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A novel architecture of soft magnetoelectric composites for human-machine interaction 一种新型人机交互软磁电复合材料结构
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-15 Epub Date: 2026-02-02 DOI: 10.1016/j.compositesb.2026.113484
Zhangbo Wang , Wei Xiao , Yihua Xiao , Hanlin Zhu
Soft magnetoelectric composites have great potential in energy harvesting, flexible sensing, and human-machine interaction (HMI). However, their electrical output capacity is limited, as mechanical deformation typically induces only minimal changes in magnetic flux. Herein, a new soft magnetoelectric composite (SMEC) is proposed to enhance voltage output. The SMEC integrates a coil, a soft scaffold, and a soft magnetoelastic block. Under axial load, the soft magnetoelastic block rotates while approaching the coil. The rotation of the magnetic field and the changed distance between the magnetoelastic block and the coil collectively induce a significant variation in magnetic flux, thereby enhancing voltage output. Furthermore, the continued axial load induces elastic deformation of the soft magnetoelastic block, further modulating the magnetic flux. The maximum voltage density and current density that SMEC can achieve are 9.87 mV/cm2 and 0.75 mA/cm2, respectively. Both indicators are higher than those of previous soft magnetoelectric composites. Additionally, the SMEC can output three voltage signals with different peak values as the direction of the applied pressure is different. Leveraging this characteristic, the SMEC is integrated into two HMI systems, successfully enabling precise controls such as light switching, PPT page turning, virtual button switching, and playing video games. This study proposes a novel strategy to induce magnetic field rotation via mechanical loads, providing a new pathway for breaking the performance limitations of soft magnetoelectric composites.
软磁电复合材料在能量收集、柔性传感、人机交互等方面具有巨大的应用潜力。然而,它们的电输出能力是有限的,因为机械变形通常只引起磁通量的微小变化。本文提出了一种新型的软磁电复合材料(SMEC)来提高电压输出。SMEC集成了一个线圈、一个软支架和一个软磁弹性块。在轴向载荷作用下,软磁弹性块在接近线圈时旋转。磁场的旋转和磁弹性块与线圈之间距离的变化共同引起磁通量的显著变化,从而增强了电压输出。此外,持续的轴向载荷引起软磁弹性块的弹性变形,进一步调制磁通量。SMEC能达到的最大电压密度和电流密度分别为9.87 mV/cm2和0.75 mA/cm2。这两项指标均高于以往的软磁电复合材料。此外,随着施加压力的方向不同,SMEC可以输出三个峰值不同的电压信号。利用这一特性,SMEC集成到两个HMI系统中,成功地实现了精确的控制,如灯光开关、PPT翻页、虚拟按钮切换和玩视频游戏。本研究提出了一种通过机械载荷诱导磁场旋转的新策略,为突破软磁电复合材料的性能限制提供了新的途径。
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引用次数: 0
High toughness and heat-resistant polypropylene composites enabled by ethylene-propylene elastomer for high-voltage cable screen layer 乙烯-丙烯弹性体高韧性耐热聚丙烯复合材料用于高压电缆屏蔽层
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-15 Epub Date: 2026-02-02 DOI: 10.1016/j.compositesb.2026.113488
Zhi-Xing Wang , Jie Lin , Lei Wang , Shuai Hou , Yi-Xuan Wu , Run-Pan Nie , Ding-Xiang Yan , Li-Chuan Jia
Semi-conductive screen composites (SSCs) are indispensable components for polypropylene (PP) based high-voltage cable. However, it is still a huge challenge to balance the mechanical toughness and heat resistance of PP-based SSCs. Herein, ethylene-propylene elastomer (EPE) is utilized as a highly efficient toughening agent to impart the PP-SSCs with well-balanced mechanical toughness and heat resistance. The incorporation of only 30 wt% EPE content into the EPE/PP matrix enables the PP-SSCs to achieve a high elongation at break of 392.0% and a remarkable tensile toughness of 46.5 MJ m−3 at 27 wt% carbon black (CB) content. The PP-SSCs also present desirable heat resistance, as evidenced by a low thermal elongation (6.1%) under 0.2 MPa at 130 °C and a small permanent deformation (2.0%). Meanwhile, the optimal PP-SSCs maintain superior electrical performance, with low volume resistivities of 14.2 Ω cm and 47.3 Ω cm at 23 °C and 90 °C, respectively. It is worth noting that all the performance indicators could meet the application requirements. This work offers a viable strategy for fabricating high performance PP-SSCs, which would contribute to the development of recyclable thermoplastic PP power cables.
