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Design and Characterization of a Flexible Self-Inflating Mechanical Structure 柔性自充气机械结构的设计与表征
Pub Date : 2022-01-01 DOI: 10.1115/1.4054953
S. Kamrava, M. Tatari, Yustianto Tjiptowidjojo, H. Nayeb-Hashemi
Inflatable structures are commonly used in a variety of engineering applications such as robotics, space structures, medical devices, and automotive safety devices. However, inflation in these systems often requires a non-flexible external pressurized fluid source. Integration of the pressurized fluid source and the flexible construct sacrifices some of the main advantages of the soft structures such as overall flexibility of the system, weight, and cost of fabrication. In this paper, we introduce a novel design for self-inflating structure with embedded pressurizing module. The design is based on integrating a flexible dome with a cylinder. The pressure inside the cylinder is controlled by subjecting dome to a cyclic compression, causing air exchange between the dome and the cylinder. The performance of this design is fully validated through finite element simulations using fluid structure interactions as well as experimental investigations. The results show that a higher pressure is achieved by having smaller dome height. In addition to controlling internal pressure of the cylinder, the design can be used to control the stiffness of the flexible structure such as soft robotics through pressurization. An application of this conceptual device such as pressurizing a tire is presented. This device is integrated within a tire and tire rotation as well as load on the tire have been shown to pressurize the tire. The final pressure and time to achieve maximum pressure depend on the load to the axel of the tire and tire rotational speed, respectively.
充气结构通常用于各种工程应用,如机器人、空间结构、医疗设备和汽车安全装置。然而,这些系统中的膨胀通常需要非柔性的外部加压流体源。压力流体源和柔性结构的集成牺牲了软结构的一些主要优点,如系统的整体灵活性、重量和制造成本。本文介绍了一种新型的内置加压模块的自充气结构设计。该设计基于将一个灵活的圆顶与一个圆柱体相结合。气缸内的压力是通过使气缸顶受到循环压缩来控制的,从而使气缸顶和气缸之间产生空气交换。通过流体结构相互作用的有限元模拟和实验研究,充分验证了该设计的性能。结果表明,圆顶高度越小,压力越大。除了控制气缸的内部压力外,该设计还可以通过加压来控制软机器人等柔性结构的刚度。介绍了该概念装置在轮胎增压等方面的应用。该装置集成在轮胎内,轮胎旋转以及轮胎上的负载已被证明可以给轮胎加压。最终压力和达到最大压力的时间分别取决于轮胎的轴向载荷和轮胎的转速。
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引用次数: 1
Automatically Landing an Unmanned Aerial Vehicle Using Perspective-n-Point Algorithm Based on Known Runway Image: Area Localization and Feature Enhancement With Time Consumption Reduction 基于已知跑道图像的视角-n点算法无人机自动降落:区域定位和特征增强与减少时间消耗
Pub Date : 2022-01-01 DOI: 10.1115/1.4055081
Sakol Kongkaew, M. Ruchanurucks, J. Takamatsu
This research proposes a method to track a known runway image to land an unmanned aerial vehicle (UAV) automatically by finding a perspective transform between the known image and an input image in real-time. Apparently, it improves the efficiency of feature detectors in real-time, so they can better respond to perspective transformation and reduce the processing time. A UAV is an aircraft that is controlled without a human pilot on board. The flight of a UAV operates with various degrees of autonomy, either autonomously using computational-limited on-board computers or under remote control by a human operator. UAVs were originally applied for missions where human access was not readily available or where it was dangerous for humans to go. Nowadays, the most important problem in monitoring by an autopilot is that the conventional system using only the GPS sensors provides inaccurate geographical positioning. Therefore, controlling the UAV to take off from or land on a runway needs professional input which is a scarce resource. The characteristics of the newly developed method proposed in this paper are: (1) using a lightweight feature detector, such as SIFT or SURF, and (2) using the perspective transformation to reduce the effect of affine transformation that results in the feature detector becoming more tolerant to perspective transformation. In addition, the method is also capable of roughly localizing the same template in consecutive frames. Thus, it limits the calculation area that feature matching needs to work on.
