首页 > 最新文献

Composites Part B: Engineering最新文献

英文 中文
Significance of fracture fatigue entropy in predicting fatigue life across regimes in polymer matrix composites: A review and analysis 断裂疲劳熵在预测聚合物基复合材料疲劳寿命中的意义:综述与分析
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-01 Epub Date: 2026-02-02 DOI: 10.1016/j.compositesb.2026.113489
Aravind Premanand , Frank Balle
Fracture fatigue entropy (FFE) is considered a material property and is widely used for modeling the fatigue life of metals. Because of the simplicity and robustness of the approach in estimating fatigue lives with typically very few fatigue experiments, this methodology is gaining attention in composite investigations. However, the thermal and mechanical properties are entirely different for polymer matrix composites (PMCs) compared to metals. This paper reviews the use of FFE in the literature to predict the fatigue life of composites in different fatigue regimes. The limitation of considering FFE as an independent material property is also reviewed and analyzed. Based on the variation of FFE across different fatigue regimes, the reason for such variation and the appropriate use of FFE to predict fatigue lives are proposed. For composites, FFE can be defined as a range that can reasonably predict the fatigue life of composites with scatter.
断裂疲劳熵(FFE)被认为是一种材料性能,被广泛用于金属疲劳寿命的建模。由于该方法的简单性和鲁棒性,在估计疲劳寿命时通常只需要很少的疲劳实验,因此该方法在复合材料研究中越来越受到关注。然而,与金属相比,聚合物基复合材料(pmc)的热性能和机械性能完全不同。本文综述了在不同疲劳状态下使用FFE预测复合材料疲劳寿命的文献。本文还回顾和分析了将FFE作为一种独立的材料特性来考虑的局限性。根据不同疲劳状态下疲劳寿命的变化,分析了疲劳寿命变化的原因,并提出了合理使用疲劳寿命预测的方法。对于复合材料而言,可以将FFE定义为一个能够合理预测复合材料疲劳寿命的范围。
{"title":"Significance of fracture fatigue entropy in predicting fatigue life across regimes in polymer matrix composites: A review and analysis","authors":"Aravind Premanand ,&nbsp;Frank Balle","doi":"10.1016/j.compositesb.2026.113489","DOIUrl":"10.1016/j.compositesb.2026.113489","url":null,"abstract":"<div><div>Fracture fatigue entropy (FFE) is considered a material property and is widely used for modeling the fatigue life of metals. Because of the simplicity and robustness of the approach in estimating fatigue lives with typically very few fatigue experiments, this methodology is gaining attention in composite investigations. However, the thermal and mechanical properties are entirely different for polymer matrix composites (PMCs) compared to metals. This paper reviews the use of FFE in the literature to predict the fatigue life of composites in different fatigue regimes. The limitation of considering FFE as an independent material property is also reviewed and analyzed. Based on the variation of FFE across different fatigue regimes, the reason for such variation and the appropriate use of FFE to predict fatigue lives are proposed. For composites, FFE can be defined as a range that can reasonably predict the fatigue life of composites with scatter.</div></div>","PeriodicalId":10660,"journal":{"name":"Composites Part B: Engineering","volume":"314 ","pages":"Article 113489"},"PeriodicalIF":14.2,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146171246","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Mixed-valence Mn–Co oxide nanoshells anchored on reduced graphene oxide nanosheets for enhanced lithium storage kinetics and cycling stability 混合价Mn-Co氧化物纳米壳锚定在还原氧化石墨烯纳米片上,增强锂存储动力学和循环稳定性
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-01 Epub Date: 2026-01-26 DOI: 10.1016/j.compositesb.2026.113449
Ji-Min Kim , Minseop Lee , Seung-Min Paek
A hierarchical cobalt-doped manganese oxide/reduced graphene oxide hollow nanoshell (rGO/MCO-NS) composite was developed as a high-performance anode for lithium-ion batteries. This architecture effectively integrates cobalt doping with confinement by rGO nanosheets to overcome the inherently poor electrical conductivity and significant volume changes of manganese oxide anodes. X-ray absorption spectroscopy analyses elucidated the local atomic coordination and oxidation states, confirming that cobalt incorporation and thermal reduction result in a mixed-valence Mn2+/Mn3+ and Co2+ lattice with abundant oxygen vacancies. Owing to this tailored nanostructure, the rGO/MCO-NS anode exhibits significantly better lithium storage performance than its undoped and rGO-free counterparts, delivering a high reversible capacity, exceptional cycling stability, and enhanced rate capability. Electrochemical tests revealed a predominantly pseudocapacitive charge-storage mechanism, improved charge-transfer kinetics, and a unique cycling-induced activation phenomenon that increases capacity during prolonged cycling periods. In summary, this study demonstrates a powerful strategy that leverages both doping and nanoconfinement for the development of next-generation anodes with enhanced lithium storage performance and excellent long-term durability.