半导电屏蔽复合材料(ssc)是聚丙烯(PP)基高压电缆必不可少的组成部分。然而,如何平衡pp基ssc的机械韧性和耐热性仍然是一个巨大的挑战。在此,乙烯-丙烯弹性体(EPE)作为一种高效的增韧剂,赋予pp - ssc良好的机械韧性和耐热性。在EPE/PP基体中掺入30 wt%的EPE, PP- ssc的断裂伸长率达到392.0%,炭黑(CB)含量为27 wt%时,拉伸韧性达到46.5 MJ m−3。pp - ssc还具有良好的耐热性,在130℃下,在0.2 MPa下具有较低的热伸长率(6.1%)和较小的永久变形(2.0%)。同时,最佳的pp - ssc保持了优异的电学性能,在23°C和90°C时的体积电阻率分别为14.2 Ω cm和47.3 Ω cm。值得注意的是,各项性能指标均能满足应用要求。这项工作为制造高性能PP- ssc提供了一种可行的策略,这将有助于开发可回收的热塑性PP电力电缆。
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引用次数: 0
Novel milling cutter structure for high-quality milling of CF/PEEK composites via enhanced shear cutting 新型铣刀结构,可通过增强剪切切割实现高质量的CF/PEEK复合材料铣削
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-15 Epub Date: 2026-02-02 DOI: 10.1016/j.compositesb.2026.113465
Pengcheng Ju , Rao Fu , Gang Wei , Fuji Wang , Xiaohang Hu , Yuntong Sun , Dekun Yin , Peng Wang
Carbon fiber-reinforced polyetheretherketone (CF/PEEK) composites have increasingly attracted attention in the fields of aviation and aerospace owing to their high specific strength, excellent impact resistance, and recyclability. Consequently, they are considered promising alternatives to conventional carbon fiber-reinforced plastic (CFRP) composites. However, due to the thermal sensitivity and high ductility of the PEEK matrix, the surface-layer fibers are prone to significant deformation under weak constraints during milling. This makes it challenging for conventional CFRP cutters to effectively cut the fibers, leading to severe damage. Especially under continuous cutting conditions, significant chip adhesion further aggravates the machining damage and results in the deterioration of surface accuracy. To address this issue, this study proposes a surface-layer damage suppression principle via enhanced shear cutting. By establishing cutting models of surface-layer fibers under different conditions, it is found that progressive enhanced shear cutting enabled by cutting edges with varied inclination angles can effectively limit the deformation of surface-layer fibers in CF/PEEK, enhance the compressive effect of the cutting edge on the fibers, facilitate fiber fracture, and suppress surface-layer damage during milling. Based on this principle, a novel milling cutter with a variable helix angle was developed. The structure and arrangement of its cutting edges are optimized accordingly through finite element simulation. The developed milling cutter can simultaneously suppress upper and lower surface-layer damage in CF/PEEK. Milling experiments show that, compared to a conventional CFRP milling cutter, the novel milling cutter achieves a reduction of over 60.2 % in surface-layer burr damage. Furthermore, owing to the positive effect of the novel cutter on fiber severing, it effectively reduces the occurrence of fiber and resin adhesion on the machined surface, achieving a 23.6 % reduction in surface roughness. The damage suppression principle and cutter structure optimization methodology proposed in this study can provide a theoretical basis and practical guidance for achieving high-quality machining of CF/PEEK composites.