本研究提出了一种通过实时寻找已知图像与输入图像之间的视角变换来自动跟踪已知跑道图像并实现无人机着陆的方法。显然,它提高了特征检测器的实时效率,使其能够更好地响应透视变换,减少了处理时间。无人机是一种无人驾驶的飞机。无人机的飞行以不同程度的自主操作,要么自主地使用计算有限的机载计算机,要么在人类操作员的远程控制下。无人机最初应用于人类访问不容易获得或对人类来说很危险的任务。目前,自动驾驶仪监测中最重要的问题是传统的仅使用GPS传感器的系统无法提供准确的地理定位。因此,控制无人机在跑道上起飞或降落需要专业人员的投入,这是一种稀缺资源。本文提出的新方法的特点是:(1)使用轻量级的特征检测器,如SIFT或SURF;(2)使用透视变换减少仿射变换的影响,使特征检测器对透视变换的容错能力增强。此外,该方法还能够在连续的帧中大致定位相同的模板。因此,它限制了特征匹配需要处理的计算区域。
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引用次数: 0
Approach to Automation of Line Heating by Combination of Reinforcement Learning and Finite Element Method Simulation 强化学习与有限元模拟相结合的供热自动化研究
Pub Date : 2022-01-01 DOI: 10.1115/1.4054475
M. Shibahara, K. Ikushima, Manami Maekawa, Ryo Ashida, Takuya Kato, A. Notsu
In recent years, ship hulls have very complicated shapes in order to reduce frictional resistance and wave resistance during navigation. In particular, in the bow and stern, curved skin plates with complex shapes are used. Line heating is used to produce such complex shapes. Line heating is a bending technique using plastic deformation due to heating. The relationship between the heat input and the deformation is nonlinear, which may lead to difficulty in making a heating plan for forming the target shape. Thus, skilled workers are necessary in line heating, and the work time and dimensional accuracy depend on their skills. Another problem is the transfer of this technique to future generations. In order to overcome these problems, automation of the line heating process has been investigated urgently. On the other hand, artificial intelligence (AI) technology has been rapidly developed in recent years. An AI system can deal with nonlinear relationships and ambiguous feature quantities, which are difficult to express mathematically. By using AI, automation of the planning of the heating line can be expected. The purpose of the present study is to obtain the optimal heat input conditions for forming an arbitrary shape in line heating. In order to accomplish this, we constructed an AI system that integrated deep layer reinforcement learning and line heating simulation. The proposed system was applied to the formation of fundamental shapes of line heating, including the bowl shape, the saddle shape, and the twisted shape. As a result, the proposed system was found to be able to generate heating plans for these shapes with fewer heating lines.
近年来,为了减小船舶航行时的摩擦阻力和波浪阻力,船体的形状越来越复杂。特别是在船头和船尾,使用了形状复杂的弯曲蒙皮板。这种复杂的形状是通过加热来制造的。线加热是一种利用加热引起的塑性变形的弯曲技术。热输入与变形之间的关系是非线性的,这可能导致难以制定成型目标形状的加热计划。因此,在管道加热中需要熟练的工人,工作时间和尺寸精度取决于他们的技能。另一个问题是把这项技术传给后代。为了克服这些问题,对热管加热过程的自动化进行了迫切的研究。另一方面,人工智能(AI)技术近年来得到了迅速发展。人工智能系统可以处理难以用数学表达的非线性关系和模糊特征量。通过使用人工智能,可以实现供热线规划的自动化。本研究的目的是获得在线加热中形成任意形状的最佳热输入条件。为了实现这一点,我们构建了一个集成了深层强化学习和线加热模拟的AI系统。提出的系统应用于线材加热基本形状的形成,包括碗形、鞍形和扭曲形。因此,研究人员发现,所提出的系统能够以更少的加热线为这些形状生成加热计划。
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引用次数: 4
Modeling Three-Dimensional-Printed Polymer Lattice Metamaterial Recovery After Cyclic Large Deformation 三维打印聚合物晶格超材料循环大变形后的恢复建模
Pub Date : 2022-01-01 DOI: 10.1115/1.4055466
Siqi Wu, Erol Sancaktar
Lattice structure metamaterials generally exhibit better stiffness and/or tunable properties than natural materials. They have important applications in mechatronics and tissue engineering areas. In this work, we demonstrate crystal structure-inspired body-centered cubic (BCC)-lattice architected structures using different acrylate-based polymer materials to study the mechanical response in large deformation. Rigid BCC lattice metamaterials manifest outstanding recovery properties after undergoing multi-cycle compression. With appropriate cell wall thickness, the lattices have the capacity to recover their original shape and maintain a degree of stiffness. In further exploration, we combined mechanical tests and digital image correlation to elaborate on the deformation mechanisms. The digital image correlation (DIC) proves that displacement discrepancy exists in local positions. We propose hourglass and twist models to describe the buckling-induced pattern transformation which occurs during cyclic compressive deformation using simulation.
