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The Role of Cracks in Chloride-Induced Corrosion of Carbon Steel in Concrete—Review 裂纹在混凝土中碳钢氯化物腐蚀中的作用——综述
Pub Date : 2022-06-10 DOI: 10.3390/cmd3020015
A. Poursaee, B. Ross
The majority of works in the field of chloride-indued corrosion of steel in concrete are focused on the cracks formed by the corrosion products. However, the number of studies on the influence of cracks (pre-cracked concrete) on corrosion is limited. Cracks create preferential/free paths for the penetration of chlorides, water, and oxygen into concrete; thus, the presence of cracks in concrete can intensify chloride-induced corrosion of steel reinforcement. This paper presents a review of the effects of cracking on the corrosion of steel in concrete. It was widely reported in the reviewed papers that cracks have a negative impact on concrete durability. They influence the chloride penetration and the chloride-induced corrosion of reinforcement in terms of the initiation and propagation stages. This influence is a complex function of many factors, including mix design, exposure conditions, crack frequency, crack orientation, crack width, and cover depth. Although there is a general agreement on the effects of cracks on the initiation of corrosion, the role of cracks and their widths on the propagation of corrosion in the long term is still under debate.
混凝土中钢筋的氯离子腐蚀研究主要集中在腐蚀产物形成的裂缝上。然而,关于裂缝(预裂混凝土)对腐蚀影响的研究数量有限。裂缝为氯化物、水和氧气进入混凝土创造了优先/自由的通道;因此,混凝土中裂缝的存在会加剧钢筋的氯化物腐蚀。本文综述了裂缝对混凝土中钢筋腐蚀的影响。裂缝对混凝土耐久性的负面影响已在文献综述中得到广泛报道。它们在起始和扩展阶段影响氯化物渗透和钢筋的氯化物诱导腐蚀。这种影响是许多因素的复杂函数,包括混合设计、暴露条件、裂缝频率、裂缝方向、裂缝宽度和覆盖深度。虽然人们普遍认为裂纹对腐蚀的开始起作用,但裂纹及其宽度对腐蚀的长期扩展的作用仍在争论中。
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引用次数: 5
Early Detection of Corrosion-Induced Concrete Micro-cracking by Using Nonlinear Ultrasonic Techniques: Possible Influence of Mass Transport Processes 用非线性超声技术早期检测腐蚀引起的混凝土微裂缝:质量传递过程的可能影响
Pub Date : 2022-05-24 DOI: 10.3390/cmd3020014
M. Climent, M. Miró, J. Eiras, P. Poveda, G. de Vera, E. Segovia, J. Ramis
This work presents results allowing an unequivocal correlation of the observations of strong nonlinear elastic features of ultrasonic waves (values of the nonlinearity parameters exceeding the thresholds corresponding to undamaged states), with the critical events of the corrosion-induced surface cracking of reinforced cement-mortar specimens. These observations point to the possibility of the early detection of cracking using nonlinear ultrasonic (NLU) techniques. Experimental evidence is presented on the existence of active net mass transport processes, due to wick action, in the course of the corrosion tests, in the experimental conditions of this work. These phenomena might explain the observed abrupt shifting of the nonlinear parameter values (typically increasing and then decreasing post-peak, even reaching values typical of the undamaged state), and, partially, the high variability obtained for the values of the nonlinear parameters in damaged (cracked) states. Finally, some consequences are derived from the point of view of use of the NLU techniques in engineering practice, i.e., in surveys aimed at evaluating reinforced concrete structures affected by corrosion.