研究了一种多层钴掺杂氧化锰/还原氧化石墨烯空心纳米壳(rGO/MCO-NS)复合材料作为高性能锂离子电池负极材料。该结构有效地将钴掺杂与还原氧化石墨烯纳米片的约束相结合,克服了氧化锰阳极固有的导电性差和显著的体积变化。x射线吸收光谱分析阐明了局部原子配位和氧化态,证实了钴的掺入和热还原导致混合价Mn2+/Mn3+和Co2+晶格具有丰富的氧空位。由于这种定制的纳米结构,rGO/MCO-NS阳极表现出比未掺杂和不掺杂rGO阳极更好的锂存储性能,具有高可逆容量,卓越的循环稳定性和增强的倍率能力。电化学测试揭示了一种主要的假电容性电荷存储机制,改进的电荷转移动力学,以及一种独特的循环诱导激活现象,该现象在长周期循环期间增加了容量。总之,这项研究展示了一种强大的策略,利用掺杂和纳米限制来开发下一代阳极,具有增强的锂存储性能和出色的长期耐用性。
{"title":"Mixed-valence Mn–Co oxide nanoshells anchored on reduced graphene oxide nanosheets for enhanced lithium storage kinetics and cycling stability","authors":"Ji-Min Kim ,&nbsp;Minseop Lee ,&nbsp;Seung-Min Paek","doi":"10.1016/j.compositesb.2026.113449","DOIUrl":"10.1016/j.compositesb.2026.113449","url":null,"abstract":"<div><div>A hierarchical cobalt-doped manganese oxide/reduced graphene oxide hollow nanoshell (rGO/MCO-NS) composite was developed as a high-performance anode for lithium-ion batteries. This architecture effectively integrates cobalt doping with confinement by rGO nanosheets to overcome the inherently poor electrical conductivity and significant volume changes of manganese oxide anodes. X-ray absorption spectroscopy analyses elucidated the local atomic coordination and oxidation states, confirming that cobalt incorporation and thermal reduction result in a mixed-valence Mn<sup>2+</sup>/Mn<sup>3+</sup> and Co<sup>2+</sup> lattice with abundant oxygen vacancies. Owing to this tailored nanostructure, the rGO/MCO-NS anode exhibits significantly better lithium storage performance than its undoped and rGO-free counterparts, delivering a high reversible capacity, exceptional cycling stability, and enhanced rate capability. Electrochemical tests revealed a predominantly pseudocapacitive charge-storage mechanism, improved charge-transfer kinetics, and a unique cycling-induced activation phenomenon that increases capacity during prolonged cycling periods. In summary, this study demonstrates a powerful strategy that leverages both doping and nanoconfinement for the development of next-generation anodes with enhanced lithium storage performance and excellent long-term durability.</div></div>","PeriodicalId":10660,"journal":{"name":"Composites Part B: Engineering","volume":"314 ","pages":"Article 113449"},"PeriodicalIF":14.2,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146171247","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Rate effect and mechanism analysis of mode I interlaminar fracture toughness of CF/PEEK thermoplastic composites CF/PEEK热塑性复合材料I型层间断裂韧性速率效应及机理分析
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-01 Epub Date: 2026-01-19 DOI: 10.1016/j.compositesb.2026.113423
Jiadong Wang , Debin Song , Zhen Liu , Chao Zhang , Jia Huang , Yulong Li
While increasingly used in aerospace, the dynamic interlaminar fracture toughness of high-performance thermoplastic composites like CF/PEEK is not well quantified, which limits the accurate simulation and prediction of their delamination behavior under dynamic loading. This study quantified the rate effect of Mode I interlaminar fracture toughness of CF/PEEK unidirectional laminates under different loading rates, and introduced dynamic crack tip temperature rise into the analysis of underlying mechanisms for the first time. Quasi-static and dynamic fracture tests were conducted using an electronic universal testing machine and a bidirectional electromagnetic Hopkinson bar respectively. The results indicated that the Mode I fracture toughness of CF/PEEK exhibits slight positive sensitivity to crack propagation velocity, and its rate-dependent parameters are much smaller than those of thermosetting CF/epoxy. Fracture surface morphology observation revealed the transformation of fracture mechanisms under quasi-static and dynamic conditions, and obvious temperature rise at the crack tip was observed during dynamic crack propagation. It can thus be inferred that the weak rate effect of the interlaminar fracture toughness of CF/PEEK may originate from the coupling effect between the strengthening effect induced by the transition from fiber debonding to matrix fracture under high strain rate loading, and the softening effect caused by local temperature rise. This study provides reliable parameters and a theoretical basis for the accurate modeling of the dynamic delamination behavior of advanced thermoplastic composites for engineering applications.
CF/PEEK等高性能热塑性复合材料在航空航天领域的应用越来越广泛,但其动态层间断裂韧性尚未得到很好的量化,这限制了其动态载荷下分层行为的准确模拟和预测。本研究量化了不同加载速率下CF/PEEK单向层压板I型层间断裂韧性的速率效应,并首次将动态裂纹尖端温升引入其断裂机理分析。采用电子万能试验机和双向电磁霍普金森杆分别进行了准静态和动态断裂试验。结果表明:CF/PEEK的I型断裂韧性对裂纹扩展速度有轻微的正敏感性,其速率相关参数远小于热固性CF/环氧树脂;断口形貌观察揭示了准静态和动态条件下断裂机制的转变,动态裂纹扩展过程中裂纹尖端出现明显的温升。由此可以推断,CF/PEEK层间断裂韧性的弱速率效应可能源于高应变速率加载下纤维脱粘向基体断裂转变所产生的强化效应与局部温升所产生的软化效应的耦合效应。该研究为工程应用的高级热塑性复合材料动态分层行为的精确建模提供了可靠的参数和理论基础。
{"title":"Rate effect and mechanism analysis of mode I interlaminar fracture toughness of CF/PEEK thermoplastic composites","authors":"Jiadong Wang ,&nbsp;Debin Song ,&nbsp;Zhen Liu ,&nbsp;Chao Zhang ,&nbsp;Jia Huang ,&nbsp;Yulong Li","doi":"10.1016/j.compositesb.2026.113423","DOIUrl":"10.1016/j.compositesb.2026.113423","url":null,"abstract":"<div><div>While increasingly used in aerospace, the dynamic interlaminar fracture toughness of high-performance thermoplastic composites like CF/PEEK is not well quantified, which limits the accurate simulation and prediction of their delamination behavior under dynamic loading. This study quantified the rate effect of Mode I interlaminar fracture toughness of CF/PEEK unidirectional laminates under different loading rates, and introduced dynamic crack tip temperature rise into the analysis of underlying mechanisms for the first time. Quasi-static and dynamic fracture tests were conducted using an electronic universal testing machine and a bidirectional electromagnetic Hopkinson bar respectively. The results indicated that the Mode I fracture toughness of CF/PEEK exhibits slight positive sensitivity to crack propagation velocity, and its rate-dependent parameters are much smaller than those of thermosetting CF/epoxy. Fracture surface morphology observation revealed the transformation of fracture mechanisms under quasi-static and dynamic conditions, and obvious temperature rise at the crack tip was observed during dynamic crack propagation. It can thus be inferred that the weak rate effect of the interlaminar fracture toughness of CF/PEEK may originate from the coupling effect between the strengthening effect induced by the transition from fiber debonding to matrix fracture under high strain rate loading, and the softening effect caused by local temperature rise. This study provides reliable parameters and a theoretical basis for the accurate modeling of the dynamic delamination behavior of advanced thermoplastic composites for engineering applications.</div></div>","PeriodicalId":10660,"journal":{"name":"Composites Part B: Engineering","volume":"314 ","pages":"Article 113423"},"PeriodicalIF":14.2,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146076330","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A coupled design approach for carbon fiber reinforced kirigami-inspired tube 一种碳纤维增强基里米启发管的耦合设计方法
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-01 Epub Date: 2026-01-07 DOI: 10.1016/j.compositesb.2026.113394
Junwei Pan , Iok-Kei Cai , Youlong Wang , Qian Zhang , Jianguo Cai
Auxetic tubes have garnered significant attention for their unique lateral contraction under axial compression. However, conventional designs often suffer from buckling and outward peeling due to inward collapse, limiting stiffness, energy absorption, and design flexibility. Existing filler-reinforcement strategies often suffer from excessive mass ratios and stiffness mismatch between components, causing the energy absorption behavior to be dominated by one side and resulting in relatively low stiffness and energy absorption efficiency. To address these limitations, this study introduces a kirigami-inspired triangular auxetic cylindrical tube (KTACT) and its coupled methodology with a hexagonal honeycomb tube (HCT). The coupled tube (CT) achieves superior specific stiffness and specific energy absorption (SEA) through tunable geometric coupling. Furthermore, adjusting the spatial phase between the two components allows broad tunability of natural frequency without compromising stiffness. Carbon-fiber-reinforced specimens confirm that the coupling mechanism remains effective even for brittle, high-strength materials, yielding enhanced load-bearing capacity and stiffness. This multifunctional integrated metamaterial offers a new design paradigm for engineering protection across diverse fields, including aerospace impact mitigation, automotive crash protection, structural resonance avoidance, and vibration isolation for precision equipment.
