Pub Date : 2026-04-01Epub Date: 2026-02-08DOI: 10.1016/j.applthermaleng.2026.130158
Jialin Liu , Guoqing Li , Kaiyang Liu , Guomiao Feng , Xingen Lu
Due to the different temperature and velocity distribution in film cooling, the aerodynamic losses are unavoidable during the mixing process between the coolant and the mainstream. To address this problem, loss mechanisms were experimentally investigated by two types of double-jet holes (DJFC, DJFC7) and three types of triple-jet holes (3CY, NSIS, CRESCENT), under different blowing ratios (M = 0.5, 1.5, 2.0) and Mach numbers (Ma = 0.1, 0.2, 0.3). From the perspectives of the secondary kinetic energy coefficient and viscous entropy generation, the loss mechanism caused by coolant-mainstream mixing and viscous dissipation were systematically analyzed. The results show that in the double-jet configurations, mixing loss is reduced in DJFC7 due to its converging inlet design, which breaks up the vortex structures formed by the coolant outflow and reduces interference among multiple vortices. In the triple-jet configurations, CRESCENT exhibits the lowest total pressure loss owing to its crescent-shaped exit design, which weakens the kidney vortex effect, resulting in more stable vortex structures and minimal entropy generation. Furthermore, analysis of the Lamb vector and its divergence reveals the influence of vortex structures on coolant wall attachment behavior and momentum exchange. This study provides theoretical and experimental foundations for the design of high-performance film cooling from the viewpoint of aerodynamics.
{"title":"Experimental investigation on mixing loss mechanism of different combined holes","authors":"Jialin Liu , Guoqing Li , Kaiyang Liu , Guomiao Feng , Xingen Lu","doi":"10.1016/j.applthermaleng.2026.130158","DOIUrl":"10.1016/j.applthermaleng.2026.130158","url":null,"abstract":"<div><div>Due to the different temperature and velocity distribution in film cooling, the aerodynamic losses are unavoidable during the mixing process between the coolant and the mainstream. To address this problem, loss mechanisms were experimentally investigated by two types of double-jet holes (DJFC, DJFC7) and three types of triple-jet holes (3CY, NSIS, CRESCENT), under different blowing ratios (<em>M</em> = 0.5, 1.5, 2.0) and Mach numbers (<em>Ma</em> = 0.1, 0.2, 0.3). From the perspectives of the secondary kinetic energy coefficient and viscous entropy generation, the loss mechanism caused by coolant-mainstream mixing and viscous dissipation were systematically analyzed. The results show that in the double-jet configurations, mixing loss is reduced in DJFC7 due to its converging inlet design, which breaks up the vortex structures formed by the coolant outflow and reduces interference among multiple vortices. In the triple-jet configurations, CRESCENT exhibits the lowest total pressure loss owing to its crescent-shaped exit design, which weakens the kidney vortex effect, resulting in more stable vortex structures and minimal entropy generation. Furthermore, analysis of the Lamb vector and its divergence reveals the influence of vortex structures on coolant wall attachment behavior and momentum exchange. This study provides theoretical and experimental foundations for the design of high-performance film cooling from the viewpoint of aerodynamics.</div></div>","PeriodicalId":8201,"journal":{"name":"Applied Thermal Engineering","volume":"290 ","pages":"Article 130158"},"PeriodicalIF":6.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146186271","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-02-02DOI: 10.1016/j.applthermaleng.2026.129996
Ying Yin , Hao An , Yuan Zhang , Dexin Zhang , Liang Gong , Yan Li
While a microchannel heat sink is promising for enhancing heat transfer in high-performance chips, it still faces challenges such as flow boiling instabilities. To balance the heat transfer and instability in such systems, a multi-objective optimization framework integrating a response surface methodology (RSM) and non-dominated sorting genetic algorithm II (NSGA-II) is proposed in this paper, aiming to optimize the overall performance of flow boiling in microchannels embedded with the new designed circular interrupted coaxial pin-fins (CICP). A response surface regression model (i.e., a surrogate model) is established via a Box-Behnken design of the RSM to predict the flow boiling behavior in the CICP microchannel. NSGA-II is then applied for parametric optimization based on the surrogate model, yielding Pareto-optimal solutions. The results show that the optimal solution achieves a 39.6% reduction in flow boiling instability and a 6.3% improvement in the comprehensive performance evaluation factor compared to the original design. The improved heat transfer is primarily attributed to the distributed pin-fins, which increase the convective surface area and promote fluid mixing. Furthermore, the optimal solution was validated by a computational fluid dynamics (CFD) simulation of the flow boiling in the CICP microchannels, showing a maximum relative error of less than 4.3%. This confirms the effectiveness of the proposed optimization framework in improving the heat transfer performance while mitigating the instabilities of the flow boiling.