这项工作的结果表明,超声波的强非线性弹性特征(非线性参数的值超过了相应的无损状态的阈值)与钢筋水泥砂浆试件腐蚀引起的表面开裂的关键事件之间存在明确的相关性。这些观察结果指出了使用非线性超声(NLU)技术早期检测裂纹的可能性。实验证据表明,在腐蚀试验过程中,在本工作的实验条件下,由于芯作用,存在活跃的净质量传输过程。这些现象可能解释了观测到的非线性参数值的突变(峰后通常先增加后减少,甚至达到未损伤状态的典型值),以及部分解释了损伤(裂纹)状态下非线性参数值的高变异性。最后,从在工程实践中使用NLU技术的角度得出了一些结果,即在旨在评估受腐蚀影响的钢筋混凝土结构的调查中。
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引用次数: 7
Atmospheric Corrosion of Silver and Silver Nanoparticles 银和纳米银的大气腐蚀
Pub Date : 2022-05-24 DOI: 10.3390/cmd3020013
V. Keast
Even though it is a noble metal, silver will corrode in ambient atmospheres, predominantly by reacting with sulfur-containing gases such as hydrogen sulfide (H2S) and carbonyl sulfide (OCS) to form the silver sulfide (Ag2S) acanthite. Other aspects of the environment, such as relative humidity and the presence of oxidizing species, also play a critical role. With the emergence of silver nanoparticles for a range of technological and medical applications, there has been a revival of interest in the corrosion behavior of this important metal. This article reviews the current understanding of the atmospheric corrosion of silver in both the bulk and nanoparticle forms. Gaps in our current understanding and areas for future investigation are identified.
尽管银是一种贵金属,但它在周围的大气中会被腐蚀,主要是通过与硫化氢(H2S)和羰基硫化物(OCS)等含硫气体反应形成硫化银(Ag2S)刺长岩。环境的其他方面,如相对湿度和氧化物质的存在,也起着关键作用。随着银纳米颗粒在一系列技术和医学应用中的出现,人们对这种重要金属的腐蚀行为重新产生了兴趣。本文回顾了目前对银在体积和纳米颗粒形式下的大气腐蚀的理解。确定了我们目前的理解和未来调查领域的差距。
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引用次数: 6
Mechanical Properties Decay of Corroded Reinforcement in Concrete—An Overview 混凝土中锈蚀钢筋的力学性能衰减综述
Pub Date : 2022-05-20 DOI: 10.3390/cmd3020012
S. Imperatore
Among the leading consequences of corrosion in reinforced concrete structures (RCS) the cross section reduction in steel bars should be mentioned, coupled to a decay of their mechanical material properties. This paper recalls the main literature findings on the topic and describes a wide collected database of experimental tensile tests performed on naturally corroded reinforcements. The principal predictive degradation laws available in the scientific literature to assess the residual mechanical properties of the corroded reinforcements are synthesized. A first attempt to evaluate the reliability of the literature decay laws to simulate the mechanical performance of naturally corroded steel reinforcement subjected to both uniform and pitting corrosion is performed. Finally, some remarks are suggested on both the tested naturally corroded steel reinforcement and the available degradation laws.
在钢筋混凝土结构(RCS)腐蚀的主要后果中,应该提到钢筋截面的减少,以及它们的机械材料性能的衰减。本文回顾了关于该主题的主要文献发现,并描述了广泛收集的自然腐蚀增强材料的实验拉伸试验数据库。综合了科学文献中可用于评价腐蚀增强材料残余力学性能的主要预测退化规律。第一次尝试评估文献衰减规律的可靠性,以模拟自然腐蚀的钢筋在均匀腐蚀和点蚀下的力学性能。最后,对自然腐蚀钢筋试验和现有的退化规律提出了一些看法。
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引用次数: 5
Insights on the Corrosion Resistance of Reinforced Recycled Aggregate Concrete 钢筋再生骨料混凝土耐腐蚀性能研究
Pub Date : 2022-04-14 DOI: 10.3390/cmd3020011
Y. Villagrán-Zaccardi, Carlos Pico-Cortés, J. Etcheverry, L. Santillán, M. Sosa
Recycled aggregate produced from crushed waste concrete is suitable for use in structural concrete. It reduces the demand for non-renewable resources and also for energy in general. However, RA is more porous than most natural aggregates. The porosity of the concrete cover defines the corrosion resistance of reinforced concrete, and it is therefore disputed how the use of recycled aggregate may affect the durability of reinforced concrete. This paper describes the corrosion-related performance of reinforced concrete with recycled aggregates in the initiation stage (determined by the carbonation and chloride ingress) and propagation stage (determined by the electrical resistivity and cracking) of corrosion. The aspects of interest are not only the porosity of RA but also its effects on the chloride binding, carbonation, electrochemical properties and corrosion cracking development.
