Pub Date : 2025-11-19DOI: 10.1007/s12633-025-03524-z
Ganesan Krupanandam, Stefan Kornhuber, Ramanujam Sarathi
This study investigates the impact of corona aging on the morphology, thermal stability, and electrical performance of silicone rubber–boron nitride (BN) nanocomposites used in high-voltage insulation applications. Nanocomposites containing varying BN loadings were prepared and subjected to controlled corona discharge to assess degradation behavior. Atomic Force Microscopy (AFM) revealed that BN incorporation mitigates surface degradation and reduces roughness, while phase imaging confirmed enhanced nanoscale mechanical stability and partial recovery after aging. Thermogravimetric Analysis (TGA) showed that S0 silicone rubber undergoes significant reductions in onset and peak degradation temperatures and activation energy after corona exposure, whereas BN-filled samples retain higher thermal stability, indicating improved heat dissipation and structural integrity. Electrical characterization using Schottky emission analysis demonstrated that corona aging lowers the barrier height and promotes charge injection in S0 samples, while nanocomposites exhibit minimal change, confirming their superior dielectric resilience. Overall, the results highlight that BN nanofillers effectively enhance the corona aging resistance of silicone rubber by improving its morphological, thermal, and electrical stability, thereby extending its reliability in long-term insulation applications.
{"title":"Impact of Corona Aging On the Morphology and Functional Properties of Silicone Rubber BN Nanocomposites","authors":"Ganesan Krupanandam, Stefan Kornhuber, Ramanujam Sarathi","doi":"10.1007/s12633-025-03524-z","DOIUrl":"10.1007/s12633-025-03524-z","url":null,"abstract":"<div><p>This study investigates the impact of corona aging on the morphology, thermal stability, and electrical performance of silicone rubber–boron nitride (BN) nanocomposites used in high-voltage insulation applications. Nanocomposites containing varying BN loadings were prepared and subjected to controlled corona discharge to assess degradation behavior. Atomic Force Microscopy (AFM) revealed that BN incorporation mitigates surface degradation and reduces roughness, while phase imaging confirmed enhanced nanoscale mechanical stability and partial recovery after aging. Thermogravimetric Analysis (TGA) showed that S0 silicone rubber undergoes significant reductions in onset and peak degradation temperatures and activation energy after corona exposure, whereas BN-filled samples retain higher thermal stability, indicating improved heat dissipation and structural integrity. Electrical characterization using Schottky emission analysis demonstrated that corona aging lowers the barrier height and promotes charge injection in S0 samples, while nanocomposites exhibit minimal change, confirming their superior dielectric resilience. Overall, the results highlight that BN nanofillers effectively enhance the corona aging resistance of silicone rubber by improving its morphological, thermal, and electrical stability, thereby extending its reliability in long-term insulation applications.</p></div>","PeriodicalId":776,"journal":{"name":"Silicon","volume":"17 18","pages":"4519 - 4534"},"PeriodicalIF":3.3,"publicationDate":"2025-11-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146001933","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-18DOI: 10.1007/s12633-025-03515-0
Thamer Alomayri, Armand Tchakounte, Joseph Dika, Charles Kede
This study focuses on the optimization of acid activation of Sabga clay, a locally available natural resource from Cameroon, for the removal of nickel (Ni2+) ions from aqueous solutions. Sulfuric acid (H2SO4) was employed as the activating agent to enhance the clay’s porosity and surface functionality. A Central Composite Design (CCD) was applied to evaluate and optimize the effects of three key parameters: contact time, acid concentration, and activation temperature on the textural and adsorption properties of the material. The optimization results yielded a quadratic model with a high predictive accuracy for the methylene blue and iodine indices. Optimal activation conditions were determined to be a contact time of 52 min, an acid concentration of 3 M H2SO4, and an activation temperature of 70 °C, leading to methylene blue and iodine indices of 8.4 and 248.25 mg/g, respectively. The raw and activated clays were characterized using Fourier Transform Infrared Spectroscopy (FTIR), Scanning Electron Microscopy (SEM), and Brunauer–Emmett–Teller (BET) surface area analysis. Acid activation increased the specific surface area from 16.88 m2/g to 17.89 m2/g (≈ 6% increase) and improved porosity, confirming successful structural modification. Batch adsorption experiments revealed that the adsorption of Ni2+ ions was strongly influenced by pH, initial concentration, and contact time, with maximum removal occurring at pH 8. Kinetic analysis showed that the process followed a pseudo-second-order model, indicating chemisorption as the dominant mechanism. The equilibrium data were best described by the Langmuir isotherm, suggesting monolayer adsorption with a maximum adsorption capacity (qm) of 13.87 mg/g. These results demonstrate that acid-activated Sabga clay is an efficient, low-cost, and eco-friendly adsorbent for the removal of nickel ions from contaminated water. The study provides a statistically optimized activation procedure that can be extended to other heavy metal pollutants and scaled up for sustainable wastewater treatment applications.