{"title":"Multi-objective optimization of heat transfer and flow boiling instability in circular interrupted coaxial pin-fin microchannels","authors":"Ying Yin , Hao An , Yuan Zhang , Dexin Zhang , Liang Gong , Yan Li","doi":"10.1016/j.applthermaleng.2026.129996","DOIUrl":"10.1016/j.applthermaleng.2026.129996","url":null,"abstract":"<div><div>While a microchannel heat sink is promising for enhancing heat transfer in high-performance chips, it still faces challenges such as flow boiling instabilities. To balance the heat transfer and instability in such systems, a multi-objective optimization framework integrating a response surface methodology (RSM) and non-dominated sorting genetic algorithm II (NSGA-II) is proposed in this paper, aiming to optimize the overall performance of flow boiling in microchannels embedded with the new designed circular interrupted coaxial pin-fins (CICP). A response surface regression model (i.e., a surrogate model) is established via a Box-Behnken design of the RSM to predict the flow boiling behavior in the CICP microchannel. NSGA-II is then applied for parametric optimization based on the surrogate model, yielding Pareto-optimal solutions. The results show that the optimal solution achieves a 39.6% reduction in flow boiling instability and a 6.3% improvement in the comprehensive performance evaluation factor compared to the original design. The improved heat transfer is primarily attributed to the distributed pin-fins, which increase the convective surface area and promote fluid mixing. Furthermore, the optimal solution was validated by a computational fluid dynamics (CFD) simulation of the flow boiling in the CICP microchannels, showing a maximum relative error of less than 4.3%. This confirms the effectiveness of the proposed optimization framework in improving the heat transfer performance while mitigating the instabilities of the flow boiling.</div></div>","PeriodicalId":8201,"journal":{"name":"Applied Thermal Engineering","volume":"290 ","pages":"Article 129996"},"PeriodicalIF":6.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146186301","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-02-07DOI: 10.1016/j.applthermaleng.2026.130193
Basile Chaudoir, Samuel Gendebien, Vincent Lemort
Conventional single-zone heat exchanger models fail to resolve local temperature gradients, property variations, and phase transitions, while high-fidelity distributed models are often too computationally demanding to be embedded in integrated design optimization. To bridge this gap, this work presents a shell-and-tube heat exchanger sizing framework that couples a novel tube-pass-aware one-dimensional moving-boundary model with a particle swarm optimization algorithm. The modeling framework includes a user-defined discretization level, allowing a tunable balance between accuracy and computational cost. The optimization objective is the minimization of total heat exchanger mass, thereby reducing thermal inertia while lowering material use, handling requirements, and overall cost. Comparative validation against published reference cases under single-phase and two-phase operating conditions demonstrates heat exchanger mass reductions of 22 to 24%, while increasing modeling fidelity. The predictive accuracy was comparatively validated with the reference studies, with heat transfer deviations of approximately 1% and pressure-drop deviations below 10% for low discretization modeling. Achieving these improvements within a reasonable computational time, the optimization results show that the factors most strongly affecting heat exchanger mass are, in order of importance, the tube-thickness assumptions (−28 to −46%) as tubes represent 60 to 80% of the total mass, the discretization level (−10 to +56%), and the choice of objective function (−10%).
{"title":"An open-source moving-boundary approach for shell-and-tube heat exchanger sizing optimization","authors":"Basile Chaudoir, Samuel Gendebien, Vincent Lemort","doi":"10.1016/j.applthermaleng.2026.130193","DOIUrl":"10.1016/j.applthermaleng.2026.130193","url":null,"abstract":"<div><div>Conventional single-zone heat exchanger models fail to resolve local temperature gradients, property variations, and phase transitions, while high-fidelity distributed models are often too computationally demanding to be embedded in integrated design optimization. To bridge this gap, this work presents a shell-and-tube heat exchanger sizing framework that couples a novel tube-pass-aware one-dimensional moving-boundary model with a particle swarm optimization algorithm. The modeling framework includes a user-defined discretization level, allowing a tunable balance between accuracy and computational cost. The optimization objective is the minimization of total heat exchanger mass, thereby reducing thermal inertia while lowering material use, handling requirements, and overall cost. Comparative validation against published reference cases under single-phase and two-phase operating conditions demonstrates heat exchanger mass reductions of 22 to 24%, while increasing modeling fidelity. The predictive accuracy was comparatively validated with the reference studies, with heat transfer deviations of approximately 1% and pressure-drop deviations below 10% for low discretization modeling. Achieving these improvements within a reasonable computational time, the optimization results show that the factors most strongly affecting heat exchanger mass are, in order of importance, the tube-thickness assumptions (−28 to −46%) as tubes represent 60 to 80% of the total mass, the discretization level (−10 to +56%), and the choice of objective function (−10%).</div></div>","PeriodicalId":8201,"journal":{"name":"Applied Thermal Engineering","volume":"290 ","pages":"Article 130193"},"PeriodicalIF":6.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146186334","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-02-05DOI: 10.1016/j.applthermaleng.2026.130107
