Weighted Grey Relational Analysis 基于熵权灰色关联分析的铝基复合材料钻孔参数多响应优化
Pub Date : 2023-06-21 DOI: 10.4028/p-x06fxz
S. Ghalme, P. Karolczak
The present work aims to understand the effect of drilling parameters (drill speed and feed rate) during the drilling of saffil fiber-reinforced Al metal matrix composite (MMC) under dry conditions. The effect of drilling parameters on individual response characteristics is evaluated and the optimum drilling parameters are also investigated using a multi-response optimization technique known as Entropy Weighted Grey Relational Analysis (EWGRA). The drilling parameter optimization has been performed with aim of minimizing the surface roughness of drilled hole, roundness error in drilled hole and feed force during drilling. Weights were assigned to individual responses with the Entropy weight method and Grey relational grades were calculated to obtain the optimal level for drilling parameters. To achieve the minimum values for all output responses the optimal value of drill speed is 22 m/min and the feed rate is 0.075 mm/rev.
在干燥条件下,研究了钻进参数(钻进速度和进给速率)对红花纤维增强铝基复合材料(MMC)钻进过程的影响。评估了钻井参数对单个响应特性的影响,并使用多响应优化技术(即熵加权灰色关联分析(EWGRA))研究了最佳钻井参数。以最小的钻孔表面粗糙度、最小的钻孔圆度误差和最小的钻孔进给力为目标,对钻孔参数进行了优化。采用熵权法对各响应进行权重分配,并计算灰色关联度,得到钻井参数的最优水平。为了达到所有输出响应的最小值,钻速的最佳值为22米/分钟,进给速度为0.075毫米/转。
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引用次数: 2
Design, Enhanced Photoluminescence Properties of Ti Incorporated Zr-Networked 4-[Formyl (Hydroxymethylidene)-4-Sulfanyl] Benzoic Acid Metal Organic Frameworks Ti掺杂zr网络4-[甲酰基(羟甲基)-4-磺胺基]苯甲酸金属有机骨架的设计及增强光致发光性能
Pub Date : 2023-06-21 DOI: 10.4028/p-9z8fn0
G. Bagihalli, Nidhi Manhas, B. Yallur, S. Batakurki
Present study reports the enhanced photoluminescence properties of Ti incorporated Zr networked 4-{formyl (Hydroxymethylidine)-4-Sulfanyl] Benzoic Acid. The as-synthesized metal organic framework (MOF) was synthesized by solvothermal process and was analyzed by SEM (scanning electron microscopy), XRD (X-ray diffraction spectroscopy) and photoluminescence spectroscopy. The as-synthesized MOFs are well crystalline with average particle size of 35 to 56 nm. From XRD data X-ray diffraction patterns which illustrated the well maintained topological structure during the cation exchange process. From scanning electron microscopy study it shows irregular shape of MOFs.
本研究报道了钛掺杂Zr网络4-{甲酰基(羟甲基啶)-4-磺酰]苯甲酸的增强光致发光性能。采用溶剂热法合成了合成的金属有机骨架(MOF),并用扫描电子显微镜(SEM)、x射线衍射光谱(XRD)和光致发光光谱对其进行了分析。合成的mof具有良好的结晶性,平均粒径为35 ~ 56 nm。x射线衍射图显示了阳离子交换过程中保持良好的拓扑结构。扫描电镜观察发现mof的形状不规则。
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引用次数: 0
Impact of Sodium Tripolyphosphate on the Rheological Properties of Dams Sediments and Friction Factor during Hydraulic Dredging of Dams 三聚磷酸钠对大坝泥沙流变特性及水力疏浚过程中摩擦系数的影响
Pub Date : 2023-06-21 DOI: 10.4028/p-5r18f6
Brahim Lakhache, L. Hammadi, L. Gaidi
The transporting of sediments across watershed systems and their placement in reservoirs causes expensive issues for the operators of dams in many different nations throughout the world. In addition to the reservoir's functional capacity steadily decreasing as sediment settles in it, silt removal is a sensitive and challenging process that frequently necessitates taking the reservoir out of service, which is practically unachievable in dry and semi-arid regions. De-silting by hydraulic dredging has recently become a necessity to increase their longevity. But during this operation there are load loss exists so it is necessary to find solutions to reduce it. The present paper revealed that use the Sodium Tripolyphosphate as a reducing agent of the friction factor during the hydraulic dredging of dams. To carry out this study, a rheumatic characterization of dams sediments and dams sediments -sodium tripolyphosphate mixtures was carried out using a torque controlled rheometer (Discovery Hybrid Rheometer DHR2 from TA instrument). The flow curves as a function of dose of sodium tripolyphosphate added to dam sediments were analysed by the modified Cross model. It is clearly shown, in this work, when the quantity of sodium tripolyphosphate is less than of 0.4 % causes a decrease in the yield stress, the zero shear rate viscosity (lower Newtonian plateau) and the infinite shear rate viscosity (upper Newtonian plateau). However, when dose of sodium tripolyphosphate is greater than the critical dose, the the yield stress, the zero shear rate viscosity (lower Newtonian plateau) and the infinite shear rate viscosity (upper Newtonian plateau) are increased. As a result, this study find that the increase on thixotropic behavior of dams sediments is occurred by the addition of sodium tripolyphosphate in a concentration ranging between 0.2 wt% and 0.8 wt% to 40 wt% and 45 wt% of dams sediments. The study also demonstrated that adding of 0.4 wt% of sodium tripolyphosphate to 40 wt% and 45 wt% dam sediments decreased the friction factor by 96% and 25% respectively.