增塑管因其在轴向压缩下独特的侧向收缩特性而受到广泛关注。然而,由于向内坍塌、限制刚度、能量吸收和设计灵活性,传统设计经常遭受屈曲和向外剥落。现有填充补强策略往往存在构件间质量比过大和刚度失配的问题,导致吸能行为由一侧主导,刚度和吸能效率相对较低。为了解决这些局限性,本研究引入了kirigami启发的三角形辅助圆柱管(KTACT)及其与六边形蜂窝管(HCT)的耦合方法。耦合管(CT)通过可调谐的几何耦合实现了优越的比刚度和比能量吸收(SEA)。此外,调整两个组件之间的空间相位允许固有频率的广泛可调性而不影响刚度。碳纤维增强试件证实,即使是脆性高强度材料,这种耦合机制仍然有效,从而增强了承载能力和刚度。这种多功能集成超材料为不同领域的工程防护提供了一种新的设计范式,包括航空航天冲击缓解、汽车碰撞防护、结构共振避免和精密设备的隔振。
{"title":"A coupled design approach for carbon fiber reinforced kirigami-inspired tube","authors":"Junwei Pan ,&nbsp;Iok-Kei Cai ,&nbsp;Youlong Wang ,&nbsp;Qian Zhang ,&nbsp;Jianguo Cai","doi":"10.1016/j.compositesb.2026.113394","DOIUrl":"10.1016/j.compositesb.2026.113394","url":null,"abstract":"<div><div>Auxetic tubes have garnered significant attention for their unique lateral contraction under axial compression. However, conventional designs often suffer from buckling and outward peeling due to inward collapse, limiting stiffness, energy absorption, and design flexibility. Existing filler-reinforcement strategies often suffer from excessive mass ratios and stiffness mismatch between components, causing the energy absorption behavior to be dominated by one side and resulting in relatively low stiffness and energy absorption efficiency. To address these limitations, this study introduces a kirigami-inspired triangular auxetic cylindrical tube (KTACT) and its coupled methodology with a hexagonal honeycomb tube (HCT). The coupled tube (CT) achieves superior specific stiffness and specific energy absorption (SEA) through tunable geometric coupling. Furthermore, adjusting the spatial phase between the two components allows broad tunability of natural frequency without compromising stiffness. Carbon-fiber-reinforced specimens confirm that the coupling mechanism remains effective even for brittle, high-strength materials, yielding enhanced load-bearing capacity and stiffness. This multifunctional integrated metamaterial offers a new design paradigm for engineering protection across diverse fields, including aerospace impact mitigation, automotive crash protection, structural resonance avoidance, and vibration isolation for precision equipment.</div></div>","PeriodicalId":10660,"journal":{"name":"Composites Part B: Engineering","volume":"314 ","pages":"Article 113394"},"PeriodicalIF":14.2,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146076332","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Moldable and degradation-enabled all-bamboo fiber composites with high mechanical strength through an eco-friendly aqueous processing route 可塑、可降解的全竹纤维复合材料,通过环保的水处理路线,具有高机械强度
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-01 Epub Date: 2026-01-28 DOI: 10.1016/j.compositesb.2026.113457
Wenjun Zhang , Jian Zhang , Wenting Ren , Jiawei Han , Wentao Liu , Dengkang Guo , Jing Lv , Jingpeng Li , Yan Yu , Fuxiang Chu
Lightweight, high-strength composites with plant fibers as the reinforcing phase still generally have the problems of non-biodegradable matrix and poor compatibility at the interface between fibers and polymers. In this study, a moldable biodegradable and high-strength all-bamboo fiber composites (ABFCs) was fabricated using bamboo fibers as the reinforcing phase and sodium periodate-activated bamboo fibers (AF) as the matrix phase through an aqueous-phase mixing and hydrothermal molding process. ABFCs exhibit excellent mechanical properties, including a tensile strength of 110.60 MPa, flexural strength of 157.95 MPa, flexural modulus of 15.11 GPa, impact strength of 12.34 kJ/m2, and Shore hardness of 95 HD. ABFCs exhibit strength more than twice that of traditional bamboo-plastic composites, due to strong interfacial bonding between bamboo fibers and the AF matrix, which enables effective load transfer and dispersion. It also shows excellent solvent resistance, maintaining shape stability after 45 days of immersion. Meanwhile, ABFCs can biodegrade in soil within 120 days and chemically degrade rapidly within 12 h in a 1 % NaOH. Moreover, ABFCs can be recycled through crushing and re-molding via hydrothermal hot pressing. This work offers a sustainable solution that enhances the utility of bamboo while addressing plastic pollution.