本研究的重点是优化Sabga粘土的酸活化,从水溶液中去除镍(Ni2+)离子,Sabga粘土是喀麦隆当地可用的自然资源。采用硫酸(H2SO4)作为活化剂,提高了粘土的孔隙率和表面功能。采用中心复合设计(CCD)对接触时间、酸浓度和活化温度三个关键参数对材料结构和吸附性能的影响进行了评价和优化。优化后的二次元模型对亚甲基蓝和碘指标的预测精度较高。最佳活化条件为接触时间52 min,酸浓度3 M H2SO4,活化温度70℃,可得亚甲基蓝和碘指数分别为8.4和248.25 mg/g。采用傅里叶变换红外光谱(FTIR)、扫描电镜(SEM)和布鲁诺尔-埃米特-泰勒(BET)表面积分析对原料土和活化土进行了表征。酸活化使比表面积从16.88 m2/g增加到17.89 m2/g(≈6%),孔隙率提高,证实结构改性成功。间歇吸附实验表明,Ni2+的吸附受pH、初始浓度和接触时间的强烈影响,在pH为8时,Ni2+的去除率最大。动力学分析表明,该过程符合准二阶模型,表明化学吸附是主要机理。Langmuir等温线最能描述平衡数据,表明单层吸附的最大吸附量(qm)为13.87 mg/g。这些结果表明,酸活化Sabga粘土是一种高效、低成本、环保的吸附剂,用于去除污染水中的镍离子。该研究提供了一种统计优化的活化程序,可以扩展到其他重金属污染物,并扩大到可持续废水处理应用。
{"title":"Optimization of Preparation of Acid-Activated Sabga Clay for Adsorption of Nickel Ions from Aqueous Solution","authors":"Thamer Alomayri, Armand Tchakounte, Joseph Dika, Charles Kede","doi":"10.1007/s12633-025-03515-0","DOIUrl":"10.1007/s12633-025-03515-0","url":null,"abstract":"<div><p>This study focuses on the optimization of acid activation of Sabga clay, a locally available natural resource from Cameroon, for the removal of nickel (Ni<sup>2+</sup>) ions from aqueous solutions. Sulfuric acid (H<sub>2</sub>SO<sub>4</sub>) was employed as the activating agent to enhance the clay’s porosity and surface functionality. A Central Composite Design (CCD) was applied to evaluate and optimize the effects of three key parameters: contact time, acid concentration, and activation temperature on the textural and adsorption properties of the material. The optimization results yielded a quadratic model with a high predictive accuracy for the methylene blue and iodine indices. Optimal activation conditions were determined to be a contact time of 52 min, an acid concentration of 3 M H<sub>2</sub>SO<sub>4</sub>, and an activation temperature of 70 °C, leading to methylene blue and iodine indices of 8.4 and 248.25 mg/g, respectively. The raw and activated clays were characterized using Fourier Transform Infrared Spectroscopy (FTIR), Scanning Electron Microscopy (SEM), and Brunauer–Emmett–Teller (BET) surface area analysis. Acid activation increased the specific surface area from 16.88 m<sup>2</sup>/g to 17.89 m<sup>2</sup>/g (≈ 6% increase) and improved porosity, confirming successful structural modification. Batch adsorption experiments revealed that the adsorption of Ni<sup>2+</sup> ions was strongly influenced by pH, initial concentration, and contact time, with maximum removal occurring at pH 8. Kinetic analysis showed that the process followed a pseudo-second-order model, indicating chemisorption as the dominant mechanism. The equilibrium data were best described by the Langmuir isotherm, suggesting monolayer adsorption with a maximum adsorption capacity (q<sub>m</sub>) of 13.87 mg/g. These results demonstrate that acid-activated Sabga clay is an efficient, low-cost, and eco-friendly adsorbent for the removal of nickel ions from contaminated water. The study provides a statistically optimized activation procedure that can be extended to other heavy metal pollutants and scaled up for sustainable wastewater treatment applications.</p></div>","PeriodicalId":776,"journal":{"name":"Silicon","volume":"17 18","pages":"4501 - 4517"},"PeriodicalIF":3.3,"publicationDate":"2025-11-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146001957","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-17DOI: 10.1007/s12633-025-03512-3
Yara K. Waleed, Alwan M. Alwan, Allaa A. Jabbar
This research aims to enhance the structural and optical properties of porous silicon (PSi) for advanced sensing applications through a novel multilayer surface modification. A new modification approach was successfully applied to PSi layers by incorporating a multilayer structure composed of silver (Ag) and gold (Au) nanoparticles along with multi-walled carbon nanotubes (MWCNTs). The modification was achieved via a simple room-temperature immersion process in ionic solutions. The original porous structure was fabricated using a laser-assisted electrochemical etching technique on a high-resistivity silicon substrate (100 Ω·cm), utilizing a 635 nm diode laser with a power