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Localized Corrosion of Mooring Chain Steel in Seawater 锚链钢在海水中的局部腐蚀
Pub Date : 2022-02-16 DOI: 10.3390/cmd3010004
Xiaolong Zhang, N. Noël-Hermes, G. Ferrari, M. Hoogeland
Corrosion of mooring chains is regarded as one of main threats to the offshore mooring systems. Localized corrosion is even more dangerous than uniform corrosion because it may not show significant mass loss but it can cause stress concentration and initiate cracks under force, leading to accelerated degradation of mooring chains. Localized corrosion of steel in seawater is influenced by many factors such as the local heterogeneities of the steel, and the local electrochemical and microbiological environments. It is difficult to predict and the mechanism is not fully understood. The aim of this work was to study the mechanism of localized corrosion on mooring chain steel in seawater which is helpful in the search for corresponding monitoring tools and mitigation methods. The corrosion behavior of chain steel grade R4 was studied in artificial seawater and artificial seawater containing microorganisms collected from a practice field. The corrosion behavior of the steel was studied using different techniques such as potentiodynamic polarization, linear polarization resistance measurements and electrochemical impedance spectroscopy. The microstructures such as inclusions and compositions of the chain steel were studied using SEM and EDS. The microbial cells were observed using epi-fluorescence microscopy. The corrosion morphology and pit geometry were investigated using photo-microscopy. The localized corrosion rate has been found to be much higher than the uniform corrosion rate of the steel in the seawater in the presence of bacteria. In the case of localized corrosion, applying uniform corrosion measurement techniques and formulas is not considered representative. The representative areas have to be introduced to match physical results with the measurements. Inclusions, such as MnS and TiVCr found in the steel have a critical influence on localized corrosion. The corrosion mechanism of the steel in seawater is discussed.
锚链腐蚀被认为是海洋系泊系统面临的主要威胁之一。局部腐蚀甚至比均匀腐蚀更危险,因为它可能不会表现出明显的质量损失,但它会引起应力集中,并在力的作用下引发裂缝,导致锚链加速退化。钢在海水中的局部腐蚀受多种因素的影响,如钢的局部非均质性、局部电化学和微生物环境等。它很难预测,其机制也不完全清楚。本研究旨在研究海水中系泊锚链钢局部腐蚀的机理,有助于寻找相应的监测工具和缓解方法。研究了R4级链钢在人工海水和含微生物的人工海水中的腐蚀行为。采用动电位极化、线性极化电阻测量和电化学阻抗谱等方法研究了钢的腐蚀行为。利用扫描电镜和能谱仪对钢的夹杂物和成分等微观组织进行了研究。用荧光显微镜观察微生物细胞。用光镜观察了腐蚀形态和坑的几何形状。在有细菌存在的海水中,钢的局部腐蚀速率远高于均匀腐蚀速率。在局部腐蚀的情况下,采用统一的腐蚀测量技术和公式不具有代表性。必须引入具有代表性的区域以使物理结果与测量结果相匹配。在钢中发现的MnS和TiVCr等夹杂物对局部腐蚀有重要影响。讨论了钢在海水中的腐蚀机理。
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引用次数: 3
Hydration and Carbonation of Alternative Binders 替代粘合剂的水化和碳酸化
Pub Date : 2022-02-10 DOI: 10.3390/cmd3010003
Bettina Kraft, R. Achenbach, H. Ludwig, M. Raupach
The cement industry gains increasing public attention because of the high CO2 emissions for which it is accountable. One approach to improve the carbon footprint of cement production is the development of alternative binders, which can be produced with less energy consumption. These alternative binders have a reduced clinker to cement ratio or contain no Portland cement at all. For the corrosion protection of the reinforcement, the same requirements apply as for standardized types of cement. To perform this evaluation, a basic understanding is necessary of the products formed during hydration, the composition of the pore solutions and pore structure, and their influence on the resistance to carbonation. In this study, various alternative binders, such as novel types of composite cement with calcined clays or modified steel mill slag, alkali-activated materials, CA cement, and a C-S-H binder, are presented. The conducted investigations at mortars and cement pastes show the differences in hydration, microstructure development, and pH. The changes in microstructure and phase assemblage due to carbonation and the suitability of carbonation testing at an elevated CO2 content of 1 vol.-% for the different binders are also presented.