以植物纤维为增强相的轻质高强复合材料普遍存在基体不可生物降解、纤维与聚合物界面相容性差等问题。本研究以竹纤维为增强相,高周酸钠活化竹纤维(AF)为基体相,通过水相混合和水热成型工艺制备了一种可模塑的可生物降解高强全竹纤维复合材料(abfc)。abfc的抗拉强度为110.60 MPa,抗弯强度为157.95 MPa,抗弯模量为15.11 GPa,冲击强度为12.34 kJ/m2,邵氏硬度为95 HD。abfc的强度是传统竹塑复合材料的两倍以上,这是由于竹纤维和AF基体之间的强界面结合,从而实现了有效的负载转移和分散。它还表现出优异的耐溶剂性,在浸泡45天后保持形状稳定。同时,abfc在土壤中可在120天内生物降解,在1% NaOH中可在12 h内快速化学降解。此外,abfc可以通过破碎和水热压制再成型回收。这项工作提供了一个可持续的解决方案,在解决塑料污染的同时提高了竹子的效用。
{"title":"Moldable and degradation-enabled all-bamboo fiber composites with high mechanical strength through an eco-friendly aqueous processing route","authors":"Wenjun Zhang ,&nbsp;Jian Zhang ,&nbsp;Wenting Ren ,&nbsp;Jiawei Han ,&nbsp;Wentao Liu ,&nbsp;Dengkang Guo ,&nbsp;Jing Lv ,&nbsp;Jingpeng Li ,&nbsp;Yan Yu ,&nbsp;Fuxiang Chu","doi":"10.1016/j.compositesb.2026.113457","DOIUrl":"10.1016/j.compositesb.2026.113457","url":null,"abstract":"<div><div>Lightweight, high-strength composites with plant fibers as the reinforcing phase still generally have the problems of non-biodegradable matrix and poor compatibility at the interface between fibers and polymers. In this study, a moldable biodegradable and high-strength all-bamboo fiber composites (ABFCs) was fabricated using bamboo fibers as the reinforcing phase and sodium periodate-activated bamboo fibers (AF) as the matrix phase through an aqueous-phase mixing and hydrothermal molding process. ABFCs exhibit excellent mechanical properties, including a tensile strength of 110.60 MPa, flexural strength of 157.95 MPa, flexural modulus of 15.11 GPa, impact strength of 12.34 kJ/m<sup>2</sup>, and Shore hardness of 95 HD. ABFCs exhibit strength more than twice that of traditional bamboo-plastic composites, due to strong interfacial bonding between bamboo fibers and the AF matrix, which enables effective load transfer and dispersion. It also shows excellent solvent resistance, maintaining shape stability after 45 days of immersion. Meanwhile, ABFCs can biodegrade in soil within 120 days and chemically degrade rapidly within 12 h in a 1 % NaOH. Moreover, ABFCs can be recycled through crushing and re-molding via hydrothermal hot pressing. This work offers a sustainable solution that enhances the utility of bamboo while addressing plastic pollution.</div></div>","PeriodicalId":10660,"journal":{"name":"Composites Part B: Engineering","volume":"314 ","pages":"Article 113457"},"PeriodicalIF":14.2,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146076371","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Plastic-paper waste and agro-residues based biocarbon reinforced polyamide 6: Toward lightweight sustainable composites for automotive applications 基于生物碳增强聚酰胺6的废塑料和农业残留物:面向汽车应用的轻质可持续复合材料
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-01 Epub Date: 2026-01-12 DOI: 10.1016/j.compositesb.2026.113412
Suman Kumar Ghosh , Amar K. Mohanty , Manjusri Misra
This study investigated the development of novel and sustainable biocomposites of polyamide 6 (PA 6) and various waste-derived biocarbons intended for automotive applications. Agricultural wheat straw and mixed plastic-paper wastes were pyrolyzed at 600 °C to obtain biocarbon, which was used as reinforcement in a PA 6 matrix. The biocarbon exhibited platelet-like morphology, while the plastic-paper biocarbon exhibited a more ordered carbon structure. The sustainable composites with 20 and 30 wt% of filler loading were fabricated using melt extrusion followed by injection molding. Morphological studies demonstrated an enhanced dispersion of carbonaceous fillers within the polyamide matrix, attributed to improved interfacial adhesion. A 34 % and 37 % increase in tensile modulus, and a 46 % and 48 % enhancement in flexural modulus were achieved for composites containing 30 wt% wheat straw and paper–plastic biocarbon, respectively, relative to neat polyamide. The biocomposites also demonstrated enhanced dimensional stability and heat deflection temperature up to 186 °C. All the biocomposites achieved UL-94 V-2 rating in the vertical test and linear burning rate of zero mm/min in the horizontal test, demonstrating excellent flame-retardant behavior. Biocarbon-reinforced PA 6 composites were about 10 % lighter and showed comparable or even superior flame-retardant performance (particularly for plastic-paper biocarbon) relative to talc-filled counterparts, while the glass-fiber- and talc-based systems exhibited greater stiffness. The findings demonstrate that waste-derived biocarbon serves as an efficient and sustainable reinforcement for lightweight polyamide composites, making it highly suitable for automotive interior applications.
本研究探讨了聚酰胺6 (pa6)和各种用于汽车应用的废物衍生生物碳的新型可持续生物复合材料的开发。以农业麦秸和塑料-纸混合废弃物为原料,在600℃下热解得到生物碳,并将生物碳作为增强材料添加到pa6基质中。生物碳表现出血小板样的形态,而塑料-纸生物碳表现出更有序的碳结构。采用熔融挤压和注射成型的方法制备了填充量分别为20%和30%的可持续复合材料。形态学研究表明,碳质填料在聚酰胺基质中的分散增强,这归因于界面粘附性的改善。与纯聚酰胺相比,含有30 wt%麦秸和纸塑生物碳的复合材料的拉伸模量分别提高34%和37%,弯曲模量分别提高46%和48%。该生物复合材料还显示出增强的尺寸稳定性和高达186°C的热挠曲温度。所有生物复合材料在垂直测试中均达到UL-94 V-2等级,在水平测试中线性燃烧速率为0 mm/min,表现出优异的阻燃性能。生物碳增强pa6复合材料比滑石填充的同类材料轻约10%,阻燃性能相当甚至更好(特别是塑料纸生物碳),而玻璃纤维和滑石基系统则表现出更大的刚度。研究结果表明,废物衍生的生物碳可以作为轻质聚酰胺复合材料的有效和可持续的增强材料,使其非常适合汽车内饰应用。
{"title":"Plastic-paper waste and agro-residues based biocarbon reinforced polyamide 6: Toward lightweight sustainable composites for automotive applications","authors":"Suman Kumar Ghosh ,&nbsp;Amar K. Mohanty ,&nbsp;Manjusri Misra","doi":"10.1016/j.compositesb.2026.113412","DOIUrl":"10.1016/j.compositesb.2026.113412","url":null,"abstract":"<div><div>This study investigated the development of novel and sustainable biocomposites of polyamide 6 (PA 6) and various waste-derived biocarbons intended for automotive applications. Agricultural wheat straw and mixed plastic-paper wastes were pyrolyzed at 600 °C to obtain biocarbon, which was used as reinforcement in a PA 6 matrix. The biocarbon exhibited platelet-like morphology, while the plastic-paper biocarbon exhibited a more ordered carbon structure. The sustainable composites with 20 and 30 wt% of filler loading were fabricated using melt extrusion followed by injection molding. Morphological studies demonstrated an enhanced dispersion of carbonaceous fillers within the polyamide matrix, attributed to improved interfacial adhesion. A 34 % and 37 % increase in tensile modulus, and a 46 % and 48 % enhancement in flexural modulus were achieved for composites containing 30 wt% wheat straw and paper–plastic biocarbon, respectively, relative to neat polyamide. The biocomposites also demonstrated enhanced dimensional stability and heat deflection temperature up to 186 °C. All the biocomposites achieved UL-94 V-2 rating in the vertical test and linear burning rate of zero mm/min in the horizontal test, demonstrating excellent flame-retardant behavior. Biocarbon-reinforced PA 6 composites were about 10 % lighter and showed comparable or even superior flame-retardant performance (particularly for plastic-paper biocarbon) relative to talc-filled counterparts, while the glass-fiber- and talc-based systems exhibited greater stiffness. The findings demonstrate that waste-derived biocarbon serves as an efficient and sustainable reinforcement for lightweight polyamide composites, making it highly suitable for automotive interior applications.</div></div>","PeriodicalId":10660,"journal":{"name":"Composites Part B: Engineering","volume":"314 ","pages":"Article 113412"},"PeriodicalIF":14.2,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146045237","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Reversing damage for improved compression after impact in vitrimer composites 改善玻璃体复合材料冲击后压缩的可逆损伤