Sirine Dhaoui , Abdallah Bouabidi , Mohammed El Hadi Attia , Moataz M. Abdel-Aziz , Saif Ali Kadhim
This study experimentally and numerically investigates the thermal performance and freshwater productivity of a conventional pyramid solar still (CPSS) versus five modified designs (MPSS) with varying cylindrical fin heights (25, 35, 45, 55, and 65 mm). Through comprehensive testing under real solar conditions in Gabes, Tunisia, the 45 mm fin configuration demonstrated optimal performance, achieving an 18.46% higher absorber temperature (77 °C vs. CPSS's 65 °C) and 46.2% greater evaporative heat transfer coefficient (42.50 vs. 29.07 W/m2·K). Among the five MPSS variants, the 45 mm fins provided the ideal balance between heat transfer enhancement and fluid dynamics, yielding 80.9% more daily distillate (3443.07 vs. 1903.29 mL/m2) while maintaining efficient vapor circulation. Computational fluid dynamics (CFD) simulations of all five MPSS configurations revealed that while shorter fins (25–35 mm) provided limited improvement, taller fins (55–65 mm) caused flow disruptions despite their larger surface area. The 45 mm MPSS doubled energy efficiency (34.8% vs. 16.98%) and tripled exergy efficiency (3.04% vs. 1.21%) compared to CPSS, with CFD validation showing excellent agreement (R2 > 0.95) for all five models. These findings demonstrate that cylindrical fin height critically impacts solar still performance, with the 45 mm MPSS emerging as the most effective design.
本研究通过实验和数值研究了传统金字塔太阳能蒸馏器(CPSS)与五种不同圆柱翅片高度(25、35、45、55和65 mm)的改进设计(MPSS)的热性能和淡水生产力。通过在突尼斯Gabes的真实太阳能条件下的综合测试,45毫米翅片结构表现出最佳性能,吸收温度提高18.46%(77°C),蒸发换热系数提高46.2% (42.50 vs 29.07 W/m2·K)。在五种MPSS变体中,45毫米的鳍片在传热增强和流体动力学之间提供了理想的平衡,在保持有效蒸汽循环的同时,每日馏分增加80.9% (3443.07 mL/m2 vs. 1903.29 mL/m2)。计算流体动力学(CFD)模拟表明,虽然短鳍(25-35 mm)的改善效果有限,但长鳍(55-65 mm)的表面积更大,但会导致流动中断。与CPSS相比,45 mm MPSS的能源效率翻了一番(34.8%对16.98%),火用效率翻了三倍(3.04%对1.21%),CFD验证显示所有五种模型的一致性都很好(R2 > 0.95)。这些发现表明,圆柱形翅片高度对太阳能静止器的性能有重要影响,其中45毫米的MPSS是最有效的设计。
{"title":"Geometric optimization of solar stills: How fin height dictates heat transfer and fluid dynamics in pyramid designs","authors":"Sirine Dhaoui , Abdallah Bouabidi , Mohammed El Hadi Attia , Moataz M. Abdel-Aziz , Saif Ali Kadhim","doi":"10.1016/j.applthermaleng.2026.130107","DOIUrl":"10.1016/j.applthermaleng.2026.130107","url":null,"abstract":"<div><div>This study experimentally and numerically investigates the thermal performance and freshwater productivity of a conventional pyramid solar still (CPSS) versus five modified designs (MPSS) with varying cylindrical fin heights (25, 35, 45, 55, and 65 mm). Through comprehensive testing under real solar conditions in Gabes, Tunisia, the 45 mm fin configuration demonstrated optimal performance, achieving an 18.46% higher absorber temperature (77 °C vs. CPSS's 65 °C) and 46.2% greater evaporative heat transfer coefficient (42.50 vs. 29.07 W/m<sup>2</sup>·K). Among the five MPSS variants, the 45 mm fins provided the ideal balance between heat transfer enhancement and fluid dynamics, yielding 80.9% more daily distillate (3443.07 vs. 1903.29 mL/m<sup>2</sup>) while maintaining efficient vapor circulation. Computational fluid dynamics (CFD) simulations of all five MPSS configurations revealed that while shorter fins (25–35 mm) provided limited improvement, taller fins (55–65 mm) caused flow disruptions despite their larger surface area. The 45 mm MPSS doubled energy efficiency (34.8% vs. 16.98%) and tripled exergy efficiency (3.04% vs. 1.21%) compared to CPSS, with CFD validation showing excellent agreement (R<sup>2</sup> > 0.95) for all five models. These findings demonstrate that cylindrical fin height critically impacts solar still performance, with the 45 mm MPSS emerging as the most effective design.</div></div>","PeriodicalId":8201,"journal":{"name":"Applied Thermal Engineering","volume":"290 ","pages":"Article 130107"},"PeriodicalIF":6.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146186340","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-02-23DOI: 10.1016/j.applthermaleng.2026.130407
J. Sun , P. Pei , C. Wang , L. Tang
The thermal storage efficiency and primary controlling factors of seasonal borehole thermal energy storage (BTES) in rock masses were investigated through field investigation and numerical simulation. Gently dipping and steeply dipping fracture patterns were assumed, and the storage efficiency was calculated considering groundwater fluctuation patterns over an annual scale. The results indicated that, in the case of gently dipping fractures with stable groundwater recharge, the thermal storage efficiency reached 78.18%. Heat loss primarily occurred during the middle to late stages of the charging period and the early stage of the discharging period. In the case of steeply dipping with stable groundwater recharge, the thermal storage efficiency reached 79.35%, with heat loss predominantly occurring during the discharging period. In the case of gently dipping fractures with fluctuating groundwater recharge, the thermal storage efficiency dropped to 41.11%. Heat loss primarily occurred during the charging period, while groundwater flow served as a thermal source during the discharging period, rather than driving energy loss. Further analysis revealed that, compared to fracture dip angles, the seasonal fluctuation of groundwater had the most prominent impact on BTES performance. The findings provide scientific guidance for feasibility assessment, site selection and operation optimization of BTES projects in bedrock.