碳纤维增强聚醚醚酮(CF/PEEK)复合材料以其高比强度、优异的抗冲击性和可回收性在航空航天领域日益受到人们的关注。因此,它们被认为是传统碳纤维增强塑料(CFRP)复合材料的有希望的替代品。然而,由于PEEK基体的热敏性和高延展性,在铣削过程中,表层纤维在弱约束下容易发生明显的变形。这使得传统的CFRP切割机难以有效地切割纤维,导致严重的损坏。特别是在连续切削条件下,明显的切屑附着进一步加剧了加工损伤,导致表面精度恶化。为了解决这一问题,本研究提出了一种通过增强剪切剪切来抑制表层损伤的原理。通过建立不同条件下表层纤维的切割模型,发现采用不同倾角的切削刃进行渐进式增强剪切切割可以有效地限制CF/PEEK表层纤维的变形,增强切削刃对纤维的压缩作用,促进纤维断裂,抑制铣削过程中表层的损伤。基于这一原理,研制了一种新型变螺旋角铣刀。通过有限元仿真,对其切削刃的结构和布置进行了相应的优化。所研制的铣刀可以同时抑制CF/PEEK的上、下表层损伤。铣削实验表明,与传统的CFRP铣刀相比,新型铣刀的表层毛刺损伤减少了60.2%以上。此外,由于新型刀具对纤维切割的积极作用,它有效地减少了纤维和树脂在加工表面的粘附,使表面粗糙度降低了23.6%。本文提出的损伤抑制原理和刀具结构优化方法可为实现CF/PEEK复合材料的高质量加工提供理论依据和实践指导。
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引用次数: 0
Unraveling the oxidation-induced hoop tensile failure mechanism of 2.5D woven C/C–ZrC–SiC composites at 1100-1500°C 2.5D编织C/C - zrc - sic复合材料在1100 ~ 1500℃氧化诱导的环向拉伸破坏机制
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-15 Epub Date: 2026-02-10 DOI: 10.1016/j.compositesb.2026.113517
Running Wang , Caixin He , Chenglong Tan , Chen Cheng , Xiaohui Yang , Longteng Bai , Jiaping Zhang , Jie Fei , Qiangang Fu
The hoop tensile performance of ultra-high-temperature ceramic modified carbon/carbon (C/C) composites is critically important yet notoriously difficult to accurately assess for application in aerospace propulsion systems. This work systematically investigates the hoop tensile failure behavior and mechanism of 2.5D woven C/C–ZrC–SiC composites fabricated by reactive melt infiltration after exposure to oxidative environments at 1100-1500 °C. The composites exhibit the highest hoop tensile strength of 82.76 ± 6.76 MPa after oxidation at 1300 °C, corresponding to a strength retention rate of 98.43%. The formation of a dense in-situ Zr–Si–O oxide layer, along with an optimized fiber/matrix interface, aids in preserving fiber integrity and facilitating effective load transfer. These factors contribute to crack deflection and enhance energy dissipation compared to specimens oxidized at 1100 °C and 1500 °C. Finite element simulation reveals that the macroscopic hoop geometry of the specimen itself results in a stress gradient across the cross-section, with the maximum tensile stress consistently located at the inner surface, which becomes the failure origin. Crucially, a synergistic effect of oxidation-induced intrinsic damage and geometry-driven extrinsic stress concentration accelerates failure. This study advances the engineering application of C/C–ZrC–SiC tubular components in aerospace propulsion systems and provides critical insights for the reliable design of ceramic matrix composites operating in extreme thermal-oxidative environments.
