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Finite Element Simulation of Bonding-Induced Stresses in Thinned Wafers with Varying Edge Geometries 不同边缘几何形状的薄晶圆键合应力的有限元模拟
IF 3.3 3区 材料科学 Q3 CHEMISTRY, PHYSICAL Pub Date : 2025-12-04 DOI: 10.1007/s12633-025-03578-z
Wuju Qin,, Xu Zhang, Xuefeng Han, Yuan Liu, Yingchao Zhou, Zhongshi Lou, Shuai Yuan, Deren Yang

With the advancement of packaging technologies, wafer bonding has become increasingly critical in the fabrication of microelectronic devices, and stress concentration during this process has been recognized as a key factor affecting device reliability. To elucidate the stress response characteristics of wafers with different edge profiles and thicknesses during bonding, finite element simulations were conducted on R-type (rounded) and T-type (beveled) wafers with varying thinning thicknesses and chamfer angles. The simulations were performed under vertically applied uniform loads ranging from 15 to 60 MPa. The results indicate that while the stress distribution remains relatively uniform across the central wafer region, pronounced stress concentrations emerge in the edge regions, particularly near geometric discontinuities such as notches. T-type edges showed relatively better stress mitigation performance when thinned to an intermediate thickness (~ 562 μm), and larger chamfer angles were found to reduce stress concentrations associated with thinning. Further analysis of the stress concentration factor K revealed that R-type wafers exhibited a marked increase in K following thinning, whereas T-type structures demonstrated enhanced tolerance to thinning as chamfer angles increased. These findings indicate notable differences in stress adaptation between edge geometries under varying thicknesses and clarify the coupled influence of edge design and thinning on wafer stress behavior. The results may offer useful guidance for optimizing wafer edge structures to improve bonding performance and enhance the mechanical reliability of chip packages.

随着封装技术的进步,晶圆键合在微电子器件的制造中变得越来越重要,而该过程中的应力集中已被认为是影响器件可靠性的关键因素。为了阐明不同边缘轮廓和厚度的晶片在键合过程中的应力响应特性,对不同减薄厚度和倒角的r型(圆角)和t型(斜角)晶片进行了有限元模拟。模拟是在垂直施加15 ~ 60 MPa的均匀载荷下进行的。结果表明,虽然晶圆中心区域的应力分布相对均匀,但边缘区域出现了明显的应力集中,特别是在几何不连续区域(如缺口)附近。当t型边缘减薄至中等厚度(~ 562 μm)时,其应力缓解效果相对较好,且变薄后倒角越大,应力集中程度越低。对应力集中系数K的进一步分析表明,r型晶圆在变薄后K值显著增加,而t型晶圆随着倒角的增加,对变薄的耐受性增强。这些结果表明不同厚度下不同边缘几何形状的应力适应存在显著差异,阐明了边缘设计和减薄对晶圆应力行为的耦合影响。研究结果可为优化晶片边缘结构,提高晶片封装的键合性能和机械可靠性提供有益的指导。
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引用次数: 0
Efficient Long-Channel MOSFET Model with SPICE-enabled Lambert W Function for Universal Application 具有SPICE-enabled Lambert W函数的高效长通道MOSFET模型,适用于通用应用
IF 3.3 3区 材料科学 Q3 CHEMISTRY, PHYSICAL Pub Date : 2025-12-04 DOI: 10.1007/s12633-025-03576-1
Ananda Sankar Chakraborty

A novel, accurate charge-based MOSFET long-channel computational model is presented, which is portable and can be used across the electrical engineering domains ranging from sensing to power electronics, both under sub-threshold as well as super-threshold regime of MOSFET operation. The proposed physics-based model can be universally used to any long-channel MOS-transistor as it does not depend on any empirical factor and features extremely good computational efficiency. The model uses a novel two-step charge linearization, resulting into accurate drain current and charge model – valid for both the subthreshold and super-threshold regime of long-channel MOSFET operation. Another salient feature of the proposed model is a novel SPICE-compatible numerical solution strategy for the principal branch of the Lambert W function ((varvec{W}_{varvec{0}}varvec{(x)}) for (varvec{{x in {mathbb {R}} | x ge 0 }})). The algorithm is faster than present industry standard implementations, computationally efficient, accurate with maximum percentage error (varvec{approx O(10^{-14}%)}) and therefore may be incorporated in a SPICE engine for electrical design and optimization. The proposed computationally efficient long channel MOSFET model is validated against thorough TCAD simulations upto the fourth derivative and has been found to have fast convergence along with much higher degree of accuracy (maximum error (varvec{approx O{(10^{-14}%)}})) compared to existing MOSFET models.