{"title":"Investigation of borehole thermal storage efficiency in rock masses and primary controlling factors","authors":"J. Sun , P. Pei , C. Wang , L. Tang","doi":"10.1016/j.applthermaleng.2026.130407","DOIUrl":"10.1016/j.applthermaleng.2026.130407","url":null,"abstract":"<div><div>The thermal storage efficiency and primary controlling factors of seasonal borehole thermal energy storage (BTES) in rock masses were investigated through field investigation and numerical simulation. Gently dipping and steeply dipping fracture patterns were assumed, and the storage efficiency was calculated considering groundwater fluctuation patterns over an annual scale. The results indicated that, in the case of gently dipping fractures with stable groundwater recharge, the thermal storage efficiency reached 78.18%. Heat loss primarily occurred during the middle to late stages of the charging period and the early stage of the discharging period. In the case of steeply dipping with stable groundwater recharge, the thermal storage efficiency reached 79.35%, with heat loss predominantly occurring during the discharging period. In the case of gently dipping fractures with fluctuating groundwater recharge, the thermal storage efficiency dropped to 41.11%. Heat loss primarily occurred during the charging period, while groundwater flow served as a thermal source during the discharging period, rather than driving energy loss. Further analysis revealed that, compared to fracture dip angles, the seasonal fluctuation of groundwater had the most prominent impact on BTES performance. The findings provide scientific guidance for feasibility assessment, site selection and operation optimization of BTES projects in bedrock.</div></div>","PeriodicalId":8201,"journal":{"name":"Applied Thermal Engineering","volume":"292 ","pages":"Article 130407"},"PeriodicalIF":6.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147386853","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-02-18DOI: 10.1016/j.applthermaleng.2026.130286
Liwei Dong , Minxia Li , Chaobin Dang , Jintao Niu , Chenxu Wang
The photothermal superhydrophobic surface, which combines photothermal and superhydrophobic properties, representing a key technology for achieving surface anti-icing, ice-melting and rapid deicing. Three copper-based photothermal surfaces were prepared: a superhydrophobic copper surface (SHCS), a Cu-Ag superhydrophobic photothermal surface (SHCS (Cu-Ag)) and a Cu-CuO superhydrophobic photothermal surface (SHCS (Cu-CuO)). The smooth bare copper surface (SBCS) was used as the control surface. The SHCS (Cu-Ag) and the SHCS (Cu-CuO) are based on the micro-nano structure of the SHCS by introducing photothermal materials silver nanoparticles and copper oxide, with absorptivity as high as 95.50% and 95.90% at 808 nm, respectively. The results of the anti-icing tests indicate that the SHCS (Cu-CuO) delayed icing by 1625 s at −10 °C compared to the SBCS due to the significant increase in its surface roughness. Horizontal photothermal ice-melting experiments were conducted on each surface, and the ice-melting initiation illumination intensities of each surface were obtained. Meanwhile, the influence of the variation of illumination intensity on the ice-melting process was discussed. The initiation illumination intensity of the SHCS at the initial surface stabilization temperature of −10 °C is 0.15 W/cm2, which is 0.85 W/cm2 lower than that of the SBCS. The initiation radiation intensities of SHCS (Cu-Ag) and SHCS (Cu-CuO) were further reduced to 0.10 W/cm2 due to the further improvement of their photothermal capabilities. The advantages of the SHCS (Cu-Ag) and the SHCS (Cu-CuO) are primarily evident in the low illumination intensity range. Compared with the SHCS, at an illumination of 0.15 W/cm2, the total-ice-melting times of the SHCS (Cu-Ag) and the SHCS (Cu-CuO) are decreased by 33.40% and 51.53%, respectively. Furthermore, photothermal deicing experiments on inclined surfaces demonstrate that the SHCS (Cu-CuO) exhibits the most outstanding deicing performance. Even at the initiation illumination intensity, rapid ice removal is achieved at illumination angles of 60° at both −10 °C and −15 °C. And compared with the illumination energy of the SHCS, the energy consumption of the SHCS (Cu-CuO) is reduced by about 14.31% at −10 °C.