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-01 Epub Date: 2026-01-24 DOI: 10.1016/j.compositesb.2026.113438
Ankush Nandi , André Lagron , Adelle Koenig , Camdin Monson , Matthew R. Golder , Nikhil Koratkar , Aniruddh Vashisth
Vitrimer-based carbon fiber composites offer a new route to damage-tolerant and sustainable structural materials through their intrinsic healing capability. This study examines the recovery of compression-after-impact (CAI) performance in laminates reinforced with adipic acid (AAV) and malic acid (MAV) epoxy vitrimers. Controlled low-velocity impact (LVI) tests were used to introduce barely visible impact damage, followed by thermal healing at elevated temperature and pressure. Mechanical testing combined with three-dimensional digital image correlation (3D-DIC) revealed that AAV and MAV composites recovered approximately 90 % and 62 % of their pristine CAI strength, respectively. The out-of-plane displacement profiles from DIC showed that healed specimens regained a distinct pre-buckling regime and exhibited delayed buckling onset, indicating restored stiffness and interlaminar integrity. X-ray micro-computed tomography (micro-CT) confirmed substantial reduction in interlaminar separations and matrix cracking after healing. While healed laminates did not fully regain pristine strength, they exhibited more uniform deformation fields, indicating improved structural reliability. These findings demonstrate that vitrimer matrices can effectively reverse impact-induced damage, offering a path toward repairable, reusable, and longer-lived carbon fiber composites for structural applications.
玻璃体基碳纤维复合材料通过其固有的修复能力为结构材料的耐损伤和可持续发展提供了新的途径。本研究考察了用己二酸(AAV)和苹果酸(MAV)环氧玻璃体增强层压板后冲击压缩(CAI)性能的恢复情况。受控低速冲击(LVI)试验采用了几乎不可见的冲击损伤,然后在高温高压下进行热愈合。力学测试结合三维数字图像相关(3D-DIC)显示,AAV和MAV复合材料分别恢复了原始CAI强度的90%和62%。DIC的面外位移曲线显示,愈合后的标本恢复了明显的屈曲前状态,并表现出延迟的屈曲发作,表明恢复的刚度和层间完整性。x射线显微计算机断层扫描(micro-CT)证实愈合后层间分离和基质开裂显著减少。虽然愈合后的层压板不能完全恢复原始强度,但它们表现出更均匀的变形场,表明结构可靠性得到提高。这些发现表明,玻璃体基质可以有效地逆转冲击引起的损伤,为结构应用中的可修复、可重复使用和寿命更长的碳纤维复合材料提供了一条途径。
{"title":"Reversing damage for improved compression after impact in vitrimer composites","authors":"Ankush Nandi ,&nbsp;André Lagron ,&nbsp;Adelle Koenig ,&nbsp;Camdin Monson ,&nbsp;Matthew R. Golder ,&nbsp;Nikhil Koratkar ,&nbsp;Aniruddh Vashisth","doi":"10.1016/j.compositesb.2026.113438","DOIUrl":"10.1016/j.compositesb.2026.113438","url":null,"abstract":"<div><div>Vitrimer-based carbon fiber composites offer a new route to damage-tolerant and sustainable structural materials through their intrinsic healing capability. This study examines the recovery of compression-after-impact (CAI) performance in laminates reinforced with adipic acid (AAV) and malic acid (MAV) epoxy vitrimers. Controlled low-velocity impact (LVI) tests were used to introduce barely visible impact damage, followed by thermal healing at elevated temperature and pressure. Mechanical testing combined with three-dimensional digital image correlation (3D-DIC) revealed that AAV and MAV composites recovered approximately 90 % and 62 % of their pristine CAI strength, respectively. The out-of-plane displacement profiles from DIC showed that healed specimens regained a distinct pre-buckling regime and exhibited delayed buckling onset, indicating restored stiffness and interlaminar integrity. X-ray micro-computed tomography (micro-CT) confirmed substantial reduction in interlaminar separations and matrix cracking after healing. While healed laminates did not fully regain pristine strength, they exhibited more uniform deformation fields, indicating improved structural reliability. These findings demonstrate that vitrimer matrices can effectively reverse impact-induced damage, offering a path toward repairable, reusable, and longer-lived carbon fiber composites for structural applications.</div></div>","PeriodicalId":10660,"journal":{"name":"Composites Part B: Engineering","volume":"314 ","pages":"Article 113438"},"PeriodicalIF":14.2,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146045249","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Advancing carbon fiber reinforced epoxy composites with enhanced mechanical properties and liquid oxygen compatibility 先进的碳纤维增强环氧复合材料具有增强的机械性能和液氧相容性
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-01 Epub Date: 2026-01-28 DOI: 10.1016/j.compositesb.2026.113468
Junfei Long , Weibin Zhu
The lightweight construction of fuel tanks is essential for enhancing rocket payload capacity and minimizing launch expenses. Carbon fiber reinforced epoxy composites (CFREs) have emerged as promising materials for reducing the structural mass of fuel tanks, owing to their superior specific strength and modulus. Liquid oxygen (LOX), a critical cryogenic propellant, presents significant design challenges for CFRE composites due to its extremely low temperature and potent oxidizing characteristics. Specifically, exposure of CFRE materials to LOX under external energy stimuli may result in ignition or even explosion, necessitating the resolution of LOX compatibility issues associated with epoxy resins and CFREs. Additionally, cryogenic conditions can induce embrittlement in materials, thereby requiring that epoxy resins and CFREs maintain adequate mechanical strength and fracture toughness at low temperatures to inhibit crack initiation and propagation. Despite the importance of these factors, there remains a paucity of comprehensive and critical reviews addressing both the mechanical properties and LOX compatibility of CFREs. This article seeks to summarize recent progress in CFRE technology, with a particular focus on high-performance epoxy resins. Both the processing techniques and interfacial engineering of CFREs are reviewed, and LOX compatibility and mechanical properties are also discussed with emphasis on mechanical performance under cryogenic conditions. Representative industrial applications of CFREs, such as in fuselage structures, pressure vessels, and automotive components, are also evaluated. Finally, the review offers perspectives on current challenges, future directions, and proposes a roadmap to accelerate the advancement of high-performance CFRE composites.
