To address the issues of low thermal conductivity and slow heat transfer rates in Phase Change Materials (PCM) within Energy Storage Evacuated Tube Solar Collectors (ES-ETSC), this study proposes a novel fin structure incorporating axial corrugated fins within the evacuated tubes. Through a combined experimental and numerical simulation approach, this structure was compared with a straight fin configuration. Single-factor and Response Surface Method (RSM) were employed to optimize the axial length, radial length-to-width ratio, and angle of the corrugated fins. Results indicate that compared to straight fins, corrugated fins increase the PCM's final temperature by 33 K and reduce complete liquefaction time by 2.93 h. Single-factor analysis reveals that axial length and radial length-to-width ratio are primary factors influencing heat transfer, while the deflection angle has a relatively minor effect. Through optimization of the multi-factor interactive response surface, the optimal structural parameter combination for the corrugated fins (fin height 1700 mm, length-to-width ratio 8:1, Angle 150.6°) was determined. Compared with the optimized rectangular fins (1700 mm, length-to-width ratio 4:2), the average heat release efficiency of the corrugated fin system has increased by 40.5%. By optimizing the key parameters of axial corrugated fins, this work significantly enhances PCM thermal conductivity and overall heat exchange efficiency in ES-ETSC, thereby providing an innovative design solution and a robust theoretical framework.
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