{"title":"Copper-based photothermal superhydrophobic surfaces with multi-level structures for applications of anti-icing, ice-melting and rapid deicing","authors":"Liwei Dong , Minxia Li , Chaobin Dang , Jintao Niu , Chenxu Wang","doi":"10.1016/j.applthermaleng.2026.130286","DOIUrl":"10.1016/j.applthermaleng.2026.130286","url":null,"abstract":"<div><div>The photothermal superhydrophobic surface, which combines photothermal and superhydrophobic properties, representing a key technology for achieving surface anti-icing, ice-melting and rapid deicing. Three copper-based photothermal surfaces were prepared: a superhydrophobic copper surface (SHCS), a Cu-Ag superhydrophobic photothermal surface (SHCS (Cu-Ag)) and a Cu-CuO superhydrophobic photothermal surface (SHCS (Cu-CuO)). The smooth bare copper surface (SBCS) was used as the control surface. The SHCS (Cu-Ag) and the SHCS (Cu-CuO) are based on the micro-nano structure of the SHCS by introducing photothermal materials silver nanoparticles and copper oxide, with absorptivity as high as 95.50% and 95.90% at 808 nm, respectively. The results of the anti-icing tests indicate that the SHCS (Cu-CuO) delayed icing by 1625 s at −10 °C compared to the SBCS due to the significant increase in its surface roughness. Horizontal photothermal ice-melting experiments were conducted on each surface, and the ice-melting initiation illumination intensities of each surface were obtained. Meanwhile, the influence of the variation of illumination intensity on the ice-melting process was discussed. The initiation illumination intensity of the SHCS at the initial surface stabilization temperature of −10 °C is 0.15 W/cm<sup>2</sup>, which is 0.85 W/cm<sup>2</sup> lower than that of the SBCS. The initiation radiation intensities of SHCS (Cu-Ag) and SHCS (Cu-CuO) were further reduced to 0.10 W/cm<sup>2</sup> due to the further improvement of their photothermal capabilities. The advantages of the SHCS (Cu-Ag) and the SHCS (Cu-CuO) are primarily evident in the low illumination intensity range. Compared with the SHCS, at an illumination of 0.15 W/cm<sup>2</sup>, the total-ice-melting times of the SHCS (Cu-Ag) and the SHCS (Cu-CuO) are decreased by 33.40% and 51.53%, respectively. Furthermore, photothermal deicing experiments on inclined surfaces demonstrate that the SHCS (Cu-CuO) exhibits the most outstanding deicing performance. Even at the initiation illumination intensity, rapid ice removal is achieved at illumination angles of 60° at both −10 °C and −15 °C. And compared with the illumination energy of the SHCS, the energy consumption of the SHCS (Cu-CuO) is reduced by about 14.31% at −10 °C.</div></div>","PeriodicalId":8201,"journal":{"name":"Applied Thermal Engineering","volume":"292 ","pages":"Article 130286"},"PeriodicalIF":6.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147386947","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-01-22DOI: 10.1016/j.applthermaleng.2026.129787
Liang Tian, Fuxing Zhao, Jiachao Wu
Addressing the issues of high energy consumption, high carbon emissions, and significant load fluctuations at oilfield crude export terminals, this paper investigates a solar cogeneration system. Its core lies in employing coupled molten salt thermal storage technology to resolve the contradictions between energy intermittency and seasonality. Using Aspen Plus software, a collection-storage-Rankine cycle model was constructed for different working fluids. Embedding thermodynamic constraints via a physical information neural network, the study developed an ANN-NSGA-II multi-objective collaborative optimization framework. This achieved Pareto optimisation of the system's thermodynamic energy efficiency, economic benefits, and environmental performance. The multi-objective optimisation comparison results indicate that the optimal system (a combined heat and power configuration utilizing molten salt for direct collection and storage, with a steam Rankine cycle for power generation) based on a steam Rankine cycle achieves a maximum thermal efficiency of 55.43%, with an internal rate of return (IRR) of 11.23% and annual CO₂ emissions reductions of 931.36 tonnes. Sensitivity analysis indicates that a power/heat coupling diverter ratio exceeding 0.4 ensures positive net electricity generation and sustained carbon reduction growth. Increasing the diversion ratio diminishes IRR, permitting dynamic operational optimisation based on real-time meteorological conditions and grid peak-shaving demands. The molten salt thermal storage system enables effective intraday energy management. It facilitates intelligent operational scheduling based on electricity price signals: generating power at full capacity during periods of high solar irradiance and high electricity prices, while storing heat during low-price periods. This strategy, optimized via the NSGA-II algorithm within a multi-dimensional framework considering solar radiation, electricity pricing, and load patterns, significantly reduces daily reliance on external heat supplementation and grid electricity purchases, demonstrating the engineering feasibility of the proposed system for managing daily energy imbalances.