燃料箱的轻量化结构是提高火箭有效载荷能力和降低发射费用的关键。碳纤维增强环氧复合材料(CFREs)由于其优越的比强度和模量,已成为降低燃料箱结构质量的有前途的材料。液氧(LOX)是一种关键的低温推进剂,由于其极低的温度和强大的氧化特性,对CFRE复合材料的设计提出了重大挑战。具体而言,CFRE材料在外界能量刺激下暴露于LOX可能导致点火甚至爆炸,因此需要解决环氧树脂与CFRE的LOX相容性问题。此外,低温条件会导致材料脆化,因此要求环氧树脂和CFREs在低温下保持足够的机械强度和断裂韧性,以抑制裂纹的萌生和扩展。尽管这些因素很重要,但关于CFREs的机械性能和LOX相容性的全面和批判性评论仍然缺乏。本文旨在总结CFRE技术的最新进展,特别关注高性能环氧树脂。综述了CFREs的加工工艺和界面工程,重点讨论了低温条件下的LOX相容性和力学性能。本文还对cfre在机身结构、压力容器和汽车部件等具有代表性的工业应用进行了评估。最后,对当前的挑战和未来的发展方向进行了展望,并提出了加速高性能CFRE复合材料发展的路线图。
{"title":"Advancing carbon fiber reinforced epoxy composites with enhanced mechanical properties and liquid oxygen compatibility","authors":"Junfei Long ,&nbsp;Weibin Zhu","doi":"10.1016/j.compositesb.2026.113468","DOIUrl":"10.1016/j.compositesb.2026.113468","url":null,"abstract":"<div><div>The lightweight construction of fuel tanks is essential for enhancing rocket payload capacity and minimizing launch expenses. Carbon fiber reinforced epoxy composites (CFREs) have emerged as promising materials for reducing the structural mass of fuel tanks, owing to their superior specific strength and modulus. Liquid oxygen (LOX), a critical cryogenic propellant, presents significant design challenges for CFRE composites due to its extremely low temperature and potent oxidizing characteristics. Specifically, exposure of CFRE materials to LOX under external energy stimuli may result in ignition or even explosion, necessitating the resolution of LOX compatibility issues associated with epoxy resins and CFREs. Additionally, cryogenic conditions can induce embrittlement in materials, thereby requiring that epoxy resins and CFREs maintain adequate mechanical strength and fracture toughness at low temperatures to inhibit crack initiation and propagation. Despite the importance of these factors, there remains a paucity of comprehensive and critical reviews addressing both the mechanical properties and LOX compatibility of CFREs. This article seeks to summarize recent progress in CFRE technology, with a particular focus on high-performance epoxy resins. Both the processing techniques and interfacial engineering of CFREs are reviewed, and LOX compatibility and mechanical properties are also discussed with emphasis on mechanical performance under cryogenic conditions. Representative industrial applications of CFREs, such as in fuselage structures, pressure vessels, and automotive components, are also evaluated. Finally, the review offers perspectives on current challenges, future directions, and proposes a roadmap to accelerate the advancement of high-performance CFRE composites.</div></div>","PeriodicalId":10660,"journal":{"name":"Composites Part B: Engineering","volume":"314 ","pages":"Article 113468"},"PeriodicalIF":14.2,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146076372","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Scalable fabrication of cationic template-assisted transitional metal oxide-hybridized silica nano-adsorbents for industrial cleanup of residual ammonia in cracking reaction for hydrogen fuel 阳离子模板辅助过渡金属氧化物-杂化二氧化硅纳米吸附剂的规模化制备及其在氢燃料裂解反应中残余氨的工业净化
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-03-15 Epub Date: 2026-01-14 DOI: 10.1016/j.compositesb.2026.113413
May Zaw Win , Ji Hye Park , Wathone Oo , Shoon Pa Pa Aung , Dong Myung Kim , Dohyeon Kim , Minkyu Kim , Min-Seo Yun , Jong-Ho Moon , Kwang Bok Yi
To industrially purify the residual ammonia (NH3) contaminating the hydrogen stream produced by NH3 cracking reaction, transition metal oxide-functionalized silica powders were synthesized via a modified Stöber hydrolysis employing a cationic surfactant and metal-anchoring agent. Different metal chloride precursors of Cu, Fe, Mn and Zr were introduced to tune the electronic configuration of the resulting nanocomposites. A novel template removal strategy was investigated, combining the lowest-temperature oxidative calcination at 350 °C with subsequent ethanolic reflux condensation. This dual-step template removal method outperformed the conventional calcination, enhancing the nanoparticle dispersion. This modified method also introduced NH3-active organic oxygen functionalities through redox interaction between metal oxide surface and ethanolic derivatives grafted on the isolated silanol groups caused by calcination effect. Among the functionalized composites, the manganese oxide-functionalized silica achieved the highest dynamic adsorption capacities of 2.07 mmol/g for 1000 ppm NH3, and 4.51 mmol/g for 5 % NH3 under the VTSA breakthrough conditions. This exceptional adsorption efficiency was attributed to the highest density of oxygen vacancies generated by Lewis-acidic Mn2+ dopant of 7 wt%, which existed as the smallest manganese silicate nanoparticles of 25–35 nm with the largest pore diameter of 2.53 nm. It also exhibited excellent regeneration at 88 % over multi-cycles under mild desorption at 80 °C due to reversible adsorption sites with weak acidity. This synthesis was successfully scaled up to 250-g batches, demonstrating high feasibility for pelletization through extrusion followed by activation with metal-halide impregnation. This work therefore underscored a strong potential for commercial deployment in trace NH3 separation.