提出了一种新颖、精确的基于电荷的MOSFET长沟道计算模型,该模型便于携带,可用于从传感到电力电子等电气工程领域,无论是在MOSFET的亚阈值还是超阈值下工作。所提出的基于物理的模型不依赖于任何经验因素,具有极高的计算效率,可普遍应用于任何长沟道mos晶体管。该模型采用了一种新颖的两步电荷线性化方法,得到了精确的漏极电流和电荷模型,适用于长沟道MOSFET的亚阈值和超阈值工作。提出的模型的另一个显著特征是一种新颖的spice兼容的兰伯特W函数主干的数值解策略((varvec{{x in {mathbb {R}} | x ge 0 }})为(varvec{W}_{varvec{0}}varvec{(x)}))。该算法比目前的行业标准实现更快,计算效率高,准确,最大百分比误差(varvec{approx O(10^{-14}%)}),因此可以纳入SPICE引擎进行电气设计和优化。与现有的MOSFET模型相比,所提出的计算效率高的长沟道MOSFET模型经过了全面的TCAD仿真验证,直至四阶导数,并且已经发现具有快速收敛以及更高程度的精度(最大误差(varvec{approx O{(10^{-14}%)}}))。
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引用次数: 0
Early-Age Strength Development and Microstructural Evolution in Potassium Silicate-Activated Ceramic Waste Concrete 硅酸盐钾活化陶瓷废混凝土早期强度发展及微观结构演变
IF 3.3 3区 材料科学 Q3 CHEMISTRY, PHYSICAL Pub Date : 2025-12-04 DOI: 10.1007/s12633-025-03543-w
Amit Mandal, Sarvesh P. S. Rajput

This study elucidates the early-age reaction mechanisms governing strength development in ceramic waste powder (CWP) concrete activated with 6% potassium silicate (K₂SiO₃) solution. Microstructural evolution at three cement replacement levels (0%, 15%, 30%) was investigated through SEM–EDS analysis coupled with 7-day mechanical testing. Progressive pozzolanic activation was confirmed by decreasing Ca/Si ratios from 4.51 in control specimens to 2.61 at 15% CWP and 0.92 at 30% CWP replacement. Optimal strength development occurred at 15% CWP, achieving 7-day compressive strength of 42.05 MPa compared to 38.86 MPa for control specimens, with flexural strength reaching 5.90 MPa versus 5.70 MPa and split tensile strength of 5.33 MPa versus 4.20 MPa. At this replacement level, Ca/Si ratios approached ideal C-S–H stoichiometry (1.5–2.0) with balanced microstructural heterogeneity. EDS mapping revealed potassium silicate activation enhanced aluminosilicate dissolution, promoting C-A-S–H gel formation through localized Si enrichment and K-ion distribution at reaction interfaces. The 30% replacement level exhibited excessive microstructural heterogeneity, compromising mechanical performance despite continued pozzolanic activity. These findings demonstrate that controlled potassium silicate activation enables effective partial cement replacement with CWP, providing mechanistic insights for developing sustainable alternatives to conventional sodium-based activation systems while maintaining early strength requirements critical for construction applications.

