The detection of hazardous volatile organic compounds such as acetone (CH3–CO–CH3), a highly flammable and widely used industrial solvent, is still a challenge at low temperature with fast response and recovery time. This study examines the impact of magnetic behaviour of Ni and Co doped ZnO (NZO and CZO) on the acetone sensing properties at room temperature (RT) processed by using thermo-vibrational annealing and vibrational dry-quenching (TVA) technique. Comparative analysis reveals that NZO processed through TVA exhibits better ferromagnetic behaviour and enhanced gas sensing performance compared to CZO, despite both having similarly reduced grain sizes. When exposed to 10 ppm of acetone at RT, NZO demonstrated higher sensitivity than CZO. Notably, NZO and CZO pellets processed via TVA shows higher sensitivity and shorter response/recovery time at RT over conventionally annealed counterparts. This sensor of NZO processed with TVA is found to have ∼37 % of sensitivity with fast response time of ∼23 s at RT. A strong correlation is observed between gas sensitivity and the squareness ratio of the magnetic hysteresis, highlighting the significant role of magnetic characteristics in gas sensing behavior. The temperature versus sensing behaviour indicates that the acetone response in Ni-doped ZnO is governed by coupled magneto-electronic interactions near the Curie temperature. Additionally, photoluminescence analysis reveals an increased oxygen vacancy concentration in Ni-doped samples, contributing to greater surface reactivity via enhanced active oxygen species. The increased surface area, the presence of surface dangling bonds of the TVA-processed samples further contributes to the observed performance. The exceptional sensing ability of TVA-processed NZO is primarily attributed to its robust ferromagnetic characteristics, establishing TVA as a promising route for tuning the multifunctional properties of oxide semiconductors.
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