废混凝土粉碎后生产的再生骨料适合用于结构混凝土。它减少了对不可再生资源的需求,也减少了对一般能源的需求。然而,RA比大多数天然聚集体更具多孔性。混凝土覆盖层的孔隙率决定了钢筋混凝土的耐腐蚀性,因此使用再生骨料如何影响钢筋混凝土的耐久性是有争议的。本文描述了再生骨料钢筋混凝土在腐蚀起始阶段(由碳化和氯化物侵入决定)和扩展阶段(由电阻率和开裂决定)的腐蚀相关性能。研究对象不仅包括RA的孔隙率,还包括其对氯离子结合、碳化、电化学性能和腐蚀开裂发展的影响。
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引用次数: 1
The Influence of CaCl2-Blended Acrylic Polymer on Steel Rebar Corrosion and Acid Attack Resistance of Mortar cacl2 -混配丙烯酸聚合物对钢筋腐蚀及砂浆抗酸蚀性能的影响
Pub Date : 2022-03-10 DOI: 10.3390/cmd3010009
O. Onuaguluchi, N. Banthia
A realistic forecast of the impact of CaCl2-blended acrylic polymer (CP) emulsions on steel reinforcement corrosion is difficult without a detailed study. This is traceable to the conflicting effects of cement additives on the chloride threshold value, pore solution chemistry, and matrix resistivity. Hence, in the study reported herein, the actual influence of 0.5–1.5 wt% CP on rebar corrosion was assessed via an accelerated corrosion test. The macrocell current, half-cell potential measurements (HCP), reinforcement cover crack propagation, and rebar deterioration were monitored. The resistance of mortar specimens to acid-induced degradation was also evaluated over time. The corrosion test results indicate that steel rebar corrosion initiation in the mortar expedited as the CP dosage in mixtures increased. Consequently, the time required for the CP-modified specimens to crack shortened. Moreover, non-uniform rebar section loss and surface crack width widening were also observed in CP-modified mortar specimens. However, X-ray diffraction (XRD) analyses of the plain Ref and 1.5% CP corrosion byproduct residues indicated that key phases such as akaganeite, goethite, lepidocrocite, hematite, and magnetite were quantitatively similar. Interestingly, the addition of 1.0–1.5% CP to mixtures enhanced the acid attack resistance of mortars. For now, these results indicate that CP should only be used as a chemical admixture in unreinforced cement composites.