超高温陶瓷改性碳/碳(C/C)复合材料的环向拉伸性能至关重要,但众所周知,很难准确评估其在航空航天推进系统中的应用。本工作系统地研究了反应熔体渗透制备的2.5D编织C/C - zrc - sic复合材料在1100-1500℃氧化环境下的环向拉伸破坏行为和机理。经1300℃氧化处理后,复合材料的环向拉伸强度达到82.76±6.76 MPa,强度保持率为98.43%。致密的原位Zr-Si-O氧化层的形成,以及优化的纤维/基体界面,有助于保持纤维的完整性,促进有效的负载传递。与1100°C和1500°C氧化试样相比,这些因素有助于裂纹挠曲和增强能量耗散。有限元模拟结果表明,试件本身的宏观环向几何形状导致其在横截面上存在应力梯度,最大拉应力始终位于内表面,这是破坏的根源。至关重要的是,氧化引起的内在损伤和几何驱动的外在应力集中的协同效应加速了破坏。该研究推进了C/C - zrc - sic管状部件在航空航天推进系统中的工程应用,并为在极端热氧化环境下工作的陶瓷基复合材料的可靠设计提供了重要见解。
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引用次数: 0
Superior compressive energy absorption and ultra-high damping via synergistic effects in an inoculated Zn–22Al alloy foam-filled CFRP tube composite 接种Zn-22Al合金泡沫填充CFRP管复合材料具有优异的压缩能吸收和超高阻尼效应
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-15 Epub Date: 2026-02-05 DOI: 10.1016/j.compositesb.2026.113493
Jianjun Zhang , Zhengqi Lu , Guangli Bi , Weirong Li , Zhixian Jiao , Yuandong Li , Tijun Chen , Qingzhou Wang , Le Gao , Chunhua Li
Modern aerospace design demands lightweight materials capable of simultaneous energy absorption and vibration suppression. To address this demand, a grain-refined Zn–22Al (ZA22) alloy foam-filled carbon fiber-reinforced polymer (CFRP) tube composite (ZA22-CFRP FFTC) was developed, featuring a robust interface between the CFRP tube and ZA22 foam core. The foam pore walls consist of fine equiaxed α-phase and reticular η-phase, achieved via grain refinement with an (Al3Ni + Al3Ti)/Al inoculant. Quasi-static and dynamic compression tests indicate the FFTC exhibits superior and more stable load-bearing capacity and energy absorption compared to the theoretical superposition of its individual constituents, confirming a significant synergistic effect. Under quasi-static loading, the 1.0 mm wall-thickness FFTC achieves optimal performance, with a specific energy absorption (SEA) 50.25% higher than that of pure ZA22 foam. Under dynamic loading, the 0.5 mm wall-thickness FFTC shows an extended, stable compression plateau, leading to a 114.4% increase in SEA. The composites also display distinct strain-rate sensitivity, with mechanical properties following a non-monotonic“increase-then-decrease”trend. Furthermore, the FFTC demonstrates ultra-high damping capacity over wide ranges of strain amplitudes (10−5–10−3) and temperatures (30–100 °C), with room-temperature damping enhanced by up to 401.9% relative to the theoretical superposition with increasing CFRP volume fraction. These enhancements in compressive energy absorption and damping, exceeding the sum of individual components, are attributed to the coupling effect induced by synergistic component interactions. The underlying mechanisms are thoroughly elucidated through in-depth microstructural analysis and finite element analysis (FEA).
现代航空航天设计需要能够同时吸收能量和抑制振动的轻质材料。为了满足这一需求,研究人员开发了一种晶粒细化Zn-22Al (ZA22)合金泡沫填充碳纤维增强聚合物(CFRP)管复合材料(ZA22-CFRP FFTC),该材料在CFRP管和ZA22泡沫芯之间具有坚固的界面。泡沫孔壁由细小的等轴α相和网状的η相组成,由(Al3Ni + Al3Ti)/Al孕育剂细化而成。准静态和动态压缩试验表明,与单个成分的理论叠加相比,FFTC表现出更优越、更稳定的承载能力和能量吸收,证实了显著的协同效应。准静态载荷下,1.0 mm壁厚的FFTC性能最佳,比能吸收(SEA)比纯ZA22泡沫提高50.25%。在动载荷作用下,0.5 mm壁厚的FFTC表现出延长的、稳定的压缩平台,导致SEA增加114.4%。复合材料表现出明显的应变速率敏感性,力学性能呈现非单调的“先增加后减少”趋势。此外,FFTC在应变幅值(10−5 ~ 10−3)和温度(30 ~ 100℃)范围内均表现出超高的阻尼能力,随着CFRP体积分数的增加,相对于理论叠加,室温阻尼增强高达401.9%。这些压缩能量吸收和阻尼的增强,超过单个成分的总和,归因于协同成分相互作用引起的耦合效应。通过深入的微观结构分析和有限元分析(FEA),彻底阐明了其潜在机制。
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引用次数: 0
Investigation on synergistic effects of acoustic and mechanical properties of 3D-Printed continuous flax fiber reinforced PLA composites through controlling impregnation speed and printing parameters 控制浸渍速度和打印参数对3d打印连续亚麻纤维增强PLA复合材料声学和力学性能协同效应的研究
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-15 Epub Date: 2026-02-03 DOI: 10.1016/j.compositesb.2026.113487
Zhixiong Bi , Qian Li , Zhen Zhang , Zhongsen Zhang , Yu Long , Weidong Yang , Yan Li