本研究阐明了6%硅酸钾(K₂SiO₃)溶液活化陶瓷废粉(CWP)混凝土强度发展的早期反应机制。通过SEM-EDS分析和7天力学测试,研究了三种水泥替代水平(0%、15%、30%)下的微观结构演变。Ca/Si比值从对照样品的4.51下降到15% CWP时的2.61和30% CWP替代时的0.92,证实了渐进式火山灰活化。15% CWP条件下强度发展最佳,7天抗压强度为42.05 MPa,对照为38.86 MPa;抗折强度为5.90 MPa,对照为5.70 MPa;劈裂抗拉强度为5.33 MPa,对照为4.20 MPa。在这个替代水平上,Ca/Si比接近理想的C-S-H化学计量(1.5-2.0),微观结构非均质性平衡。能谱图显示,硅酸钾活化增强了硅酸铝的溶解,通过反应界面局部的Si富集和k离子分布促进了C-A-S-H凝胶的形成。30%的替代水平表现出过度的微观结构非均质性,尽管火山灰活动持续,但影响了机械性能。这些研究结果表明,可控的硅酸钾活化可以有效地用CWP替代部分水泥,为开发传统钠基活化系统的可持续替代品提供了机制见解,同时保持了建筑应用中关键的早期强度要求。
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引用次数: 0
Effect of Metal-Based SiO2 Nanoparticles Blended Concentration on Performance, Combustion and Emission Characteristics of CRDI Diesel Engine Running on Agri & Food Waste Biodiesel and ANN Prediction Using MATLAB 金属基SiO2纳米颗粒混合浓度对CRDI柴油机农厨垃圾生物柴油性能、燃烧和排放特性的影响及MATLAB人工神经网络预测
IF 3.3 3区 材料科学 Q3 CHEMISTRY, PHYSICAL Pub Date : 2025-12-04 DOI: 10.1007/s12633-025-03528-9
Deepankumar S, Barun Haldar, Vishal Shukla, Sivapragasam Alagesan

Adopting sustainable and cleaner fuels has become imperative in light of the rapid depletion of petroleum reserves and escalating vehicular emissions. Biodiesel produced from agricultural and food-waste oils presents a promising alternative; however, its application in contemporary CRDI diesel engines is hindered by intrinsic drawbacks such as elevated viscosity, diminished volatility, and lower energy density. This study explores the synergistic potential of silicon dioxide (SiO₂) nanoparticles as energy catalytic additives to enhance the performance, combustion behavior, and emission profile of an Agri & Food-Waste Mixed Biodiesel (MME20) blend. Nanofuel formulations MME 20, MME20+SIO40, MME20+SIO80, and MME20+SIO120 were developed using CTAB-assisted ultrasonication for superior stability and uniformity. Experimental assessments were conducted on a single-cylinder CRDI diesel engine (3.7 kW, 1500 rpm, 18:1 compression ratio). The addition of SiO₂ nanoparticles led to a reduction in brake specific fuel consumption (BSFC) from 0.355 to 0.31 kg/kWh and an improvement in brake thermal efficiency (BTE) from 24.2% to 25.8% compared to neat biodiesel. Combustion analysis indicated elevated peak in-cylinder pressure (72 bar) and heat release rate (63 J/°CA), which are attributed to enhanced fuel atomization, micro-explosion phenomena, and catalytic oxidation mechanisms induced by SiO₂. Emission studies revealed marked decreases in hydrocarbon (20%), carbon monoxide (~18%), and smoke opacity (~25%), with a slight increase in nitrogen oxides (10%) likely resulting from higher in-cylinder flame temperatures. The findings underscore the effectiveness of SiO₂ nanoparticles in ameliorating the limitations of biodiesel, enabling improved engine performance, superior combustion, and cleaner exhaust emissions in CRDI diesel engines. Alongside the experimental evaluation, a comprehensive Artificial Neural Network (ANN) model was developed using MATLAB to predict engine performance, combustion, and emission parameters. The ANN was configured as a feedforward backpropagation network with input neurons representing engine operational variables and SiO₂ nanoparticle concentrations. The model was trained and validated using experimental data from varying nanoparticle blend levels (0, 40, 80, and 120 ppm) under different engine loads. The ANN predicted key outputs including brake thermal efficiency, brake-specific fuel consumption, hydrocarbon emissions, carbon monoxide emissions, nitric oxide emissions, and smoke opacity with high accuracy, achieving regression coefficients (R2R2) exceeding 0.98 and low mean squared error values. This predictive modeling complements the experimental results by enabling rapid parameter estimation and optimization without exhaustive engine testing, demonstrating the ANN's potential as an effective tool in biodiesel fuel engine studies.