如果没有详细的研究,很难对cacl2 -共混丙烯酸聚合物(CP)乳液对钢筋腐蚀的影响进行现实的预测。这可以追溯到水泥添加剂对氯化物阈值、孔隙溶液化学和基质电阻率的相互冲突的影响。因此,在本文报道的研究中,通过加速腐蚀试验评估了0.5-1.5 wt% CP对钢筋腐蚀的实际影响。监测了大胞电流、半胞电位测量(HCP)、钢筋覆盖裂纹扩展和钢筋劣化情况。随着时间的推移,砂浆试样对酸诱导降解的抵抗力也进行了评估。腐蚀试验结果表明,随着CP掺量的增加,砂浆中钢筋的腐蚀起始速度加快。因此,cp改性试样的开裂时间缩短。此外,cp改性砂浆试件的钢筋截面损失不均匀,表面裂缝宽度扩大。然而,对普通Ref和1.5% CP腐蚀副产物残留物的x射线衍射(XRD)分析表明,关键相如赤铁矿、针铁矿、绢云母、赤铁矿和磁铁矿在数量上是相似的。有趣的是,在混合物中添加1.0-1.5% CP可以增强砂浆的抗酸侵蚀性能。目前,这些结果表明CP只能作为非增强水泥复合材料的化学外加剂使用。
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引用次数: 3
Evaluation of the Effect of Dual-Stage Aging and RRA on the Hardening and Corrosion Resistance of AW7075 Alloy 双级时效和RRA对AW7075合金硬化和耐蚀性能影响的评价
Pub Date : 2022-03-03 DOI: 10.3390/cmd3010008
Aleksandra Ładak, M. Cichoń, M. Lachowicz
The corrosion resistance of the AW7075 alloy after RRA treatment was evaluated. The corrosion rate in the NSS test was assessed and the electrochemical parameters were determined. The results were compared with the results obtained for the alloy subjected to conventional aging (T6) and dual-stage aging (DA). In order to determine the state of alloy hardening, the tests were carried out simultaneously with the material hardness measurements and microscopic examinations. The hardness of the AW7075 alloy increased in the following order: DA < T6 < RRA. The tests revealed that the achieved increase in strengthening was correlated with the preservation of high resistance to general corrosion of the alloy after RRA treatment. After the corrosion tests, SEM microscopic observations were also carried out to determine the corrosion features. The corrosion rate can be arranged in the following order: RRA < T6 ≈ DA. At the same time, the alloy after RRA was characterized by the lowest value of the corrosion potential and the open circuit. The corrosion potential value can be presented in increasing order: RRA < T6 ≈ DA. The corrosion behavior of the aluminum alloy after dual-stage aging was similar to that of T6. However, it was accompanied by a decline in hardening.
对经RRA处理的AW7075合金的耐蚀性能进行了评价。评估了NSS试验中的腐蚀速率,并确定了电化学参数。结果与常规时效(T6)和双阶段时效(DA)的结果进行了比较。为了确定合金的硬化状态,试验与材料硬度测量和显微检查同时进行。AW7075合金硬度的增大顺序为:DA < T6 < RRA。试验表明,强度的提高与RRA处理后合金对一般腐蚀的高耐蚀性的保持有关。腐蚀试验结束后,还进行了SEM微观观察,以确定腐蚀特征。腐蚀速率可按以下顺序排列:RRA < T6≈DA。同时,RRA处理后的合金具有腐蚀电位最小、断路最小的特点。腐蚀电位值由大到小依次为:RRA < T6≈DA。双段时效后铝合金的腐蚀行为与T6相似。然而,它伴随着硬化程度的下降。
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引用次数: 1
Corrosion Fatigue Behavior of Twin Wire Arc Sprayed and Machine Hammer Peened ZnAl4 Coatings on S355 J2C + C Substrate S355 J2C + C基体上双线电弧喷涂和机锤强化ZnAl4涂层的腐蚀疲劳行为
Pub Date : 2022-03-02 DOI: 10.3390/cmd3010007
Michael P. Milz, A. Wirtz, M. Abdulgader, Anke Kalenborn, D. Biermann, W. Tillmann, F. Walther
Offshore installations, e.g., offshore wind turbines and pipelines, are exposed to various mechanical loads due to wind or waves and corrosive loads such as seawater or mist. ZnAl-based thermal sprayed coatings, often in conjunction with organic coatings, provide sufficient corrosion protection and are well established for applications in marine environments. In this study, machine hammer peening (MHP) is applied after twin wire arc spraying to improve corrosion fatigue behavior through increased hardness, reduced porosity, and roughness compared to as-sprayed coatings. Mn-alloyed structural steel S355 J2 + C with and without ZnAl4 coating as well as with MHP post-treated ZnAl4 coating were cyclically loaded in 3.5% NaCl solution. MHP leads to a uniform coating thickness with lower porosity and roughness. ZnAl4 coating and MHP post-treatment improved corrosion fatigue behavior in the high cycle fatigue regime with an increase of the stress amplitude, applied to reach a number of cycles 1.2 × 106, up to 115% compared to sandblasted specimens. Corrosive attack of the substrate steel was successfully avoided by using the coating systems. Stress- and microstructure-dependent corrosion fatigue damage mechanisms were evaluated by mechanical and electrochemical measurement techniques.