density of 150 mW. Comprehensive characterization revealed significant improvements after modification. Increased nanoparticle surface density due to MWCNT integration, enhanced specific surface area up to 339.6 m2/g. Reduced grain size to approximately 1.8 nm. A photoluminescence blue shift of 79 nm. An improvement factor of 9.23 compared to the unmodified PSi. The proposed multilayer modification presents a simple, effective, and low-cost strategy for improving PSi, making it a promising platform for various sensing applications. Also,the increase in surface area after adding MWCNTS from 182.16 g/ m2 to 333.96 g/m2, is considered one of the most important enhancements contributed by adding MWCNTS.
{"title":"Porous Silicon–Carbon Nanotube Nanocomposites with Bimetallic Nanoparticles for Advanced Sensors","authors":"Yara K. Waleed, Alwan M. Alwan, Allaa A. Jabbar","doi":"10.1007/s12633-025-03512-3","DOIUrl":"10.1007/s12633-025-03512-3","url":null,"abstract":"<div><p>This research aims to enhance the structural and optical properties of porous silicon (PSi) for advanced sensing applications through a novel multilayer surface modification. A new modification approach was successfully applied to PSi layers by incorporating a multilayer structure composed of silver (Ag) and gold (Au) nanoparticles along with multi-walled carbon nanotubes (MWCNTs). The modification was achieved via a simple room-temperature immersion process in ionic solutions. The original porous structure was fabricated using a laser-assisted electrochemical etching technique on a high-resistivity silicon substrate (100 Ω·cm), utilizing a 635 nm diode laser with a power density of 150 mW. Comprehensive characterization revealed significant improvements after modification. Increased nanoparticle surface density due to MWCNT integration, enhanced specific surface area up to 339.6 m<sup>2</sup>/g. Reduced grain size to approximately 1.8 nm. A photoluminescence blue shift of 79 nm. An improvement factor of 9.23 compared to the unmodified PSi. The proposed multilayer modification presents a simple, effective, and low-cost strategy for improving PSi, making it a promising platform for various sensing applications. Also,the increase in surface area after adding MWCNTS from 182.16 g/ m<sup>2</sup> to 333.96 g/m2, is considered one of the most important enhancements contributed by adding MWCNTS.</p></div>","PeriodicalId":776,"journal":{"name":"Silicon","volume":"17 18","pages":"4463 - 4475"},"PeriodicalIF":3.3,"publicationDate":"2025-11-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146001949","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-17DOI: 10.1007/s12633-025-03498-y
Shisheng Huang, Xi Yang, Jianghao Shi, Shaoyuan Li, Ning Tan, Mingyu Zhang, Wenhui Ma
In recent years, the rapid development of the photovoltaic industry has led to an increased demand for raw materials used in metallurgical-grade silicon (MG-Si) production, resulting in a large amount of silicon slag. MG-Si refining slag contains large amounts of underutilized silicon resources. Therefore, developing an effective method for silicon recovery is crucial. In this study, a depressant sodium hexametaphosphate (SHMP) was introduced for the flotation separation of silicon from metallurgical-grade silicon (MG-Si) refining slag using 2# oil as a collector and a frother. The impeller speed was set to 2000 rpm, and the slurry pH was adjusted to 8, followed by 4 min of conditioning during the flotation process. Flotation results revealed that with the increasing concentration of SHMP, the recovery rate of Si increased from 42.47% ± 1.77% to 77.45% ± 4.01%. Additionally, by controlling particle size, it was found that as particle size decreases, the recovery rate continues to increase. This study seeks to provide a more feasible and effective technical route for the large-scale recovery of silicon from MG-Si refined slag. The development of such a route is highly significant for reducing the loss of silicon resources and the clean and sustainable development of silicon industry.