鉴于石油储量的迅速枯竭和汽车排放的不断增加,采用可持续和更清洁的燃料已成为当务之急。从农业和食品废油中生产的生物柴油是一种很有前途的替代品;然而,其在当代CRDI柴油发动机中的应用受到固有缺陷的阻碍,如粘度升高、挥发性降低和能量密度降低。这项研究探索了二氧化硅纳米颗粒作为能量催化添加剂的协同潜力,以提高农业和食品垃圾混合生物柴油(MME20)混合物的性能、燃烧行为和排放特征。利用ctab辅助超声技术制备了MME20、MME20+SIO40、MME20+SIO80和MME20+SIO120纳米燃料配方,具有优异的稳定性和均匀性。在一台单缸CRDI柴油机(3.7 kW, 1500 rpm, 18:1压缩比)上进行了实验评估。与纯生物柴油相比,二氧化硅纳米颗粒的加入使制动比油耗(BSFC)从0.355降低到0.31 kg/kWh,制动热效率(BTE)从24.2%提高到25.8%。燃烧分析表明,燃烧后的缸内峰值压力(72 bar)和放热速率(63 J/°CA)升高,这是由于燃料雾化增强、微爆炸现象和SiO₂催化氧化机制引起的。排放研究显示,碳氢化合物(20%)、一氧化碳(~18%)和烟雾不透明度(~25%)显著降低,氮氧化物(10%)略有增加,可能是由于缸内火焰温度升高。研究结果强调了二氧化硅纳米颗粒在改善生物柴油局限性方面的有效性,使CRDI柴油发动机的发动机性能得到改善,燃烧性能更好,废气排放更清洁。在实验评估的同时,利用MATLAB开发了一个全面的人工神经网络(ANN)模型,用于预测发动机性能、燃烧和排放参数。该神经网络被配置为一个前馈反向传播网络,输入神经元代表发动机运行变量和二氧化硅纳米颗粒浓度。利用不同发动机负载下不同纳米颗粒混合水平(0、40、80和120 ppm)的实验数据对模型进行了训练和验证。人工神经网络预测的关键输出包括制动热效率、制动油耗、碳氢化合物排放、一氧化碳排放、一氧化氮排放和烟雾不透明度,预测精度高,回归系数(R2R2)超过0.98,均方误差值低。该预测模型通过实现快速参数估计和优化而无需详尽的发动机测试来补充实验结果,证明了人工神经网络作为生物柴油燃料发动机研究的有效工具的潜力。
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引用次数: 0
Effect of Interfacial Adhesion Enhancement on SS316 Foil/Prestressed Areca Fiber–Nanosilica Fiber Metal Laminate Composites SS316箔/预应力槟榔纤维-纳米二氧化硅纤维复合材料界面附着力增强的影响
IF 3.3 3区 材料科学 Q3 CHEMISTRY, PHYSICAL Pub Date : 2025-12-04 DOI: 10.1007/s12633-025-03563-6
E. Balakrishnan, G. Yuvaraj, Trinath Keerthipalli, Raghuram Pradhan, S. K. Karthikeyan, Srinivas Tadepalli

Fiber Metal Laminates (FMLs) have emerged as advanced hybrid materials that combine the lightweight advantages of fiber composites with the structural stability of metal layers, making them attractive for automotive, aerospace, defense, and construction applications. However, achieving strong interfacial adhesion between natural fibers, fillers, and metal layers remains a significant challenge. This study focuses on enhancing the performance of natural fiber–based FMLs reinforced with prestressed areca nut fibers, SS316 foil, and nanosilica fillers through silane surface treatment. The 3-aminopropyltriethoxysilane (3-APTES) coupling agent was employed to promote Si–O–Si bonding and improve compatibility within the epoxy matrix. Laminates were fabricated using vacuum bagging and post-cured at 130 °C to achieve improved stability. Among all compositions, the laminate containing 40 vol.% silane-treated prestressed areca fiber, SS316 foil, and 2.0 vol.% nanosilica exhibited superior performance, achieving tensile and flexural strengths of 162 MPa and 182 MPa, along with enhanced shear properties and reduced drilling-induced damage. SEM analysis confirmed uniform nanosilica dispersion, reduced voids, and stronger fibre–matrix interaction. Overall, the combined use of surface treatment, nanosilica reinforcement, and natural fibers effectively improves the mechanical, shear, and machining performance of FMLs.