Plant fibers have attracted growing interest as sustainable acoustic materials owing to their remarkable sound absorption properties and biodegradability. In this study, a systematic control strategy involving impregnation speed and fused filament fabrication (FFF) printing parameters was implemented to optimize the acoustic and mechanical performance of continuous flax fiber-reinforced polylactic acid (PLA) composites (CFFRCs). Firstly, a physics-based infiltration numerical model was developed to characterize the relationship between impregnation speed and resin penetration depth by solving the Brinkman-Forchheimer equations. The resin flow process was illustrated through incorporating the inherent non-uniform fiber distributions arising from natural discontinuities and the hierarchical structure of flax yarns to guide the preparation of pre-impregnated flax yarns with different impregnation speeds. The continuous nature of the flax fibers was maintained throughout the printing and impregnating process, forming the structural backbone of the final CFFRCs. Subsequently, the influence of impregnation speed on void formation was investigated by evaluating the tensile and sound absorption properties of CFFRCs fabricated using pre-impregnated flax yarns at various impregnation speeds. Finally, the relationships between the critical printing parameters (i.e., printing orientations, line width, and infill layers), voids formation, and acoustic and mechanical performances of CFFRCs were established. The experimental and numerical results demonstrated a fundamental trade-off where increased porosity significantly improved sound absorption coefficients through enhanced viscous friction and resonance effects within the void networks, while concurrently reducing tensile strength due to disrupted load transfer pathways. The non-uniform fiber distributions in the flax yarns exhibited significant sensitivity to impregnation speed during the impregnation process. Through precise control of impregnation parameters, substantial improvements in fiber-matrix interfacial bonding were achieved in 3D-printed CFFRCs, accompanied by a remarkable reduction in porosity. Both the enhanced mechanical properties and maintained sound absorption capabilities were achieved by designing the printing parameters. Printing orientations was critical for mechanical optimization, while acoustic performance depended on line width. The findings provided a clear pathway for designing the 3D-printed CFFRCs integrated with load-bearing and functionality in future.
植物纤维由于其显著的吸声性能和生物可降解性,作为可持续声学材料引起了越来越多的关注。本研究采用浸渍速度和熔丝制造(FFF)打印参数作为系统控制策略,优化连续亚麻纤维增强聚乳酸(cffrc)复合材料(cffrc)的声力学性能。首先,通过求解Brinkman-Forchheimer方程,建立了基于物理的浸渍数值模型,表征浸渍速度与树脂渗透深度之间的关系。结合天然不连续引起的纤维固有的不均匀分布和亚麻纱线的层次结构,说明了树脂的流动过程,指导了不同浸渍速度的预浸渍亚麻纱线的制备。亚麻纤维的连续特性在整个印刷和浸渍过程中保持不变,形成了最终cffrc的结构骨架。随后,通过评价不同浸渍速度下预浸渍亚麻纱制备的cffrc的拉伸性能和吸声性能,研究了浸渍速度对孔隙形成的影响。最后,建立了关键打印参数(打印方向、线宽、填充层数)、孔洞形成与cffrc声学和力学性能之间的关系。实验和数值结果表明,孔隙率的增加通过增强空隙网络内的粘性摩擦和共振效应显著提高了吸声系数,同时由于载荷传递路径的中断而降低了抗拉强度。在浸渍过程中,亚麻纱线中的纤维分布不均匀,对浸渍速度非常敏感。通过对浸渍参数的精确控制,3d打印cffrc的纤维-基质界面结合得到了显著改善,同时孔隙率显著降低。通过对打印参数的设计,既提高了机械性能,又保持了吸声能力。印刷方向是机械优化的关键,而声学性能取决于线宽。该研究结果为未来设计具有承重和功能的3d打印cffrc提供了明确的途径。
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引用次数: 0
A semi-empirical model for predicting tensile strength of metallic glass matrix composites at room temperature by nanoindentation 用纳米压痕法预测金属玻璃基复合材料室温抗拉强度的半经验模型
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-15 Epub Date: 2026-02-02 DOI: 10.1016/j.compositesb.2026.113472
Hao Zhang , Xi Jin , Peter K. Liaw , Junwei Qiao