{"title":"Flotation Recovery of Silicon from Metallurgical-Grade Silicon Refining Slag Using Sodium Hexametaphosphate as a Depressant","authors":"Shisheng Huang, Xi Yang, Jianghao Shi, Shaoyuan Li, Ning Tan, Mingyu Zhang, Wenhui Ma","doi":"10.1007/s12633-025-03498-y","DOIUrl":"10.1007/s12633-025-03498-y","url":null,"abstract":"<div><p>In recent years, the rapid development of the photovoltaic industry has led to an increased demand for raw materials used in metallurgical-grade silicon (MG-Si) production, resulting in a large amount of silicon slag. MG-Si refining slag contains large amounts of underutilized silicon resources. Therefore, developing an effective method for silicon recovery is crucial. In this study, a depressant sodium hexametaphosphate (SHMP) was introduced for the flotation separation of silicon from metallurgical-grade silicon (MG-Si) refining slag using 2<sup>#</sup> oil as a collector and a frother. The impeller speed was set to 2000 rpm, and the slurry pH was adjusted to 8, followed by 4 min of conditioning during the flotation process. Flotation results revealed that with the increasing concentration of SHMP, the recovery rate of Si increased from 42.47% ± 1.77% to 77.45% ± 4.01%. Additionally, by controlling particle size, it was found that as particle size decreases, the recovery rate continues to increase. This study seeks to provide a more feasible and effective technical route for the large-scale recovery of silicon from MG-Si refined slag. The development of such a route is highly significant for reducing the loss of silicon resources and the clean and sustainable development of silicon industry.</p></div>","PeriodicalId":776,"journal":{"name":"Silicon","volume":"17 18","pages":"4451 - 4461"},"PeriodicalIF":3.3,"publicationDate":"2025-11-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146001912","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This study investigates the fabrication of sustainable hybrid composites by incorporating Miscanthus fiber (M. fiber) and various weight proportions (1.5, 3, and 4.5 wt.%) of nano-silicon dioxide (SiO₂ NPs) into an epoxy matrix, aiming to optimize mechanical, thermal, and flame-retardant characteristics. Tensile evaluation revealed that the composite containing 3 wt.% SiO₂ NPs achieved the highest tensile strength of 54.6 MPa, representing a 28.6% enhancement compared to the pure Miscanthus–epoxy composites. Similarly, flexural and impact strengths increased by 24.5% and 21.7%, respectively, due to enhanced fiber–matrix adhesion and uniform nanoparticle distribution. Thermogravimetric analysis indicated that thermal stability improved with increasing SiO₂ content. The composite with 4.5 wt.% SiO₂ shows a thermal stability of 427 °C, compared to 392 °C for the neat epoxy system. Cone calorimetry confirmed the enhanced flame-retardant effect; Time to Ignition (TTI) increased from 28 s (for neat epoxy) to 43 s (for the 4.5 wt.% composite); Peak Heat Release Rate (PHRR) reduced from 495 kW/m2 to 312 kW/m2, and Total Heat Release (THR) was reduced by 35.2%. The residual mass loss (RML) for the 4.5 wt.% hybrid reached 32.6%, indicating a greater yield of thermally stable char. The SEM analysis of the fracture surfaces revealed a noticeable decrease in fiber pull-out for Miscanthus/SiO₂ NPs hybrid composites. These observations underscore the promise of integrating M. fibers with SiO₂ NPs for producing green composites that boast enhanced mechanical properties, improved thermal stability, and stronger fire resistance, suitable for both automotive and load-bearing structural components.