纤维金属层压板(FMLs)是一种先进的混合材料,它结合了纤维复合材料的轻量化优势和金属层的结构稳定性,使其在汽车、航空航天、国防和建筑应用中具有吸引力。然而,在天然纤维、填料和金属层之间实现强大的界面粘附仍然是一个重大挑战。本研究的重点是通过硅烷表面处理,提高预应力槟榔纤维、SS316箔和纳米二氧化硅填料增强的天然纤维基FMLs的性能。采用3-氨基丙基三乙氧基硅烷(3-APTES)偶联剂促进Si-O-Si键合,提高环氧基内相容性。层压板采用真空装袋制造,并在130°C下进行后固化,以提高稳定性。在所有成分中,含有40 vol.%硅烷处理的预应力胶砂纤维、SS316箔和2.0 vol.%纳米二氧化硅的层压板表现出优异的性能,达到了162 MPa和182 MPa的拉伸和弯曲强度,同时增强了剪切性能,减少了钻井引起的损伤。扫描电镜分析证实纳米二氧化硅分散均匀,空隙减少,纤维基质相互作用更强。总体而言,表面处理、纳米二氧化硅增强和天然纤维的结合使用有效地提高了fml的力学、剪切和加工性能。
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引用次数: 0
Enhancing Water Conservation in Hydroponically Grown Strawberries using Potassium Silicate 硅酸钾提高水培草莓保水性能
IF 3.3 3区 材料科学 Q3 CHEMISTRY, PHYSICAL Pub Date : 2025-12-04 DOI: 10.1007/s12633-025-03534-x
Prosanta Kumar Dash, Aaliyah Waller, TaKarehia Baltimore, Milon Chowdhury

Purpose

Deficit irrigation presents significant potential for water savings, making it increasingly popular worldwide as a method to reduce freshwater consumption over time. The low water productivity of strawberries is often attributed to excessive water use and the limited ability of cultivars to optimize fruit set and yield in hydroponic systems. This study aimed to evaluate three management strategies cultivar selection, irrigation frequency, and potassium silicate application frequency on the growth, water conservation, and production efficiency of hydroponically grown strawberries.

Methods

The experiment followed a split-plot design, with 'Albion' and 'Chandler' cultivars as the main plot treatments, and a factorial arrangement of irrigation frequency (once/day vs. twice/day) and potassium silicate (AgSil16H) application frequency (6, 9, 12, 15 weeks) randomly assigned to the subplots.

Results

Results indicated that foliar application of potassium silicate enhanced plant vigor and contributed to water conservation (34%) in hydroponically grown strawberries compared to the control, where no potassium silicate was applied. Notably, a 12-week potassium silicate application boosted photosynthetic rates and improved water conservation, thereby enhancing plant productivity and water use efficiency. For 'Chandler' cultivar, potassium silicate treatment led to a 23% increase in net assimilation rate, a 29% rise in stomatal conductance, and a 33% reduction in transpiration loss. Additionally, electrolyte leakage decreased by 25%, while maintaining steady intercellular CO2 concentrations. Strawberry plants treated with potassium silicate and irrigated once daily reduced water usage by 34% compared to untreated plants. Furthermore, flowering occurred 4 days earlier in treated plants, while fruit set increased by 16% and flower drop decreased by 13% compared to controls. Among all treatments, the 'Chandler' cultivar, irrigated once per day and treated with potassium silicate for 12 weeks, showed superior growth and significant water savings over the control group. Potassium silicate treatment for 12 weeks also resulted in a 28% higher marketable fruit yield compared to the control.

Conclusion

Therefore, potassium silicate (AgSil16H) demonstrated its potential as a promising fertilizer under deficit irrigation conditions, effectively conserving water and improving productivity in hydroponically grown strawberries.