海上设施,例如海上风力涡轮机和管道,由于风或波浪和腐蚀性载荷(如海水或雾)而暴露在各种机械载荷下。锌基热喷涂涂料,通常与有机涂料结合使用,提供足够的防腐保护,并且在海洋环境中得到了很好的应用。在本研究中,与未喷涂涂层相比,双线电弧喷涂后使用机器锤击强化(MHP),通过提高硬度、减少孔隙率和粗糙度来改善腐蚀疲劳行为。采用MHP后处理ZnAl4涂层和未涂覆ZnAl4涂层的mn合金结构钢S355 J2 + C,在3.5% NaCl溶液中循环加载。MHP使涂层厚度均匀,孔隙率和粗糙度都较低。ZnAl4涂层和MHP后处理改善了高周疲劳状态下的腐蚀疲劳行为,增加了应力幅值,循环次数达到1.2 × 106次,比喷砂试样提高了115%。涂层系统成功地避免了基体钢的腐蚀侵蚀。通过力学和电化学测量技术评估了应力和微观组织相关的腐蚀疲劳损伤机制。
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引用次数: 4
Electrochemical Evaluation of the Effect of Different NaCl Concentrations on Low Alloy- and Stainless Steels under Corrosion and Erosion-Corrosion Conditions 不同NaCl浓度对低合金和不锈钢在腐蚀和冲蚀条件下影响的电化学评价
Pub Date : 2022-02-19 DOI: 10.3390/cmd3010006
F. Brownlie, T. Hodgkiess, A. Pearson, A. Galloway
The main objective of this study was to assess the influence of salt concentration on the corrosion behaviour, including the role of hydrodynamic conditions, of two broad classes of ferrous engineering materials. These are comprised of alloys, typified by a low-alloy steel (UNS G43400) that corrodes actively in aqueous conditions and a range of passive-film-forming stainless steels (UNS S31600, UNS S15500 and UNS S32760). Corrosion monitoring employed electrochemical (potentiodynamic polarisation) techniques. Three concentrations of aerated sodium chloride were utilised: 0.05 wt% NaCl, 3.5 wt% NaCl and 10 wt% NaCl. In quiescent, liquid impingement and solid/liquid impingement conditions, the corrosion rate of the low-alloy steel was observed to peak at 3.5 wt% NaCl, followed by a reduction in 10 wt% NaCl solution. These findings expand the range of previously reported trends, focused on static conditions. Such corrosion rate/salinity trends were observed to be dictated by the progress of the anodic reaction rather than influence on the cathodic reaction. Detailed studies were undertaken using segmented specimens to facilitate comparisons of the influence of hydrodynamic variations on corrosion behavior; these revealed that such variations influence the corrosion rates of low-alloy steel to a much lesser extent than the effect of changes in salinity. For the stainless steels, in quiescent and flowing conditions, when surface passive films are stable, there was a constant increase in corrosion rate with salinity. In solid-liquid conditions, however, the periodic film-destruction/repassivation events resulted in a similar corrosion rate/salinity trend to that displayed by the low-alloy steel, but with a much larger effect of hydrodynamic conditions. Additonally, the study revealed an underlying influence of stainless steel composition that mirrored, to an extent, the corrosion behaviour in pitting/re-passivation situations