Metallic glass matrix composites (MGMCs) derive their overall strength from the amorphous matrix, while the dendrites control the plasticity. Here, nanoindentation experiments were conducted to quantitatively bridge microscopic deformation and the macroscopic response of MGMCs. A pronounced orientation dependence of dendrites was observed, in agreement with molecular dynamics simulations. Based on cumulative distribution functions, the activation volume for different dendrite orientations were determined, indicating the dislocation nucleation through heterogeneous nucleation via cooperative multi-atomic motion. Within a mean-field theory framework, the relationship between the critical maximum shear stress and the activation volume of the dendrite phase was established. This relationship was further extended to propose a criterion for the critical threshold of the maximum shear stress of multi-principal element alloys with two important caveats. The activation volume of the amorphous matrix was found to be nearly twice that of the dendrite phase. From this trend, a direct correlation between the ultra-tensile strength of the dendrite phase and that of the amorphous matrix was derived. Based on this relationship, a semi-empirical tensile strength model was formulated using a rule of mixtures, σUTSMGMC=0.08(σUTSM)4.16(1VM)+σUTSMVM. The model was validated across a broad range of MGMC systems, where 92.5% of the predicted UTS values fall within the 92.5% confidence interval of experiments. The model exhibits particularly high accuracy for Ti- and Zr-based MGMCs, underscoring the strong compositional dependence of the UTS. The model provides practical guidelines for designing high-performance composites with optimized strength and ductility.
金属玻璃基复合材料的整体强度来源于非晶态基体,而枝晶控制着材料的塑性。在这里,纳米压痕实验进行了定量桥接微观变形和宏观响应的mmcs。观察到明显的树突取向依赖,与分子动力学模拟一致。基于累积分布函数,确定了不同枝晶取向的激活体积,表明通过多原子协同运动的非均相形核进行位错成核。在平均场理论框架下,建立了临界最大剪应力与枝晶相活化体积之间的关系。将这一关系进一步扩展,提出了多主元素合金最大剪切应力临界阈值的判据,并提出了两个重要的注意事项。非晶基体的活化体积几乎是枝晶相的两倍。根据这一趋势,导出了枝晶相的超拉伸强度与非晶基体的超拉伸强度之间的直接相关关系。基于这一关系,采用混合规则建立了半经验抗拉强度模型:σUTSMGMC=0.08(σUTSM)4.16(1−VM)+σUTSMVM。该模型在广泛的MGMC系统中得到了验证,其中92.5%的预测UTS值落在实验的92.5%置信区间内。该模型对Ti和zr基mgmc的精度特别高,强调了UTS的强成分依赖性。该模型为高性能复合材料的优化设计提供了实用指导。
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引用次数: 0
State-of-the-art review on the flexural behavior of carbon fiber-reinforced aluminum laminates (CARALL) 碳纤维增强铝层压板(CARALL)弯曲性能研究进展
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-15 Epub Date: 2026-01-28 DOI: 10.1016/j.compositesb.2026.113444
Chaoqun Liang , Jiangwen Chen , Jiawei Gu , Xin Luo , Sergei Alexandrovich Evsyukov
Carbon fiber–reinforced aluminum laminates (CARALL) combine the high specific stiffness/strength of CFRP with the ductility and damage tolerance of aluminum, offering strong potential for weight-critical transportation structures. Yet, reported flexural responses remain fragmented across studies that separately address laminate architecture, thermo-assisted forming, and damage mechanisms, limiting unified and transferable design guidance. This review consolidates state-of-the-art knowledge on CARALL bending, covering laminate constituents and stacking design, manufacturing and forming routes, experimental characterization, coupled flexural mechanics and damage evolution, and numerical/multiscale modeling. We emphasize how stacking sequence and ply orientation, metal-to-composite thickness ratio, and interface integrity govern stiffness/strength, springback, and delamination-dominated failure, and we compare cohesive-zone and progressive damage implementations against experimental evidence with consistent verification/validation practices. Emerging directions are highlighted in interface–process–performance co-design, open benchmarking datasets and standardized reporting for reproducible calibration from coupon to component scales, digital-twin and data-driven frameworks for forming and crash-relevant structures, and sustainability-oriented end-of-life considerations, including lessons transferable from non-aluminium FML systems (e.g., Ti-FML interfaces). Overall, this review provides an integrated basis for optimizing CARALL flexural performance and accelerating robust deployment in complex service environments.