This work establishes a replicable, optimized technical paradigm for solar-assisted decarbonization of industrial energy systems, offering a viable pathway for the large-scale substitution of fossil fuels in the oil and gas sector.
{"title":"Optimisation study of solar-coupled combined heat and power for crude oil export terminals","authors":"Liang Tian, Fuxing Zhao, Jiachao Wu","doi":"10.1016/j.applthermaleng.2026.129787","DOIUrl":"10.1016/j.applthermaleng.2026.129787","url":null,"abstract":"<div><div>Addressing the issues of high energy consumption, high carbon emissions, and significant load fluctuations at oilfield crude export terminals, this paper investigates a solar cogeneration system. Its core lies in employing coupled molten salt thermal storage technology to resolve the contradictions between energy intermittency and seasonality. Using Aspen Plus software, a collection-storage-Rankine cycle model was constructed for different working fluids. Embedding thermodynamic constraints via a physical information neural network, the study developed an ANN-NSGA-II multi-objective collaborative optimization framework. This achieved Pareto optimisation of the system's thermodynamic energy efficiency, economic benefits, and environmental performance. The multi-objective optimisation comparison results indicate that the optimal <span><math><msub><mi>RD</mi><mn>2</mn></msub></math></span> system (a combined heat and power configuration utilizing molten salt for direct collection and storage, with a steam Rankine cycle for power generation) based on a steam Rankine cycle achieves a maximum thermal efficiency of 55.43%, with an internal rate of return (IRR) of 11.23% and annual CO₂ emissions reductions of 931.36 tonnes. Sensitivity analysis indicates that a power/heat coupling diverter ratio exceeding 0.4 ensures positive net electricity generation and sustained carbon reduction growth. Increasing the diversion ratio diminishes IRR, permitting dynamic operational optimisation based on real-time meteorological conditions and grid peak-shaving demands. The molten salt thermal storage system enables effective intraday energy management. It facilitates intelligent operational scheduling based on electricity price signals: generating power at full capacity during periods of high solar irradiance and high electricity prices, while storing heat during low-price periods. This strategy, optimized via the NSGA-II algorithm within a multi-dimensional framework considering solar radiation, electricity pricing, and load patterns, significantly reduces daily reliance on external heat supplementation and grid electricity purchases, demonstrating the engineering feasibility of the proposed system for managing daily energy imbalances.</div><div>This work establishes a replicable, optimized technical paradigm for solar-assisted decarbonization of industrial energy systems, offering a viable pathway for the large-scale substitution of fossil fuels in the oil and gas sector.</div></div>","PeriodicalId":8201,"journal":{"name":"Applied Thermal Engineering","volume":"290 ","pages":"Article 129787"},"PeriodicalIF":6.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146122542","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-02-07DOI: 10.1016/j.applthermaleng.2026.130188
Liu Yang , Yixin Yang , Tongwang Shi , Tao Tang , Mingbo Sun , Wang Han , Qinyuan Li , Rui Gu , Hongbo Wang , Dapeng Xiong , Jiajian Zhu
The supersonic combustion enhancement characteristics of a combined combustor configuration consisting of a backward-facing step and a cavity are investigated numerically in this paper. Numerical simulations are conducted using a hybrid RANS/LES method. Numerical validation is performed on an axisymmetric cavity supersonic combustor as the baseline configuration. The numerical results agree well with the experimental measurements. On this basis, this paper proposes a combined configuration of a backward-facing step and a cavity, introducing a connecting step upstream of the cavity to achieve combustion enhancement. By comparing the two configurations, it is found that the addition of the backward-facing step regulates the heat release distribution, shortens the premixing process, and lifts the boundary layer at the intersection zone of strong shock waves. In the combined configuration, the inflow decelerates under strong compression waves, resulting in extended fuel residence time, elevated vortex stretching, raised jet penetration boundary, all of which promote fuel mixing. Combustion initiates earlier in the combined configuration, with the step and its upstream region serving as key hot product zones. Premixed combustion dominates the flame combustion mode, and subsonic combustion prevails upstream of the step. The combustion efficiency is improved. Meanwhile, this improvement is accompanied by an increase in total pressure loss. In the combined configuration, the transport and fuel entrainment capabilities of large-scale vortex structures in the upstream region of the cavity are enhanced, leading to faster reaction rates in local areas. Most of the combustion occurs in the wrinkled flamelet mode and corrugated flamelet mode, with a small portion in the thin reaction zone mode.