晶格结构的超材料通常表现出比天然材料更好的刚度和/或可调特性。它们在机电一体化和组织工程领域有着重要的应用。在这项工作中,我们使用不同的丙烯酸酯基聚合物材料展示了晶体结构启发的体心立方(BCC)晶格结构,以研究大变形时的机械响应。刚性BCC晶格超材料在多次循环压缩后表现出优异的恢复性能。在适当的细胞壁厚度下,晶格有能力恢复其原始形状并保持一定程度的刚度。在进一步的探索中,我们结合力学试验和数字图像相关来阐述变形机理。数字图像相关(DIC)证明了局部位置存在位移差异。我们提出了沙漏模型和扭曲模型来描述在循环压缩变形过程中发生的屈曲模式转换。
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引用次数: 0
Multi-Objective Optimization of an Axial Flow Turbine Design Using Surrogate Modeling and Genetic Algorithm 基于代理建模和遗传算法的轴流涡轮多目标优化设计
Pub Date : 2022-01-01 DOI: 10.1115/1.4054429
Aji M. Abraham, S. Anil Lal
A surrogate model-based multi-objective design optimization methodology using a nondominated sorting genetic algorithm is used to maximize the power output and efficiency of an axial flow turbine. A set of high-fidelity data obtained from ANSYS-CFD simulations on space-filling samples is used for developing a surrogate model. The methodology uses (i) a Latin hypercube experimental design for selecting space-filling samples, (ii) a genetic algorithm for determining parameters of a Kriging model, and (iii) axial gap, tip clearance, and rotation angle of nozzle profile of turbine as predictor variables. Flow in the turbine is characterized by the presence of jet and wake flow, shock in the rotor blade flow passage, and tip clearance vortex. Study shows that (i) the axial gap controls the mixing of the jet and the wake flows and provides proper blade incidence which reduces the shock strength in the rotor blade flow passages and (ii) an optimum sized tip clearance vortex controls tip clearance leakage. The optimization provided a set of Pareto-optimal solutions that are nondominated in terms of power and efficiency. Verification of a selected design configuration from the Pareto-optimal solution using computational fluid dynamics (CFD) analysis showed that the process of optimization has been able to fine-tune the axial gap and the tip clearance.
采用非支配排序遗传算法,提出了一种基于代理模型的多目标优化设计方法,使轴流式涡轮的输出功率和效率最大化。利用ANSYS-CFD对充填试样进行模拟得到的一组高保真数据,建立了替代模型。该方法使用(i)拉丁超立方体实验设计来选择空间填充样本,(ii)遗传算法来确定克里格模型的参数,以及(iii)轴向间隙,尖端间隙和涡轮喷嘴轮廓的旋转角度作为预测变量。涡轮内部流动的特征是存在射流和尾流、动叶流道激波和叶尖间隙涡。研究表明:(1)轴向间隙控制了射流和尾流的混合,提供了适当的叶片入射角,从而降低了动叶流道内的激波强度;(2)最佳尺寸的叶尖间隙涡控制了叶尖间隙泄漏。该优化提供了一组在功率和效率方面不占主导地位的帕累托最优解。利用计算流体动力学(CFD)分析验证了帕累托最优解中选定的设计构型,结果表明,优化过程能够对轴向间隙和叶尖间隙进行微调。
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引用次数: 1
An Equation for the Bulk Modulus of Composites Derived From the Effective Medium Theory 基于有效介质理论的复合材料体积模量方程
Pub Date : 2022-01-01 DOI: 10.1115/1.4055628
Roland I. Nwonodi, A. Dosunmu, E. Okoro
Bulk modulus has wide applications in well engineering, seismic exploration, waste reinjection, and predicting pore pressure in carbonate reservoirs. However, there is no easy way to obtain accurate values for the effective bulk modulus of rocks. Practically, researchers use rigorous, costly, and time-consuming experiments on core samples. But, stress release and changing rock’s environment have affected the accuracy of results. Also, it is impossible to get accurate values of the effective bulk modulus from theory without accounting for the deformation of microcracks in the rock. Existing models do not consider the presence of microcracks because of the inability to define the positions of cracks relative to one another. Thus, earlier studies introduced approximations to define the upper and lower bounds of values. This study aims to overcome this limitation by accounting for the fluids in the microcracks, apart from those in stiff pores. From the product of the surface area and thickness of the fluid in the microcracks, the authors generated proportionality between the volume of fluid and that of the grain and obtained expression for the crack porosity. Then analytical and numerical techniques were applied to obtain models for the effective bulk modulus. The results show that the presence and magnitude of inclusions reduce the effective bulk modulus significantly. This was validated by a finite element analysis (FEA) using the FEATool run in matlab. In addition, higher volume of fluids in the microcracks makes the rate of change of the bulk modulus with the porosity to be higher.