水泥行业因其应承担的高二氧化碳排放量而受到越来越多的公众关注。改善水泥生产碳足迹的一种方法是开发替代粘合剂,这种粘合剂可以以更少的能源消耗生产。这些替代粘结剂具有降低熟料与水泥比或根本不含波特兰水泥的特点。钢筋的防腐,其要求与标准水泥相同。要进行这种评价,必须对水化过程中形成的产物、孔溶液的组成和孔结构以及它们对抗碳酸化的影响有一个基本的了解。在本研究中,提出了各种替代粘结剂,例如由煅烧粘土或改性钢渣、碱活化材料、CA水泥和C-S-H粘结剂组成的新型复合水泥。对砂浆和水泥浆体进行的研究表明,砂浆和水泥浆体在水化、微观结构发育和ph值方面存在差异。碳化引起的微观结构和相组合的变化,以及在二氧化碳含量升高1 vol.-%时对不同粘结剂进行碳化测试的适用性。
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引用次数: 8
Acknowledgment to Reviewers of Corrosion and Materials Degradation (CMD) in 2021 向2021年腐蚀和材料降解(CMD)审稿人致谢
Pub Date : 2022-01-26 DOI: 10.3390/cmd3010002
Rigorous peer-reviews are the basis of high-quality academic publishing [...]
严格的同行评议是高质量学术出版的基础[…]
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引用次数: 0
Fabrication of Cobalt-Based Nano-Composite Film for Corrosion Mitigation of Copper in Flow Chloride Medium 钴基纳米复合膜在流动氯化物介质中对铜缓蚀的制备
Pub Date : 2021-12-08 DOI: 10.3390/cmd2040040
V. Chukwuike, R. C. Barik
Corrosion of metals leads to high maintenance costs, as well as potential threats to structural health and safety. Here, we demonstrate the coating of cobalt tungstate (CoWO4) nanoparticles (NPS)/5-mercapto-1-phenyl-1 H-tetrazole derivative (MPT) used as a nano-composite film on Cu surface for the blocking of micropores to hinder the propagation of metastable pits in an aggressive NaCl medium. The mechanism of interaction between the nanoparticles and tetrazole derivative, in addition to the mode of anchoring to the metal surface and blocking the penetration of chloride ions (Cl−), are all investigated. In this investigation, CoWO4 is synthesized via a wet chemical route and thereafter, is combined with MPT at an optimized ratio thus formulating a nano-composite corrosion inhibitor which in solution gets coated on Cu surface. Atomic force and scanning electron microscopic images of the bare Cu reveal dip pits, which by the coating of the nano-composite are suppressed at the nucleation stage during exposure to the aggressive 3.5% NaCl electrolyte under flow conditions. Electrochemical analysis shows high protection of Cu up to 97% efficiency in the presence of the newly formulated nano-composite inhibitor film.
金属的腐蚀导致高昂的维护成本,以及对结构健康和安全的潜在威胁。在这里,我们展示了钨酸钴(CoWO4)纳米颗粒(NPS)/5-巯基-1-苯基-1 h -四唑衍生物(MPT)作为纳米复合膜在Cu表面的涂层,用于阻挡微孔,以阻止在腐蚀性NaCl介质中亚稳坑的扩展。研究了纳米颗粒与四氮唑衍生物的相互作用机理,以及它们在金属表面的锚定和阻止氯离子(Cl−)渗透的模式。在本研究中,CoWO4通过湿法化学合成,然后与MPT以最佳配比结合,形成纳米复合缓蚀剂,并在溶液中涂覆在Cu表面。裸露Cu的原子力和扫描电镜图像显示,在流动条件下暴露于具有腐蚀性的3.5% NaCl电解质中,纳米复合材料的涂层在成核阶段抑制了浸出坑。电化学分析表明,新配制的纳米复合阻垢膜对铜的保护效率高达97%。
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引用次数: 2
Aggressiveness of Different Ageing Conditions for Three Thick Marine Epoxy Systems 三种船用厚环氧树脂体系不同老化条件下的侵蚀性
Pub Date : 2021-12-03 DOI: 10.3390/cmd2040039
Alexis Renaud, Victor Pommier, Jérémy Garnier, S. Frappart, Laure Florimond, M. Koch, A. Grolleau, Céline Puente-Lelièvre, Touzain Sebastien
Three different coated steel systems were aged in natural or artificial seawater, in neutral salt spray (NSS), and using alternate immersion tests in order to evaluate the aggressiveness of the different ageing conditions. Commercial epoxy coatings were applied onto steel (S355NL), hot-galvanized steel (HDG), and Zn-Al15 thermal spraying coated steel. The defect-free systems were immersed in artificial seawater at 35 °C for 1085 days and in natural seawater for 1200 days and were characterized by electrochemical impedance spectroscopy (EIS). Panels with artificial defects were immersed for 180 days in artificial seawater and, regarding adhesion, were evaluated according to ISO 16276-2. In parallel, the three coated systems were submitted to cyclic neutral salt spray (NSS) for 1440 h: defect-free panels were regularly evaluated by EIS, while the