{"title":"Combustion enhancement characteristics of backward-facing step in an axisymmetric scramjet","authors":"Liu Yang , Yixin Yang , Tongwang Shi , Tao Tang , Mingbo Sun , Wang Han , Qinyuan Li , Rui Gu , Hongbo Wang , Dapeng Xiong , Jiajian Zhu","doi":"10.1016/j.applthermaleng.2026.130188","DOIUrl":"10.1016/j.applthermaleng.2026.130188","url":null,"abstract":"<div><div>The supersonic combustion enhancement characteristics of a combined combustor configuration consisting of a backward-facing step and a cavity are investigated numerically in this paper. Numerical simulations are conducted using a hybrid RANS/LES method. Numerical validation is performed on an axisymmetric cavity supersonic combustor as the baseline configuration. The numerical results agree well with the experimental measurements. On this basis, this paper proposes a combined configuration of a backward-facing step and a cavity, introducing a connecting step upstream of the cavity to achieve combustion enhancement. By comparing the two configurations, it is found that the addition of the backward-facing step regulates the heat release distribution, shortens the premixing process, and lifts the boundary layer at the intersection zone of strong shock waves. In the combined configuration, the inflow decelerates under strong compression waves, resulting in extended fuel residence time, elevated vortex stretching, raised jet penetration boundary, all of which promote fuel mixing. Combustion initiates earlier in the combined configuration, with the step and its upstream region serving as key hot product zones. Premixed combustion dominates the flame combustion mode, and subsonic combustion prevails upstream of the step. The combustion efficiency is improved. Meanwhile, this improvement is accompanied by an increase in total pressure loss. In the combined configuration, the transport and fuel entrainment capabilities of large-scale vortex structures in the upstream region of the cavity are enhanced, leading to faster reaction rates in local areas. Most of the combustion occurs in the wrinkled flamelet mode and corrugated flamelet mode, with a small portion in the thin reaction zone mode.</div></div>","PeriodicalId":8201,"journal":{"name":"Applied Thermal Engineering","volume":"291 ","pages":"Article 130188"},"PeriodicalIF":6.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146154186","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-02-10DOI: 10.1016/j.applthermaleng.2026.130166
Qingwei Zhai , Peng Wang , Zhonghui Tian , Kun Wang , Dongxu Han , Yujie Chen , Dongliang Sun , Bo Yu , Weitao Zhang
Thermal management of liquid hydrogen (LH2) storage tanks is essential to ensure the safety and energy efficiency of storage and transportation systems, where accurate prediction of the complex internal thermal processes requires high-performance simulation models. Conventional computational fluid dynamics (CFD) models can capture detailed features of gas-liquid phase change and temperature distribution but are computationally intensive. Standard thermodynamic methods are efficient but cannot represent temperature gradients or the dynamic coupling of multilayer insulation structures. In this study, a coupled simulation approach is taken that integrates a multi-node non-equilibrium thermodynamic model with a two-dimensional thermal resistance network, which is capable of capturing gas–liquid phase change dynamics, temperature gradients, and the heat flux distribution in insulation structures. Applying this model, the effects of tank geometry, initial conditions, and insulation performance on the self-pressurization rate and boil-off losses have been systematically investigated. Sensitivity analysis was employed to quantify individual and synergistic effects. The results have shown that increasing the tank radius delays pressure rise but significantly increases boil-off, whereas increasing the height has limited effects. Moreover, lowering the vapor temperature slightly mitigates pressurization with a minimal effect on boil-off. Moderate pressurization near saturation effectively reduces boil-off. Lowering the boundary temperature and maintaining a high vacuum serve to suppress pressurization and vaporization. In addition, increasing the liquid level reduces boil-off but accelerates vapor heating with a slight increase in pressure. Based on the sensitivity results, optimization strategies that prioritize radius, boundary temperature, pressure, and liquid level, in tandem with liquid temperature and vacuum adjustments, are proposed to provide practical guidance for LH₂ tank design and operation.