碳纤维增强铝层压板(CARALL)结合了CFRP的高比刚度/强度与铝的延展性和损伤容忍度,为重量苛刻的运输结构提供了强大的潜力。然而,关于弯曲响应的报道仍然分散在层压板结构、热辅助成型和损伤机制的研究中,这限制了统一和可转移的设计指导。这篇综述整合了关于CARALL弯曲的最新知识,包括层压板成分和堆叠设计,制造和成形路线,实验表征,耦合弯曲力学和损伤演化,以及数值/多尺度建模。我们强调了堆叠顺序和铺层方向、金属与复合材料厚度比和界面完整性如何影响刚度/强度、回弹和分层主导的破坏,并通过一致的验证/验证实践将黏结区和渐进损伤实现与实验证据进行了比较。新兴方向强调在接口-过程-性能协同设计,开放基准数据集和标准化报告,用于从组件规模到组件规模的可重复校准,成型和碰撞相关结构的数字孪生和数据驱动框架,以及面向可持续性的寿命结束考虑,包括从非铝FML系统(例如,Ti-FML接口)转移的经验教训。总的来说,这篇综述为优化CARALL弯曲性能和加速在复杂服务环境中的稳健部署提供了综合基础。
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引用次数: 0
Physics-guided machine learning with an early-age durability fingerprint for GFRP long-term evaluation 物理引导的机器学习与早期耐久性指纹用于GFRP长期评估
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-15 Epub Date: 2026-01-27 DOI: 10.1016/j.compositesb.2026.113435
Zhi-Hao Hao, Shaojie Zhang, Peng Feng, Yuqi Zhai
Glass fiber-reinforced polymer (GFRP) bars are a promising corrosion-resistant alternative for marine structures, but their wider adoption is constrained by complex, product-dependent degradation behaviors that hinder reliable durability assessment. To address this challenge, this study develops a physics-guided machine learning framework for evaluating the long-term performance of GFRP bars. Built upon an artificial neural network (ANN), the proposed model integrates physics-driven feature engineering and an attention mechanism. Another key innovation is introducing the 30-day tensile strength retention (S30P) as an early-age durability fingerprint, which encodes intrinsic product-specific quality and enables the model to differentiate degradation trajectories among different GFRP bars. Trained on a comprehensive experimental dataset, the model outperforms conventional ANN approaches in predictive accuracy and provides clearer insights into the relative importance of degradation drives through attention-based feature attribution. To ensure the robustness of the predictions, extensive sensitivity analyses, including 10-fold cross-validation, bootstrap uncertainty quantification, and perturbation-based testing of S30P values, demonstrate that the model exhibits stable and reliable performance across multiple sources of uncertainty. Leveraging this model, a practical durability-evaluation workflow is proposed. As an illustrative application, allowable limits for one-month tensile strength reduction at 60 °C are proposed to meet 20-year marine durability requirements. The methodology provides a practical, interpretable, and reliable basis for GFRP selection and durability-oriented design in engineering practice.