degree or corrosion was measured onto panels with artificial defect. After NSS, defect-free panels were immersed in artificial seawater at 35 °C for further EIS investigations. Finally, alternate immersion tests were performed for 860 days for the three defect-free coated systems and for 84 days for panels with a defect. The results showed that, for defect-free panels, immersions in natural or artificial seawater and NSS did not allowed us to distinguish the three different systems that show excellent anticorrosion properties. However, during the alternate immersion test, the organic coating system applied onto HDG presented blisters, showing a greater sensitivity to this test than the two other systems. For panels with a defect, NSS allowed to age the coatings more rapidly than monotone conditions, and the coating system applied onto steel presented the highest degree of corrosion. Meanwhile, the coating systems applied onto HDG and the thermal spray metallic coating showed similar behavior. During the alternate immersion test, the three coated systems with a defect showed clearly different behaviors, therefore it was possible to rank the three systems. Finally, it appeared that the alternate immersion test was the most aggressive condition. It was then proposed that a realistic thermal cycling and an artificial defect are needed when performing ageing tests of thick marine organic coating systems in order to properly rank/evaluate the different systems.
三种不同的涂层钢体系在自然或人工海水、中性盐雾(NSS)中老化,并使用交替浸泡试验来评估不同老化条件下的侵蚀性。商用环氧涂料应用于钢(S355NL),热镀锌钢(HDG)和锌- al15热喷涂钢。在35°C的人工海水中浸泡1085天,在天然海水中浸泡1200天,并用电化学阻抗谱(EIS)对无缺陷体系进行表征。有人工缺陷的面板在人工海水中浸泡180天,并根据ISO 16276-2对附着力进行评估。同时,将三种涂层系统提交到循环中性盐雾(NSS)中进行1440小时:无缺陷面板定期通过EIS评估,而对人工缺陷面板的腐蚀程度进行测量。NSS后,将无缺陷的面板浸泡在35°C的人工海水中进行进一步的EIS调查。最后,对三种无缺陷涂层系统进行交替浸泡试验860天,对有缺陷的面板进行84天。结果表明,对于无缺陷的面板,在自然或人工海水和NSS中浸泡并不能使我们区分出三种不同的系统,显示出优异的防腐性能。然而,在交替浸泡测试期间,应用于HDG的有机涂层系统出现了水泡,显示出对该测试的敏感性高于其他两种系统。对于有缺陷的面板,与单调条件相比,NSS允许涂层更快地老化,并且涂层系统应用于钢的腐蚀程度最高。同时,HDG涂层体系与热喷涂金属涂层体系表现出相似的性能。在交替浸泡试验中,三种缺陷涂层体系表现出明显不同的行为,因此可以对三种体系进行排序。最后,交替浸入测试似乎是最具攻击性的条件。然后提出,在进行厚海洋有机涂层系统老化试验时,需要一个现实的热循环和人工缺陷,以便对不同的系统进行适当的排名/评估。
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引用次数: 0
Development of Multifunctional CoAl Based Layered Double Hydroxide Protective Film on Aluminum Alloy 铝合金多功能煤基层状双氢氧化物保护膜的研制
Pub Date : 2021-12-01 DOI: 10.3390/cmd2040038
M. Iqbal, H. Asghar, M. Fedel
A protective CoAl-layered double hydroxide (LDH) thin film was developed directly on the aluminum substrate. Further, the low-surface-energy molecules (1H, 1H, 2H, 2H perfluorododecyl trichlorosilane) were incorporated inside the LDH network through an anion exchange mechanism to obtain a superhydrophobic CoAl-LDH surface. The developed films were characterized by scanning electron microscopy (SEM-EDS), X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FT-IR), and additional contact angle measurements were made to evaluate the superhydrophobicity of modified CoAl-LDHs against different solutions. The water contact angle (WCA) of the modified CoAl-LDH surface was observed to be about 153° and remained sufficiently stable after long-term immersion in NaCl solution. The effect of excessive ultrasonication on film structural variations and superhydrophobicity was also analyzed for outdoor applications. The high charge transfer resistance observed from the analysis of long-term electrochemical impedance spectroscopy (EIS) indicates the significant corrosion-resistance properties of the developed CoAl-LDHs. This research on protective CoAl-LDHs will bring insights into the understanding of new aspects of surface protection and implementation in many engineering applications.