{"title":"Investigation of self-pressurization in liquid hydrogen storage tanks using a novel coupled multi-node non-equilibrium thermodynamic and two-dimensional thermal resistance network model","authors":"Qingwei Zhai , Peng Wang , Zhonghui Tian , Kun Wang , Dongxu Han , Yujie Chen , Dongliang Sun , Bo Yu , Weitao Zhang","doi":"10.1016/j.applthermaleng.2026.130166","DOIUrl":"10.1016/j.applthermaleng.2026.130166","url":null,"abstract":"<div><div>Thermal management of liquid hydrogen (LH<sub>2</sub>) storage tanks is essential to ensure the safety and energy efficiency of storage and transportation systems, where accurate prediction of the complex internal thermal processes requires high-performance simulation models. Conventional computational fluid dynamics (CFD) models can capture detailed features of gas-liquid phase change and temperature distribution but are computationally intensive. Standard thermodynamic methods are efficient but cannot represent temperature gradients or the dynamic coupling of multilayer insulation structures. In this study, a coupled simulation approach is taken that integrates a multi-node non-equilibrium thermodynamic model with a two-dimensional thermal resistance network, which is capable of capturing gas–liquid phase change dynamics, temperature gradients, and the heat flux distribution in insulation structures. Applying this model, the effects of tank geometry, initial conditions, and insulation performance on the self-pressurization rate and boil-off losses have been systematically investigated. Sensitivity analysis was employed to quantify individual and synergistic effects. The results have shown that increasing the tank radius delays pressure rise but significantly increases boil-off, whereas increasing the height has limited effects. Moreover, lowering the vapor temperature slightly mitigates pressurization with a minimal effect on boil-off. Moderate pressurization near saturation effectively reduces boil-off. Lowering the boundary temperature and maintaining a high vacuum serve to suppress pressurization and vaporization. In addition, increasing the liquid level reduces boil-off but accelerates vapor heating with a slight increase in pressure. Based on the sensitivity results, optimization strategies that prioritize radius, boundary temperature, pressure, and liquid level, in tandem with liquid temperature and vacuum adjustments, are proposed to provide practical guidance for LH₂ tank design and operation.</div></div>","PeriodicalId":8201,"journal":{"name":"Applied Thermal Engineering","volume":"291 ","pages":"Article 130166"},"PeriodicalIF":6.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146154187","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-02-27DOI: 10.1016/j.applthermaleng.2026.130458
Longxia Ma , Fenghao Wang , Ming Wang , Jinghua Jiang , Qing Xia , Yongjun Sun , Sheng Zhang , Zhihua Wang , Mengjie Song
Frost formation significantly degrades the performance of air-source heat pumps (ASHPs) in cold climates. A previous study on a novel ASHP incorporating a liquid-storage gas-liquid separator (Ls-Gls) demonstrated effective frost suppression based on first-law analysis. However, second-law aspects-particularly the reorganization of irreversibility across operational modes-remain insufficiently understood. To address this gap, this study proposes a coupled exergy-pinch analysis framework for both heating and defrosting modes. The results reveal a clear mode-dependent reconfiguration of dominant exergy destruction sources: despite increased compressor work, total system exergy destruction during defrosting is 7.9% lower than during heating,mainly due to a reduced pressure ratio that suppresses compressor-related irreversibility while heat-transfer losses intensify in the outdoor heat exchanger under the fixed 0 °C frost-layer constraint. Pinch analysis further quantifies the spatial shift of dominant irreversibility from the evaporator outlet during heating to the frost-layer interface during defrosting. Compressor isentropic efficiency is identified as the most influential parameter governing overall exergy performance. More importantly, a mode-specific optimization principle is established: an optimal internal heat-transfer temperature difference of 5 K is identified for the Ls-Gls in heating mode, while defrosting performance is primarily governed by the energy grade of the stored refrigerant. Collectively, these findings establish mode-specific principles to guide strategic optimization. This study shifts the optimization paradigm from component-based to mode-aware system design, providing a foundational guideline for next-generation adaptive ASHPs.
{"title":"Mode-dependent reconfiguration of exergy destruction and optimization of an air-source heat pump with a liquid-storage gas-liquid separator","authors":"Longxia Ma , Fenghao Wang , Ming Wang , Jinghua Jiang , Qing Xia , Yongjun Sun , Sheng Zhang , Zhihua Wang , Mengjie Song","doi":"10.1016/j.applthermaleng.2026.130458","DOIUrl":"10.1016/j.applthermaleng.2026.130458","url":null,"abstract":"<div><div>Frost formation significantly degrades the performance of air-source heat pumps (ASHPs) in cold climates. A previous study on a novel ASHP incorporating a liquid-storage gas-liquid separator (Ls-Gls) demonstrated effective frost suppression based on first-law analysis. However, second-law aspects-particularly the reorganization of irreversibility across operational modes-remain insufficiently understood. To address this gap, this study proposes a coupled exergy-pinch analysis framework for both heating and defrosting modes. The results reveal a clear mode-dependent reconfiguration of dominant exergy destruction sources: despite increased compressor work, total system exergy destruction during defrosting is 7.9% lower than during heating,mainly due to a reduced pressure ratio that suppresses compressor-related irreversibility while heat-transfer losses intensify in the outdoor heat exchanger under the fixed 0 °C frost-layer constraint. Pinch analysis further quantifies the spatial shift of dominant irreversibility from the evaporator outlet during heating to the frost-layer interface during defrosting. Compressor isentropic efficiency is identified as the most influential parameter governing overall exergy performance. More importantly, a mode-specific optimization principle is established: an optimal internal heat-transfer temperature difference of 5 K is identified for the Ls-Gls in heating mode, while defrosting performance is primarily governed by the energy grade of the stored refrigerant. Collectively, these findings establish mode-specific principles to guide strategic optimization. This study shifts the optimization paradigm from component-based to mode-aware system design, providing a foundational guideline for next-generation adaptive ASHPs.</div></div>","PeriodicalId":8201,"journal":{"name":"Applied Thermal Engineering","volume":"292 ","pages":"Article 130458"},"PeriodicalIF":6.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147386937","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}