本研究的主要目的是评估盐浓度对两大类含铁工程材料的腐蚀行为的影响,包括水动力条件的作用。这些由合金组成,典型的是低合金钢(UNS G43400),在水条件下具有活性腐蚀,以及一系列被动成膜不锈钢(UNS S31600, UNS S15500和UNS S32760)。腐蚀监测采用电化学(动电位极化)技术。采用3种浓度的曝气氯化钠:0.05 wt% NaCl、3.5 wt% NaCl和10 wt% NaCl。在静态、液体撞击和固/液撞击条件下,低合金钢的腐蚀速率在3.5 wt% NaCl时达到峰值,随后在10 wt% NaCl溶液中降低。这些发现扩大了先前报道的趋势范围,主要集中在静态条件下。观察到这种腐蚀速率/盐度趋势是由阳极反应的进展决定的,而不是对阴极反应的影响。采用分段试样进行了详细的研究,以便比较水动力变化对腐蚀行为的影响;这些结果表明,这种变化对低合金钢腐蚀速率的影响程度远小于盐度变化的影响程度。对于不锈钢,在静态和流动条件下,当表面钝化膜稳定时,腐蚀速率随盐度的增加而不断增加。而在固液条件下,周期性的膜破坏/再钝化事件导致的腐蚀速率/盐度趋势与低合金钢相似,但水动力条件的影响要大得多。此外,研究还揭示了不锈钢成分的潜在影响,在一定程度上反映了点蚀/再钝化情况下的腐蚀行为
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引用次数: 3
Cyclic Polarization of Corrugated Austenitic Stainless Steel Rebars in Acid Rain: Effect of Fly Ash, pH and Steel Type 波纹奥氏体不锈钢钢筋在酸雨中的循环极化:粉煤灰、pH值和钢种的影响
Pub Date : 2022-02-17 DOI: 10.3390/cmd3010005
A. Lekatou, S. Tsouli
The present work studies the effect of fly ash content (0–25 wt.%), pH (8, 12.5), and steel type (316L, 304L) on the cyclic polarization of stainless steel rebars in electrolytes, simulating fresh concrete exposed to acid rain and corroded concrete cover that has exposed the reinforcement to direct acid rain attack. At the same time, it tries to elucidate the corrosion inhibition activities of a Greek lignite fly ash that is a high-Ca fly ash with a questionable effect on the corrosion resistance of concrete. A higher pH results in lower corrosion rates for both steels and all fly ash content. However, different passivity trends are noted for the two steels as a function of pH. The partial replacement of Ca(OH)2 with fly ash up to 20 wt.% has a beneficial effect on the electrochemical behavior of the stainless steel rebars, in terms of both uniform and localized corrosion resistance. However, this trend is reversed at 25 wt.% FA. The reasons for such trends are explored via microstructural examinations of the steels after polarization and XRD analysis of fly ash, as well as reinforced concrete containing fly ash.
本研究研究了粉煤灰含量(0 - 25wt .%)、pH值(8、12.5)和钢材类型(316L、304L)对不锈钢钢筋在电解液中循环极化的影响,模拟了暴露在酸雨下的新混凝土和暴露在酸雨下的钢筋腐蚀的混凝土保护层。同时,它试图阐明一种希腊褐煤粉煤灰的缓蚀活性,这种粉煤灰是一种高钙粉煤灰,对混凝土的耐腐蚀性有可疑的影响。较高的pH值导致钢和所有粉煤灰含量的腐蚀速率降低。然而,两种钢的钝化趋势随ph值的变化而不同。用高达20wt .%的粉煤灰部分替代Ca(OH)2对不锈钢钢筋的电化学行为有有益的影响,无论是在均匀耐腐蚀性方面还是在局部耐腐蚀性方面。然而,这一趋势在25 wt.% FA时逆转。通过对粉煤灰和掺有粉煤灰的钢筋混凝土进行极化后的显微组织检测和XRD分析,探讨了产生这种趋势的原因。
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引用次数: 3
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Corrosion and Materials Degradation
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