在铝衬底上直接制备了一层具有保护作用的煤层双氢氧化物(LDH)薄膜。此外,低表面能分子(1H, 1H, 2H, 2H全氟十二烷基三氯硅烷)通过阴离子交换机制被纳入LDH网络,获得超疏水的煤-LDH表面。采用扫描电子显微镜(SEM-EDS)、x射线衍射(XRD)和傅里叶变换红外光谱(FT-IR)对制备的膜进行了表征,并通过接触角测量来评价改性煤- ldhs对不同溶液的超疏水性。改性后的煤- ldh表面的水接触角(WCA)约为153°,在NaCl溶液中长期浸泡后仍保持足够的稳定性。在室外应用中,还分析了过度超声对膜结构变化和超疏水性的影响。长期电化学阻抗谱(EIS)分析表明,制备的煤-低密度聚合物具有良好的耐腐蚀性能。这项关于保护性煤- ldhs的研究将为许多工程应用中对表面保护和实施的新方面的理解带来见解。
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引用次数: 2
A Review of the Effect of Irradiation on the Corrosion of Copper-Coated Used Fuel Containers 辐照对镀铜乏燃料容器腐蚀影响的研究进展
Pub Date : 2021-11-17 DOI: 10.3390/cmd2040037
F. King, M. Behazin
Radiation induced corrosion is one of the possible modes of materials degradation in the concept of long-term management of used nuclear fuel. Depending on the environmental conditions surrounding the used fuel container, a range of radiolysis products are expected to form that could impact the corrosion of the copper coating. For instance, γ-radiolysis of pure water produces molecular oxidants such as H2O2 and the radiolysis of humid air produces compounds such as NOx and HNO3. This review is confined to a discussion of the effect of γ-radiation on the corrosion of copper-coated containers. A simplified mixed-potential model is also presented to calculate the extent of copper corrosion by using the steady-state concentration of H2O2 generated during the first 300 years of emplacement, when the radiation field is significant.
辐射腐蚀是乏燃料长期管理概念中材料降解的一种可能方式。根据使用过的燃料容器周围的环境条件,预计会形成一系列可能影响铜涂层腐蚀的辐射分解产物。例如,纯水的γ-辐射分解产生H2O2等分子氧化剂,潮湿空气的辐射分解产生NOx和HNO3等化合物。本文主要讨论了γ辐射对镀铜容器腐蚀的影响。本文还提出了一种简化的混合电位模型,通过使用放置前300年辐射场显著时产生的H2O2稳态浓度来计算铜的腐蚀程度。
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引用次数: 4
Effect of 6-Aminohexanoic Acid Released from Its Aluminum Tri-Polyphosphate Intercalate (ATP-6-AHA) on the Corrosion Protection Mechanism of Steel in 3.5% Sodium Chloride Solution ATP-6-AHA在3.5%氯化钠溶液中释放6-氨基己酸对钢的防腐机理的影响
Pub Date : 2021-11-12 DOI: 10.3390/cmd2040036
C. Hejjaj, A. A. Aghzzaf, N. Scharnagl, M. Makha, M. Dahbi, M. Zheludkevich, R. Hakkou, C. Fischer
A new corrosion inhibitor called ATP-6-AHA was elaborated, and its inhibition action on S235 low carbon steel in 3.5% sodium chloride (NaCl) was investigated using gravimetry, potentiodynamic polarization (PP), and electrochemical impedance spectroscopy (EIS). The release of ecofriendly 6-aminohexanoic acid (6-AHA) from its established aluminum tri-polyphosphate intercalate (ATP-6-AHA) is investigated using electrochemical and surface characterization techniques such as X-ray diffraction (XRD) and X-ray fluorescence (XRF). The results revealed that ATP-6-AHA is a good inhibitor, with an inhibition efficiency of approximately 70%. The efficiency is related to the passivation of a steel surface by a phosphate protective layer due to the synergistic effect of 6-AHA, as confirmed by a steel surface analysis conducted using X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). This study suggests that the intercalation of 6-AHA as a sustainable organic molecule within the interlayer spaces of aluminum tri-polyphosphate can well serve as a good flaky inhibitor for protecting S235 low-carbon steel from corrosion in 3.5% NaCl.