为了工业上净化NH3裂化反应产生的氢气流中残留的氨(NH3),以阳离子表面活性剂和金属锚定剂为原料,通过Stöber改性水解合成过渡金属氧化物功能化二氧化硅粉体。引入Cu、Fe、Mn和Zr等不同的金属氯化物前驱体来调整纳米复合材料的电子构型。研究了一种新的模板去除策略,将350°C的低温氧化焙烧与随后的乙醇回流冷凝相结合。这种双步模板去除方法优于传统的煅烧法,提高了纳米颗粒的分散性。该方法还通过金属氧化物表面与接枝在分离硅烷醇基上的乙醇衍生物之间的氧化还原相互作用引入了nh3活性有机氧官能团。在功能化复合材料中,氧化锰功能化二氧化硅在VTSA突破条件下对1000 ppm NH3的动态吸附量为2.07 mmol/g,对5% NH3的动态吸附量为4.51 mmol/g。这种优异的吸附效率是由于lewis -酸性Mn2+掺杂产生的氧空位密度最高,为7 wt%,其存在为最小的25-35 nm的硅酸盐纳米颗粒,最大孔径为2.53 nm。由于具有弱酸性的可逆吸附位点,在80°C的温和脱附条件下,多次循环再生率达到88%。该合成成功地扩大到250克批次,证明了通过挤压和金属卤化物浸渍活化制成球团的高可行性。因此,这项工作强调了在痕量NH3分离中进行商业应用的巨大潜力。
{"title":"Scalable fabrication of cationic template-assisted transitional metal oxide-hybridized silica nano-adsorbents for industrial cleanup of residual ammonia in cracking reaction for hydrogen fuel","authors":"May Zaw Win ,&nbsp;Ji Hye Park ,&nbsp;Wathone Oo ,&nbsp;Shoon Pa Pa Aung ,&nbsp;Dong Myung Kim ,&nbsp;Dohyeon Kim ,&nbsp;Minkyu Kim ,&nbsp;Min-Seo Yun ,&nbsp;Jong-Ho Moon ,&nbsp;Kwang Bok Yi","doi":"10.1016/j.compositesb.2026.113413","DOIUrl":"10.1016/j.compositesb.2026.113413","url":null,"abstract":"<div><div>To industrially purify the residual ammonia (NH<sub>3</sub>) contaminating the hydrogen stream produced by NH<sub>3</sub> cracking reaction, transition metal oxide-functionalized silica powders were synthesized via a modified Stöber hydrolysis employing a cationic surfactant and metal-anchoring agent. Different metal chloride precursors of Cu, Fe, Mn and Zr were introduced to tune the electronic configuration of the resulting nanocomposites. A novel template removal strategy was investigated, combining the lowest-temperature oxidative calcination at 350 °C with subsequent ethanolic reflux condensation. This dual-step template removal method outperformed the conventional calcination, enhancing the nanoparticle dispersion. This modified method also introduced NH<sub>3</sub>-active organic oxygen functionalities through redox interaction between metal oxide surface and ethanolic derivatives grafted on the isolated silanol groups caused by calcination effect. Among the functionalized composites, the manganese oxide-functionalized silica achieved the highest dynamic adsorption capacities of 2.07 mmol/g for 1000 ppm NH<sub>3,</sub> and 4.51 mmol/g for 5 % NH<sub>3</sub> under the VTSA breakthrough conditions. This exceptional adsorption efficiency was attributed to the highest density of oxygen vacancies generated by Lewis-acidic Mn<sup>2+</sup> dopant of 7 wt%, which existed as the smallest manganese silicate nanoparticles of 25–35 nm with the largest pore diameter of 2.53 nm. It also exhibited excellent regeneration at 88 % over multi-cycles under mild desorption at 80 °C due to reversible adsorption sites with weak acidity. This synthesis was successfully scaled up to 250-g batches, demonstrating high feasibility for pelletization through extrusion followed by activation with metal-halide impregnation. This work therefore underscored a strong potential for commercial deployment in trace NH<sub>3</sub> separation.</div></div>","PeriodicalId":10660,"journal":{"name":"Composites Part B: Engineering","volume":"313 ","pages":"Article 113413"},"PeriodicalIF":14.2,"publicationDate":"2026-03-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145973614","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Mechanisms of femtosecond laser-induced selective hierarchical biomimetic texturing on the wettability and adhesive performance of CFRP surfaces 飞秒激光诱导选择性分层仿生织构对CFRP表面润湿性和粘附性能的影响机制
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-03-15 Epub Date: 2026-01-10 DOI: 10.1016/j.compositesb.2026.113401
Kangmei Li , Zihao Li , Junxiu Lu , Jiale Xu , Shengtao Sun , Jiana Gan , Jun Hu
The design philosophy of lightweight structures has propelled extensive research into adhesive bonding techniques for carbon fiber-reinforced polymers (CFRP) across high-end manufacturing sectors, such as aerospace and new energy applications. Drawing inspiration from the exceptional adhesive capabilities of tree frog footpads, this study employs a novel femtosecond laser selective texturing process to fabricate a three-tier multiscale texture on CFRP surfaces, synergistically comprising biomimetic texture units, continuous carbon fiber morphologies, and laser-induced periodic surface structures (LIPSS). By elucidating the mapping relationships among laser parameters, hierarchical texture geometries, and macroscopic wettability, we achieved controllable preparation of complex micro-nano textures, thereby significantly enhancing adhesive interface performance. Results demonstrate that, compared to conventional linear, square, and circular textures, biomimetic hexagonal textures facilitate multilevel infiltration and mechanical interlocking of adhesives. Using optimized process parameters including a +3 mm defocus distance, 5 mm/s scanning speed, 0.40 mJ pulse energy, and an area ratio of 5:1, high-precision micro-textured units were successfully fabricated on the CFRP surface. Moreover, vertically oriented low-frequency LIPSS were induced without disrupting the continuity of the fibers. The surface wettability of CFRP was significantly enhanced, and the bonding strength was substantially improved (approximately three times that of the untreated surface), with the failure mode predominantly shifting to cohesive failure. Finite element simulations of interface stress distribution further validate the efficacy of biomimetic textures in mitigating peak and peel stresses. This femtosecond laser-induced hierarchical biomimetic texturing strategy offers promising insights for advancing CFRP adhesive bonding in sophisticated equipment.