体积模量在井工程、地震勘探、废液回注、预测碳酸盐岩储层孔隙压力等方面有着广泛的应用。然而,没有一种简单的方法可以获得岩石有效体积模量的精确值。实际上,研究人员对岩心样本进行严格、昂贵和耗时的实验。但是,应力释放和岩石环境的变化影响了结果的准确性。此外,如果不考虑岩石微裂纹的变形,从理论上不可能得到准确的有效体模量。现有的模型没有考虑到微裂纹的存在,因为它们无法确定裂纹之间的相对位置。因此,早期的研究引入近似来定义值的上界和下界。本研究的目的是克服这一限制,通过计算流体在微裂纹,除了那些在刚性孔隙。由微裂纹中流体的表面积与厚度的乘积,导出了微裂纹中流体体积与晶粒体积的正比关系,得到了微裂纹孔隙率的表达式。然后采用解析和数值方法建立了有效体积模量模型。结果表明,夹杂物的存在和大小显著降低了有效体积模量。这是通过有限元分析(FEA)验证使用在matlab中运行的FEATool。此外,微裂纹中流体体积越大,体积模量随孔隙率的变化率越高。
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引用次数: 0
A Computational Fluid Dynamics Investigation Comparing the Performance of an Alternative Valvetrain Design Against a Traditional Poppet Valvetrain 一种备选气门机构设计与传统阀瓣机构性能比较的计算流体动力学研究
Pub Date : 2022-01-01 DOI: 10.1115/1.4054966
A. C. Robinson, Norman H. Garrett, Darrick Vaseleniuck, M. Uddin
The poppet valve is by far the most widely used in cylinder head design of internal combustion (IC) engines; however, poppet valves themselves create significant flow restrictions during both the intake and exhaust strokes, thus causing a reduction in volumetric efficiency that affects overall engine performance. By removing the restrictive poppet valve from the flow path of air into and out of the cylinder head and allowing air to flow unobstructed, any given IC engine can achieve greater volumetric efficiency and higher specific output. The Vaztec ECOREV rotary valve system utilizes straight-cut flow passages that reduce such restrictions. This rotary valve system is designed to be directly driven by the crankshaft, thereby replacing the camshaft and poppet valve system altogether. This paper will primarily explore the differences in flow characteristics between this rotary valve and a conventional poppet valve cylinder head using both computational fluid dynamics (CFD) and flow bench data. Both configurations will be evaluated on the same single-cylinder four-stroke internal combustion engine. CFD simulations were run at multiple valve opening positions on each cylinder head configuration for both intake and exhaust cycles to validate the CFD process against flow bench test data for both cylinder head designs. The CFD was performed in 3D using hexahedral meshing and steady-state Reynolds-averaged Navier–Stokes (RANS) turbulence models. Comparison between the two engine configurations will include both intake and exhaust airflow rates as well as discharge coefficients and overall flow field evaluation using numerous scalar and vector properties.