Graphical Abstract

亏缺灌溉具有巨大的节水潜力,随着时间的推移,它作为一种减少淡水消耗的方法在全世界越来越受欢迎。水培系统中草莓水分产量低通常是由于水分利用过多和品种优化坐果和产量的能力有限造成的。本研究旨在评价水培草莓品种选择、灌溉频率和硅酸钾施用频率3种管理策略对水培草莓生长、保水和生产效率的影响。方法采用分块试验设计,以“Albion”和“Chandler”品种为主要小区处理,按灌溉频率(1次/d vs. 2次/d)和硅酸钾(AgSil16H)施用频率(6、9、12、15周)随机分配到子小区。结果与不施用硅酸钾的对照相比,水培草莓叶面施用硅酸钾提高了植株活力,节约了水分(34%)。值得注意的是,施用12周的硅酸钾提高了光合速率,改善了水分保存,从而提高了植物的生产力和水分利用效率。“Chandler”品种的净同化率增加23%,气孔导度增加29%,蒸腾损失减少33%。此外,电解质泄漏减少了25%,同时保持了细胞间二氧化碳浓度的稳定。与未经处理的草莓植株相比,施用硅酸钾并每天灌溉一次的草莓植株用水量减少了34%。此外,与对照相比,处理植株的开花时间提前了4天,坐果量增加了16%,落花量减少了13%。在所有处理中,“Chandler”品种,每天灌溉一次,硅酸钾处理12周,比对照组表现出更好的生长和显著的节水。硅酸钾处理12周后,可销售的果实产量也比对照高28%。结论在亏缺灌溉条件下,硅酸钾(AgSil16H)作为一种有潜力的肥料,可以有效地节约水分,提高水培草莓的产量。图形抽象
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引用次数: 0
Ferroelectric Junctionless Tunnel FET Mimicking LIF Neural Dynamics 模拟LIF神经动力学的铁电无结隧道场效应管
IF 3.3 3区 材料科学 Q3 CHEMISTRY, PHYSICAL Pub Date : 2025-12-03 DOI: 10.1007/s12633-025-03579-y
Priyanka, Meena Panchore,  Aaryan

In pursuit of devices that mirror real neural characteristics, this paper illustrates a leaky-integrate-fire (LIF) neuron implementated using Si doped HfO(_2) ferroelectric junction-less Tunnel FET (FE-JLTFET). The leaky-integration process is thought to be mimicked using BTBT phenomena. Furthermore, back gate biasing is not necessary to cause the floating body to restrict the excess charge carrier. Avoiding metallurgical doping, the problems and the manufacturing complexity can be solved. Using the ferroelectric insulator with normal oxide in the gate stack acts as a step-up voltage transformer. Thus, it only needs drain biased at 0.3V, which is significantly less than its corresponding DGJL FET, PD-SOI MOSFET, LBIMOS, bulk FinFETs and Si NIPIN based silicon neurons. The proposed device requires only 7fJ of energy per spike, exhibiting markedly superior energy efficiency compared to existing neuromorphic devices such as Phase Change CMOS, PD-SOI MOSFET, PCMO RRAM, FBFET, LBIMOS, DGJL FET respectively. Additionally, it exhibits spiking frequencies in the GHz range (8 times higher than biological neurons) at threshold voltage of 0.42V and threshold current of 0.5mA/(mu )m. As a result, it is assumed that the proposed device based leaky-integrated fire neuron is better suitable for implementing the SNN at large-scale due to less energy consumption, area efficient and CMOS adoptable.

为了追求反映真实神经特性的器件,本文展示了一种使用掺硅HfO (_2)无铁电结隧道场效应管(FE-JLTFET)实现的漏积火(LIF)神经元。泄漏集成过程被认为是用bt现象来模拟的。此外,后门偏置并不是导致浮体限制多余载流子的必要条件。避免了冶金掺杂,解决了这些问题和制造的复杂性。在栅极堆中使用具有正常氧化物的铁电绝缘子作为升压互感器。因此,它只需要0.3V的漏极偏置,这明显低于相应的DGJL FET、PD-SOI MOSFET、LBIMOS、体finfet和Si NIPIN硅神经元。与现有的神经形态器件(如相变CMOS、PD-SOI MOSFET、PCMO RRAM、fbet、LBIMOS、DGJL FET)相比,所提出的器件每个尖峰只需要7fJ的能量,表现出明显优越的能量效率。此外,在阈值电压为0.42V,阈值电流为0.5mA/ (mu ) m时,其峰值频率在GHz范围内(比生物神经元高8倍)。因此,假设基于器件的泄漏集成火神经元由于能耗低,面积高效和CMOS可采用而更适合大规模实现SNN。
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引用次数: 0
A Facile and Green Synthesis of White Carbon Black from Coal Gangue Acid Leaching Residue by Low-Temperature Ammonium Fluoride Activation 低温氟化铵活化煤矸石酸浸渣制备白炭黑的简便绿色工艺研究
IF 3.3 3区 材料科学 Q3 CHEMISTRY, PHYSICAL Pub Date : 2025-12-03 DOI: 10.1007/s12633-025-03502-5
Ke Yang, Chuncai Zhou, Zixuan Wang, Feng Wang, Guijian Liu