轻量化结构的设计理念推动了碳纤维增强聚合物(CFRP)粘合剂粘合技术在高端制造领域的广泛研究,如航空航天和新能源应用。从树蛙脚垫的特殊粘附能力中获得灵感,本研究采用了一种新颖的飞秒激光选择性纹理工艺,在CFRP表面上制造三层多尺度纹理,协同作用包括仿生纹理单元、连续碳纤维形态和激光诱导周期性表面结构(LIPSS)。通过阐明激光参数、分层织构几何和宏观润湿性之间的映射关系,我们实现了复杂微纳织构的可控制备,从而显著提高了粘接界面性能。结果表明,与传统的线性、方形和圆形结构相比,仿生六边形结构有利于胶粘剂的多级渗透和机械联锁。采用离焦距离为+3 mm、扫描速度为5 mm/s、脉冲能量为0.40 mJ、面积比为5:1的优化工艺参数,在CFRP表面成功制备出高精度微织构单元。此外,垂直定向的低频LIPSS在不破坏光纤连续性的情况下被诱导。CFRP的表面润湿性显著增强,粘结强度显著提高(约为未处理表面的3倍),破坏模式主要向内聚破坏转变。界面应力分布的有限元模拟进一步验证了仿生织构在缓解峰值应力和剥离应力方面的有效性。这种飞秒激光诱导的分层仿生纹理策略为推进CFRP粘合剂在复杂设备中的粘合提供了有希望的见解。
{"title":"Mechanisms of femtosecond laser-induced selective hierarchical biomimetic texturing on the wettability and adhesive performance of CFRP surfaces","authors":"Kangmei Li ,&nbsp;Zihao Li ,&nbsp;Junxiu Lu ,&nbsp;Jiale Xu ,&nbsp;Shengtao Sun ,&nbsp;Jiana Gan ,&nbsp;Jun Hu","doi":"10.1016/j.compositesb.2026.113401","DOIUrl":"10.1016/j.compositesb.2026.113401","url":null,"abstract":"<div><div>The design philosophy of lightweight structures has propelled extensive research into adhesive bonding techniques for carbon fiber-reinforced polymers (CFRP) across high-end manufacturing sectors, such as aerospace and new energy applications. Drawing inspiration from the exceptional adhesive capabilities of tree frog footpads, this study employs a novel femtosecond laser selective texturing process to fabricate a three-tier multiscale texture on CFRP surfaces, synergistically comprising biomimetic texture units, continuous carbon fiber morphologies, and laser-induced periodic surface structures (LIPSS). By elucidating the mapping relationships among laser parameters, hierarchical texture geometries, and macroscopic wettability, we achieved controllable preparation of complex micro-nano textures, thereby significantly enhancing adhesive interface performance. Results demonstrate that, compared to conventional linear, square, and circular textures, biomimetic hexagonal textures facilitate multilevel infiltration and mechanical interlocking of adhesives. Using optimized process parameters including a +3 mm defocus distance, 5 mm/s scanning speed, 0.40 mJ pulse energy, and an area ratio of 5:1, high-precision micro-textured units were successfully fabricated on the CFRP surface. Moreover, vertically oriented low-frequency LIPSS were induced without disrupting the continuity of the fibers. The surface wettability of CFRP was significantly enhanced, and the bonding strength was substantially improved (approximately three times that of the untreated surface), with the failure mode predominantly shifting to cohesive failure. Finite element simulations of interface stress distribution further validate the efficacy of biomimetic textures in mitigating peak and peel stresses. This femtosecond laser-induced hierarchical biomimetic texturing strategy offers promising insights for advancing CFRP adhesive bonding in sophisticated equipment.</div></div>","PeriodicalId":10660,"journal":{"name":"Composites Part B: Engineering","volume":"313 ","pages":"Article 113401"},"PeriodicalIF":14.2,"publicationDate":"2026-03-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145973612","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
Composites Part B: Engineering
全部 Acc. Chem. Res. ACS Applied Bio Materials ACS Appl. Electron. Mater. ACS Appl. Energy Mater. ACS Appl. Mater. Interfaces ACS Appl. Nano Mater. ACS Appl. Polym. Mater. ACS BIOMATER-SCI ENG ACS Catal. ACS Cent. Sci. ACS Chem. Biol. ACS Chemical Health & Safety ACS Chem. Neurosci. ACS Comb. Sci. ACS Earth Space Chem. ACS Energy Lett. ACS Infect. Dis. ACS Macro Lett. ACS Mater. Lett. ACS Med. Chem. Lett. ACS Nano ACS Omega ACS Photonics ACS Sens. ACS Sustainable Chem. Eng. ACS Synth. Biol. Anal. Chem. BIOCHEMISTRY-US Bioconjugate Chem. BIOMACROMOLECULES Chem. Res. Toxicol. Chem. Rev. Chem. Mater. CRYST GROWTH DES ENERG FUEL Environ. Sci. Technol. Environ. Sci. Technol. Lett. Eur. J. Inorg. Chem. IND ENG CHEM RES Inorg. Chem. J. Agric. Food. Chem. J. Chem. Eng. Data J. Chem. Educ. J. Chem. Inf. Model. J. Chem. Theory Comput. J. Med. Chem. J. Nat. Prod. J PROTEOME RES J. Am. Chem. Soc. LANGMUIR MACROMOLECULES Mol. Pharmaceutics Nano Lett. Org. Lett. ORG PROCESS RES DEV ORGANOMETALLICS J. Org. Chem. J. Phys. Chem. J. Phys. Chem. A J. Phys. Chem. B J. Phys. Chem. C J. Phys. Chem. Lett. Analyst Anal. Methods Biomater. Sci. Catal. Sci. Technol. Chem. Commun. Chem. Soc. Rev. CHEM EDUC RES PRACT CRYSTENGCOMM Dalton Trans. Energy Environ. Sci. ENVIRON SCI-NANO ENVIRON SCI-PROC IMP ENVIRON SCI-WAT RES Faraday Discuss. Food Funct. Green Chem. Inorg. Chem. Front. Integr. Biol. J. Anal. At. Spectrom. J. Mater. Chem. A J. Mater. Chem. B J. Mater. Chem. C Lab Chip Mater. Chem. Front. Mater. Horiz. MEDCHEMCOMM Metallomics Mol. Biosyst. Mol. Syst. Des. Eng. Nanoscale Nanoscale Horiz. Nat. Prod. Rep. New J. Chem. Org. Biomol. Chem. Org. Chem. Front. PHOTOCH PHOTOBIO SCI PCCP Polym. Chem.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:604180095
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1