玻璃纤维增强聚合物(GFRP)钢筋是一种很有前途的船用结构耐腐蚀替代品,但其广泛应用受到复杂的、产品依赖的降解行为的限制,这阻碍了可靠的耐久性评估。为了应对这一挑战,本研究开发了一个物理指导的机器学习框架,用于评估GFRP筋的长期性能。该模型建立在人工神经网络(ANN)的基础上,将物理驱动特征工程和注意力机制相结合。另一项关键创新是引入了30天拉伸强度保持(S30P)作为早期耐久性指纹,它编码了产品固有的质量,使模型能够区分不同GFRP筋的退化轨迹。在一个全面的实验数据集上训练,该模型在预测精度上优于传统的人工神经网络方法,并通过基于注意力的特征归因,更清晰地了解退化驱动的相对重要性。为了确保预测的稳稳性,广泛的敏感性分析,包括10倍交叉验证、自举不确定性量化和基于微扰的S30P值测试,表明该模型在多个不确定性来源中表现出稳定可靠的性能。利用该模型,提出了一种实用的耐久性评估工作流程。作为一个说明性应用,提出了在60°C下一个月拉伸强度降低的允许极限,以满足20年的船舶耐久性要求。该方法为工程实践中玻璃钢的选择和耐久性设计提供了实用、可解释和可靠的依据。
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引用次数: 0
Impact of hot water aging on the mechanical performance and shape memory behavior of 4D-printed flax fiber-reinforced PLA/PETG composites 热水时效对4d打印亚麻纤维增强PLA/PETG复合材料力学性能和形状记忆性能的影响
IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-04-15 Epub Date: 2026-02-02 DOI: 10.1016/j.compositesb.2026.113477
Karima Bouguermouh , Mohamed Habibi , Luc Laperrière , Daniel Monplaisir
This work investigates how hot-water aging affects the mechanical and shape-memory properties of flax fibre-reinforced PLA/PETG composites for 4D printing. While flax reinforcement increases stiffness (Young's modulus from 3.6 GPa to ≈ 4.0 GPa at 15 wt%), it also markedly increases water uptake because of fibre hygroscopicity: the neat PLA/PETG absorbed <2 % at saturation, whereas the 15 wt% composite reached ≈ 20 % after 67 days. Aging at 45 °C caused pronounced stiffness and strength losses (up to 44 % and 69 %, respectively), consistent with SEM evidence of fibre swelling, interfacial debonding, matrix fragmentation and increased porosity. FTIR revealed intensified O–H bands and XRD revealed structural reorganization, including secondary recrystallization in PLA, corroborating hydrolytic degradation. Despite these degradation phenomena, the shape-memory functionality remained largely preserved, with high initial performance (fixity ≈ 100 % and recovery ≈ 100 % for the neat blend) and only a moderate reduction in shape fixity (Sf ≈ 90 % at 15 wt%), accompanied by a slight decrease in shape recovery (Sr) after aging. These results demonstrate that shape-memory performance can be maintained even under severe hydrothermal exposure, addressing a critical knowledge gap in the functional durability of 4D-printed natural fiber–reinforced composites and providing a foundation for the development of more robust structures operating in humid environments.
这项工作研究了热水老化如何影响用于4D打印的亚麻纤维增强PLA/PETG复合材料的机械和形状记忆性能。虽然亚麻增强材料增加了刚度(15 wt%时杨氏模量从3.6 GPa增加到≈4.0 GPa),但由于纤维的吸湿性,它也显著增加了吸水率:纯PLA/PETG在饱和时吸水率为2%,而15 wt%的复合材料在67天后吸水率达到约20%。45°C时效会导致明显的刚度和强度损失(分别高达44%和69%),这与扫描电镜显示的纤维膨胀、界面脱粘、基体破碎和孔隙度增加相一致。FTIR显示O-H波段增强,XRD显示PLA的结构重组,包括二次再结晶,证实了水解降解。尽管存在这些退化现象,但形状记忆功能在很大程度上保持不变,具有较高的初始性能(纯共混物的固形性≈100%,回收率≈100%),形状固形性仅适度降低(在15 wt%时Sf≈90%),老化后形状恢复(Sr)略有下降。这些结果表明,即使在严重的热液暴露下,形状记忆性能也可以保持,解决了3d打印天然纤维增强复合材料功能耐久性方面的关键知识缺口,并为开发在潮湿环境中运行的更坚固的结构提供了基础。
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Composites Part B: Engineering
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