在世界上许多不同的国家,跨越流域系统运输沉积物并将其放置在水库中给水坝运营商带来了昂贵的问题。除了水库的功能容量随着泥沙的沉淀而稳步下降外,泥沙的清除是一个敏感和具有挑战性的过程,经常需要使水库停止使用,这在干旱和半干旱地区实际上是不可能实现的。最近,为了延长它们的使用寿命,必须用水力疏浚来进行除淤。但在运行过程中存在着负载损耗,因此有必要寻找降低负载损耗的方法。本文揭示了采用三聚磷酸钠作为水坝水力疏浚过程中摩擦因数的还原剂。为了开展这项研究,使用扭矩控制流变仪(来自TA仪器的Discovery Hybrid rheometer DHR2)对水坝沉积物和水坝沉积物-三聚磷酸钠混合物进行了风湿病表征。采用修正的Cross模型,分析了三聚磷酸钠对大坝沉积物的流量随剂量的变化曲线。结果表明,当三聚磷酸钠用量小于0.4%时,屈服应力、零剪切速率黏度(下牛顿平台)和无限剪切速率黏度(上牛顿平台)均有所降低。而当三聚磷酸钠剂量大于临界剂量时,屈服应力、零剪切速率黏度(下牛顿平台)和无限剪切速率黏度(上牛顿平台)均增大。因此,本研究发现,水坝沉积物触变行为的增加是通过添加浓度在0.2 wt%至0.8 wt%至40 wt%至45 wt%之间的三聚磷酸钠而发生的。研究还表明,在40 wt%和45 wt%的大坝沉积物中添加0.4 wt%的三聚磷酸钠,分别使摩擦系数降低96%和25%。
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引用次数: 0
Synthesis and VUV Spectral Properties of Red-Emitting K2Gd0.97Zr (PO4)3:3mol%Eu3+ Phosphor via Down-Conversion 下转换红发K2Gd0.97Zr (PO4)3:3mol%Eu3+荧光粉的合成及其紫外光谱特性
Pub Date : 2023-06-21 DOI: 10.4028/p-8uuvsd
S. R. Jaiswal, P. A. Nagpure, S. Omanwar
K2Gd0.97Zr (PO4)3:3mol% Eu3+ were prepared by the solid-state diffusion method and under a vacuum ultra-violet (VUV) region, photoluminescence properties of the phosphor were examined. The phenomenon of visible quantum harvesting via DC was observed in synthesized phosphor for the Gd3+–Eu3+ pair. In the process of quantum harvesting, the two visible light photons are emitted per absorbed VUV photon. This phenomenon occurred upon the 190 nm excitation of Gd3+ at the 6GJ level through a two-step energy transfer from Gd3+ to Eu3+ by cross-relaxation and sequential transfer of the remaining excitation energy. The consequences are that the quantum efficiency of the K2Gd0.97Zr (PO4)3:3mol% Eu3+ phosphor in the energy transfer process from Gd3+ to Eu3+ could reach 233%. The quantum efficiency goes to more than 200% (i.e., 233%) at just low concentration Eu3+ ions (i.e. 3% only). This novelty was found in the prepared phosphor. Therefore, the phosphor K2Gd0.97Zr (PO4)3:3mol% Eu3+ was a potential quantum harvester and potential candidate for mercury free fluorescent lamp and plasma display panel.
采用固态扩散法制备了K2Gd0.97Zr (PO4)3:3mol% Eu3+,并在真空紫外(VUV)区对其光致发光性能进行了研究。在合成的Gd3+ -Eu3 +对荧光粉中,观察到通过直流电捕获可见光量子的现象。在量子收获过程中,每个吸收的VUV光子发射两个可见光光子。这一现象发生在Gd3+在6GJ能级的190 nm激发下,通过交叉弛豫和剩余激发能的顺序转移从Gd3+到Eu3+的两步能量转移。结果表明,K2Gd0.97Zr (PO4)3:3mol% Eu3+荧光粉在从Gd3+到Eu3+的能量传递过程中的量子效率可达233%。在低浓度的Eu3+离子(即仅3%)下,量子效率达到200%以上(即233%)。在制备的荧光粉中发现了这种新颖性。因此,K2Gd0.97Zr (PO4)3:3mol% Eu3+是一种潜在的量子收集剂,也是无汞荧光灯和等离子体显示面板的潜在候选材料。
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引用次数: 0
A Short Review on Photoluminescent Properties of Hybrid Metal Organic Framework 杂化金属有机骨架的光致发光性能综述
Pub Date : 2023-06-21 DOI: 10.4028/p-6g8lik
Nilophar M. Shaikh, G. Bagihalli, V. Adimule
Metal organic frameworks (MOFs) are three dimensionally arranged compounds of bridged organic ligands coordinately bonded with inorganic cluster. The large surface area with large pore volume of MOFs introduces wide application in catalysis field. With accurate combination of organic and inorganic bridging units we can alter the chemical, thermal stability as well as its porosity. Luminescence is the one of the most important properties exhibited by Metal organic frameworks (MOFs). This luminescent property of MOFs is highly sensitive for guest interaction due to which they are used in the detection of various toxic substances, organic pollutants. Based on their high sensitivity and selectivity they are applied in the field of sensors, different environmental applications, various clean energies, optoelectronic devices, medical and biological applications.
金属有机骨架(MOFs)是由有机配体与无机基团配位键合而成的三维排列的化合物。mof的大表面积和大孔体积在催化领域有着广泛的应用。通过有机和无机桥接单元的精确组合,我们可以改变化学、热稳定性以及孔隙度。发光是金属有机骨架(MOFs)最重要的性能之一。mof的这种发光特性对客体相互作用非常敏感,因此它们被用于检测各种有毒物质,有机污染物。由于其高灵敏度和选择性,它们被应用于传感器、不同环境应用、各种清洁能源、光电器件、医疗和生物应用领域。
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引用次数: 0
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Advanced Materials Research
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