顶锥阀是目前内燃机缸盖设计中应用最广泛的一种;然而,锥阀本身在进气和排气冲程中都会产生明显的流量限制,从而导致容积效率降低,影响发动机的整体性能。通过移除气缸盖气流路径上的限制性锥阀,使空气畅通无阻,任何给定的IC发动机都可以实现更高的容积效率和更高的比输出。Vaztec ECOREV旋转阀系统采用直切通道,减少了这种限制。这种旋转阀系统被设计成由曲轴直接驱动,从而完全取代了凸轮轴和锥阀系统。本文将主要利用计算流体动力学(CFD)和流动台架数据来探讨这种旋转阀与传统锥阀缸盖的流动特性差异。这两种配置将在同一台单缸四冲程内燃机上进行评估。CFD模拟在每个气缸盖配置的多个阀门开启位置进行了进气和排气循环,以验证CFD过程与两种气缸盖设计的流动台架测试数据。CFD采用六面体网格和稳态reynolds -average Navier-Stokes (RANS)湍流模型进行三维计算。两种发动机配置之间的比较将包括进气和排气气流速率以及排放系数,以及使用大量标量和矢量特性对整体流场进行评估。
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引用次数: 0
Fire and Explosion Risks and Consequences in Electrical Substations—A Transformer Case Study 变电站火灾爆炸风险及后果——变压器案例研究
Pub Date : 2022-01-01 DOI: 10.1115/1.4054143
M. El-Harbawi
This study aims to find how fires and explosions can occur in enclosed spaces where electrical transformers are installed and to investigate the consequences of the damages to the surrounding areas caused by these accidents. This study began with the collection of a mineral oil waste sample from an indoor substation transformer in Riyadh, Saudi Arabia. This sample was analyzed to determine its composition. Results revealed that 30 components ranging from C6 to C30 were detected in the sample. The mixture flammability limits, calculated using Le Chatelier rules and found to be 0.97 and 6.56, indicated that the vapor mixture for the waste oil sample was not flammable at 25 °C and 1 atm. Consequence analysis was used to predict the outcome of fire and explosion events based on a transformer with a capacity of 1100 liters. The peak overpressure generated by an explosion was estimated to be 80.97 kPa. Moreover, the thermal radiation produced by various types of fires was estimated as a function of the distance from the accident center. The thermal flux from a boiling liquid expanding vapor explosion (BLEVE) was 99.8 kW/m2, which is greater than that from jet and pool fires. The probability of an individual suffering injury or dying as a result of exposure to fire and/or an explosion was estimated using dose-response models. The results showed that the peak overpressure produced by an explosion can cause severe damage within 20 m of the explosion center. However, the results also showed that there is a 100% probability of the thermal radiation from a BLEVE causing fatalities up to a distance of 140 m. The risk due to the fragmentation of the transformer tanks was also assessed, and a majority of fragments would land within a range of 111.2 m.
本研究旨在找出火灾和爆炸是如何在安装变压器的封闭空间中发生的,并调查这些事故对周围地区造成的损害的后果。这项研究开始于从沙特阿拉伯利雅得的一个室内变电站变压器中收集矿物油废物样本。对样品进行了分析以确定其成分。结果表明,样品中检出C6 ~ C30等30种成分。根据勒夏特列规则计算混合物的可燃性限值,分别为0.97和6.56,表明废油样品的蒸汽混合物在25℃和1atm下不易燃。以某容量为1100升的变压器为例,采用后果分析方法对火灾和爆炸事件的结果进行了预测。爆炸产生的峰值超压估计为80.97 kPa。此外,各种类型的火灾产生的热辐射被估计为与事故中心距离的函数。沸腾液体膨胀蒸汽爆炸(BLEVE)的热通量为99.8 kW/m2,大于喷射和池火。使用剂量反应模型估计了个人因暴露于火灾和/或爆炸而受伤或死亡的概率。结果表明,爆炸产生的峰值超压可在爆炸中心20 m范围内造成严重破坏。然而,结果也表明,BLEVE的热辐射造成140米范围内人员死亡的概率为100%。还评估了变压器储罐破碎造成的风险,大多数碎片将落在111.2米的范围内。
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引用次数: 4
Design, Development, and Validation of a Whole-Body Vibration Measurement Device 一种全身振动测量装置的设计、开发和验证
Pub Date : 2022-01-01 DOI: 10.1115/1.4055191
P. Silva, E. Seabra, J. Mendes
Measurements of whole-body vibration are fundamental to access and evaluate comfort levels and possible injury development in the human being. International standards such as ISO 2631 and ISO 10326 are dedicated to the measurement and validation of mechanical systems to access vibration levels. Nowadays, the traditional measurement devices require multiple components and so hence become highly bulky, do not allow autonomous data recording, and are expensive. Following the previously mentioned standards, the present research is focused on the design and validation of a new and economic whole-body vibration measurement device. The developed device, besides being capable to measure the whole-body vibration, allows the user to select multiple sample ratings, is capable to record data on a µSD card, is easily moved and adapted, and is autonomous and low cost. This device is composed of three main components: a tri-axial accelerometer, a protective metal case, and semi-rigid rubber disc. Shaker tests were conducted to evaluate the measurement capability of the whole system and the influence of each component on the vibration measurements. This article will introduce the design and development steps for the proposed system. Concerning the validation phase, its results will be discussed and analyzed.