The extraction of critical elements from coal gangue has resulted in rapid accumulation of silica-rich byproducts, imposing a significant burden on the environment. In this study, a novel and environmentally sustainable approach was proposed for synthesizing high-purity white carbon black from coal gangue acid leaching residue via ammonium fluoride (NH4F)-assisted activation. The F/Si molar ratio, roasting temperature, and roasting time were investigated in detail to elucidate their impacts on fluorination roasting process. Systematic characterization mechanistically revealed that siloxane (Si-O-Si) bonds in amorphous silica were cleaved through F⁻ ions nucleophilic attack. This selective bond cleavage fragments the tetrahedral framework into discrete [SiO4] units, which subsequently react with NH4F to form water-soluble (NH4)2SiF6 intermediates. Through the integrated process of fluorination roasting, water leaching, and ammonia precipitation, the leaching efficiency of (NH4)2SiF6 reached 99.76%, while the white carbon black product with purity and recovery rate of 98.16% and 95.20%, respectively. The closed-loop design achieved 81.45% recovery of high-purity NH₄F (99.57%) from fluoride-rich filtrate via evaporative crystallization, coupled with capture of 74.34% roasting-derived ammonia gas as 0.2313 mol/L aqueous ammonia (200 mL DI water) for precipitation reuse, thereby largely eliminating fluoride and ammonia discharge as environmental pollutants. This work offers a unique approach for the further study on the facile synthesis of white carbon black with similar mineral composition.

Graphical Abstract

从煤矸石中提取关键元素导致富含二氧化硅的副产品迅速积累,对环境造成重大负担。本研究提出了一种以煤矸石酸浸渣为原料,通过氟化铵(NH4F)辅助活化合成高纯白炭黑的新方法。研究了氟硅摩尔比、焙烧温度和焙烧时间对氟化焙烧过程的影响。系统表征揭示了非晶态二氧化硅中的硅氧烷(Si-O-Si)键是通过F -毒菌亲核攻击而断裂的。这种选择性键裂解将四面体骨架裂解成离散的[SiO4]单元,这些单元随后与NH4F反应形成水溶性(NH4)2SiF6中间体。通过氟化焙烧、水浸、氨沉淀一体化工艺,(NH4)2SiF6的浸出效率达到99.76%,白炭黑产品的纯度和回收率分别达到98.16%和95.20%。闭环设计通过蒸发结晶从富氟滤液中回收81.45%(99.57%)的高纯度NH₄F,并将74.34%的焙烧产生的氨气捕获为0.2313 mol/L的氨水(200 mL去离子水)进行沉淀回用,从而在很大程度上消除了氟化物和氨作为环境污染物的排放。这项工作为进一步研究具有相似矿物成分的白炭黑的易合成提供了一条独特的途径。图形抽象
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引用次数: 0
Effect of Elevated Temperatures on the Mechanical and Durability Properties of Green Concrete with Waste Glass Powder 高温对含废玻璃粉绿色混凝土力学性能和耐久性的影响
IF 3.3 3区 材料科学 Q3 CHEMISTRY, PHYSICAL Pub Date : 2025-12-02 DOI: 10.1007/s12633-025-03536-9
Sheelan Mahmoud Hama, Amer Salman Jamel, Taher A. Tawfik