{"title":"Thermo-Mechanical and Fire-Retardant Properties of Miscanthus fiber/SiO₂ NPs/Epoxy Based Hybrid Composites for High-Temperature Insulation and Safety Applications","authors":"Velmurugan G, Jasgurpreet Singh Chohan, Velusamy. K, Murali. D, Elil Raja. D, Prabhu Paramasivam, Ramya Maranan, Nagaraj M","doi":"10.1007/s12633-025-03514-1","DOIUrl":"10.1007/s12633-025-03514-1","url":null,"abstract":"<div><p>This study investigates the fabrication of sustainable hybrid composites by incorporating Miscanthus fiber (M. fiber) and various weight proportions (1.5, 3, and 4.5 wt.%) of nano-silicon dioxide (SiO₂ NPs) into an epoxy matrix, aiming to optimize mechanical, thermal, and flame-retardant characteristics. Tensile evaluation revealed that the composite containing 3 wt.% SiO₂ NPs achieved the highest tensile strength of 54.6 MPa, representing a 28.6% enhancement compared to the pure Miscanthus–epoxy composites. Similarly, flexural and impact strengths increased by 24.5% and 21.7%, respectively, due to enhanced fiber–matrix adhesion and uniform nanoparticle distribution. Thermogravimetric analysis indicated that thermal stability improved with increasing SiO₂ content. The composite with 4.5 wt.% SiO₂ shows a thermal stability of 427 °C, compared to 392 °C for the neat epoxy system. Cone calorimetry confirmed the enhanced flame-retardant effect; Time to Ignition (TTI) increased from 28 s (for neat epoxy) to 43 s (for the 4.5 wt.% composite); Peak Heat Release Rate (PHRR) reduced from 495 kW/m<sup>2</sup> to 312 kW/m<sup>2</sup>, and Total Heat Release (THR) was reduced by 35.2%. The residual mass loss (RML) for the 4.5 wt.% hybrid reached 32.6%, indicating a greater yield of thermally stable char. The SEM analysis of the fracture surfaces revealed a noticeable decrease in fiber pull-out for Miscanthus/SiO₂ NPs hybrid composites. These observations underscore the promise of integrating M. fibers with SiO₂ NPs for producing green composites that boast enhanced mechanical properties, improved thermal stability, and stronger fire resistance, suitable for both automotive and load-bearing structural components.\u0000</p></div>","PeriodicalId":776,"journal":{"name":"Silicon","volume":"17 18","pages":"4477 - 4499"},"PeriodicalIF":3.3,"publicationDate":"2025-11-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146001932","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-15DOI: 10.1007/s12633-025-03525-y
Marina K. Tsibinogina, Mikhail A. Eronyan
The work aim is to establish the mechanism of influence of silica glass-based optical fiber drawing temperature on its strength. The object of research was silica fiber of 125 μm diameter with a polymer coating of 60 μm thickness. The fiber preform, fabricated by the MCVD method, contained a core doped with 3 mol % GeO2 and a cladding containing small additions of P2O5 and fluorine. Fiber strength was measured by the two-point bending method. When fiber drawing temperature was decreased from 2150 to 1900 °C, its strength degraded from 5.9 to 5.6 GPa. For each fiber drawing temperature, 20 samples were used to evaluate the mean strength value and its standard error (≈ 0.016 GPa). For the first time the nature responsible for the decrease in strength of silica fiber with lower drawing temperatures has been identified. This phenomenon is characterized by a radial viscosity gradient forming in the fiber during drawing. This results in a competition between the elastic deformation of the outer silica glass fiber cladding and the plastic deformation of its inner low-viscosity regions under the influence of the fiber drawing force. A simple mathematical model for estimating the fiber surface stress layer thickness and the magnitude of tensile stresses in it is proposed. Based on the etching rate measurement of the fiber in HF solution, the stressed outer layer thickness of the fiber drawn at 1900 and 1970 °C was measured. The calculated and experimental results for the stressed layer thickness agree well.