全身振动的测量是获取和评估人体舒适度和可能的损伤发展的基础。ISO 2631和ISO 10326等国际标准专门用于测量和验证机械系统的振动水平。如今,传统的测量设备需要多个组件,因此变得非常笨重,不允许自主数据记录,而且价格昂贵。根据上述标准,本研究的重点是设计和验证一种新型的、经济的全身振动测量装置。所开发的设备除了能够测量全身振动外,还允许用户选择多个样品额定值,能够在µSD卡上记录数据,易于移动和调整,并且是自主和低成本的。该装置由三个主要部件组成:三轴加速度计、保护金属外壳和半刚性橡胶盘。通过激振器试验,评估了整个系统的测量能力以及各部件对振动测量的影响。本文将介绍该系统的设计和开发步骤。在验证阶段,将对其结果进行讨论和分析。
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引用次数: 3
Developing Taiichi Ohno’s Mental Model for Waste Identification in Nontraditional Applications 在非传统应用中发展大野耐一的废物识别心智模型
Pub Date : 2022-01-01 DOI: 10.1115/1.4054037
Ashley C. Yarbrough, Gregory A. Harris, Gregory T. Purdy, Nicholas Loyd
The growth of technology in the manufacturing domain is compelling industry to digitally transform with little to no guidance on what constitutes value-added and nonvalue-added data and information. However, the Toyota production system (TPS) approach, which has proven successful for decades in identifying wastes in physical manufacturing processes, can provide some insights. Extensive research has been conducted on the history of Toyota and the concepts and tools of the TPS, but there is no documentation of how Taiichi Ohno approached problems and developed the classification of wastes (the 7 Wastes) which led to the concepts and tools for continuous improvement that are collectively called the TPS. This article deconstructs literature on Ohno and the Toyota story to reconstruct the mental model that Ohno used to identify and categorize physical production waste in Toyota’s manufacturing operations. The mental model attributed to Ohno proposed in this work is then generalized into a framework for identifying and eliminating both physical and nonphysical wastes in systems. Manufacturing companies and researchers can utilize the framework to foster the same thinking that Ohno used to identify nonvalue-added activities in production processes. Applying the described framework to data and information flows will allow for the discovery of wastes that were once hidden and will lead to the development of tools for improving the data and information needed to support manufacturing in a Smart Manufacturing environment.
制造业领域技术的发展迫使行业进行数字化转型,但几乎没有关于什么是增值和非增值数据和信息的指导。然而,丰田生产系统(TPS)方法可以提供一些见解,该方法在识别物理制造过程中的浪费方面取得了数十年的成功。对丰田的历史以及TPS的概念和工具进行了广泛的研究,但没有关于大野耐一如何处理问题并开发废物分类(7种废物)的文件,这些分类导致了统称为TPS的持续改进的概念和工具。本文解构了关于大野耐一和丰田故事的文献,重建了大野耐一用于识别和分类丰田制造业务中物理生产浪费的心智模型。在这项工作中,Ohno提出的心理模型被推广到一个框架,用于识别和消除系统中的物理和非物理浪费。制造公司和研究人员可以利用这个框架来培养大野耐一用来识别生产过程中非增值活动的相同思维。将所描述的框架应用于数据和信息流将允许发现曾经隐藏的浪费,并将导致工具的开发,以改进支持智能制造环境中制造所需的数据和信息。
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引用次数: 1
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