In order to develop sustainable construction methods, it is necessary to incorporate waste materials into the concrete production process. This study evaluates the mechanical, permeability, and microstructural performance of green concrete incorporating waste glass powder (WGP) as a partial cement replacement under elevated temperature conditions. Concrete mixes with 0%, 10%, and 15% WGP were tested for compressive strength, flexural strength, elastic modulus, porosity, sorptivity, and microstructure. Results showed that incorporating 15% WGP increased compressive strength by up to 54% at ambient temperature and retained about 55% of its strength at 600 °C, compared to 40% for the control mix. Porosity and sorptivity were reduced by approximately 20–25%, indicating improved impermeability. The Si/Ca ratio increased by up to 38% as a result of improved pozzolanic reactivity and denser C-S–H formation, which were verified by SEM test. The results demonstrated that WGP not only reduces cement use but also improves durability and thermal resistance. This supports its application in structural concretes that are eco-efficient and fire-resistant. The findings demonstrate WGP’s potential for widespread use in sustainable infrastructure, which might lower CO2 emissions and increase recycling of waste in the building sector.

为了开发可持续的施工方法,有必要将废料纳入混凝土生产过程中。本研究评估了在高温条件下,将废玻璃粉(WGP)作为部分水泥替代品的绿色混凝土的力学、渗透性和微观结构性能。测试了0%、10%和15% WGP的混凝土混合料的抗压强度、抗弯强度、弹性模量、孔隙率、吸附性和微观结构。结果表明,加入15% WGP的混合物在室温下的抗压强度提高了54%,在600℃时保持了约55%的强度,而对照组混合物的抗压强度为40%。孔隙度和吸附率降低了约20-25%,表明抗渗性得到了改善。通过SEM测试证实,由于改善了火山灰的反应性和更密集的C-S-H形成,Si/Ca比提高了38%。结果表明,WGP不仅减少了水泥用量,而且提高了耐久性和耐热性。这支持了它在结构混凝土中的应用,既环保又防火。研究结果表明,WGP在可持续基础设施中有广泛应用的潜力,这可能会降低二氧化碳排放,并增加建筑行业废物的回收利用。
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引用次数: 0
Silica-Based Nanotechnologies for Dye Pollutant Removal: A Review of Functionalized versus Biogenic Approaches 二氧化硅基纳米技术去除染料污染物:功能化与生物源方法综述
IF 3.3 3区 材料科学 Q3 CHEMISTRY, PHYSICAL Pub Date : 2025-12-02 DOI: 10.1007/s12633-025-03549-4
Neeta Gupta,  Tileshwar,  Bhuneshwar,  Bhumika,  Khushboo,  Tanu,  Jagriti, Ashok Raj Patel

Synthetic dye discharge into water sources offers substantial environmental and health problems due to its toxicity, probable carcinogenic effects, and resistance to natural degradation. These qualities make dye removal from wastewater more difficult, and traditional treatment procedures frequently fail. Recent developments have highlighted the potential of silica-based nanoparticles in addressing this issue. Functionalized silica and biogenic silica are two major groups. Biogenic silica generated from agricultural leftovers provides a long-term and cost-effective option, whereas functionalized silica is known for its high surface area and ability to be tuned for specific dye interactions. This paper looks at different dye kinds, removal processes, and the use of silica nanoparticles in wastewater treatment. It also investigates present limitations, environmental concerns, and the need for additional research to improve the usability of these materials in industrial applications.

Graphical Abstract

合成染料排放到水源中,由于其毒性、可能的致癌作用和对自然降解的抵抗力,造成了严重的环境和健康问题。这些特性使得从废水中去除染料变得更加困难,传统的处理方法经常失败。最近的发展突出了硅基纳米颗粒在解决这一问题方面的潜力。功能化二氧化硅和生物源二氧化硅是两大类。从农业剩余物中产生的生物二氧化硅提供了一个长期和具有成本效益的选择,而功能化二氧化硅以其高表面积和调节特定染料相互作用的能力而闻名。本文着眼于不同的染料种类,去除工艺,以及二氧化硅纳米颗粒在废水处理中的应用。它还调查了目前的限制、环境问题以及进一步研究以提高这些材料在工业应用中的可用性的必要性。图形抽象
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引用次数: 0
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Silicon
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