研制了一种新型缓蚀剂ATP-6-AHA,并采用重量法、动电位极化法(PP)和电化学阻抗谱法(EIS)研究了其在3.5%氯化钠(NaCl)中对S235低碳钢的缓蚀作用。利用电化学和x射线衍射(XRD)、x射线荧光(XRF)等表面表征技术,研究了环境友好型6-氨基己酸(6-AHA)从三聚磷酸铝插层物(ATP-6-AHA)中释放的过程。结果表明,ATP-6-AHA是一种良好的抑制剂,其抑制效率约为70%。利用x射线光电子能谱(XPS)和扫描电子显微镜(SEM)进行的钢表面分析证实,由于6-AHA的协同作用,该效率与磷酸盐保护层对钢表面的钝化有关。研究表明,6-AHA作为可持续有机分子嵌入三聚磷酸铝的层间空间,可以作为良好的片状缓蚀剂,在3.5% NaCl中保护S235低碳钢免受腐蚀。
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引用次数: 1
Empirical Coastal Atmospheric Corrosion of Masonry Metal Wall Ties 海岸大气腐蚀对砖石金属墙系的影响
Pub Date : 2021-11-11 DOI: 10.3390/cmd2040035
I. Chaves, Sean de Prazer, Barbara Jardim do Nascimento, Gregg Flowers
Not counting domestic dwellings, it has been estimated that in Australia alone, some tens of thousands of masonry buildings and structures have exceeded their design life, with many of these being at risk of partial (or worse) collapse from falling or dislodged masonry. This has significant implications for human life but also for the urban environment and economic health of building owners, managers, and insurers and for local and national economies. This risk can mainly be attributed to the slow deterioration of masonry under atmospheric and other environments and the corrosion of so-called wall ties. Wall ties are relatively thin pieces of steel that tie the outer leaf of masonry walls to the stabilized inner leaf. The problem is likely severe for scenarios such as cyclonic and earthquake events, as they cause area-wide damage and the potential wide-spread loss of human life—losses that could be prevented by timely intervention. This paper reports on the in situ inspection of two case study buildings and the data obtained from controlled wall tie corrosion field trials, which are used to develop predictive models of structural response. These models will inform practical tools that will be developed for building assessment, cost-effective monitoring, and rectification, assisting in the management of existing masonry buildings.
据估计,不包括住宅在内,仅在澳大利亚,就有数万座砖石建筑和结构超过了设计寿命,其中许多砖石建筑由于倒塌或移位而部分(或更严重)倒塌。这不仅对人类生活有重大影响,而且对城市环境、建筑业主、管理者和保险公司的经济健康以及地方和国家经济也有重大影响。这种风险主要归因于砌体在大气和其他环境下的缓慢劣化以及所谓的墙箍的腐蚀。墙箍是一种相对较薄的钢条,用于将砖石墙的外叶系在稳定的内叶上。对于飓风和地震事件等情况,这个问题可能会很严重,因为它们会造成整个地区的破坏,并可能造成大范围的生命损失,而这些损失可以通过及时干预来预防。本文报道了两个案例建筑的现场检查和控制墙结腐蚀现场试验的数据,这些数据用于建立结构响应的预测模型。这些模型将为将开发的实用工具提供信息,用于建筑评估、成本效益监测和整改,协助管理现有砖石建筑。
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引用次数: 1
Research Progress in Corrosion Mechanism of Reinforced Alkali-Activated Concrete Structures 钢筋碱活化混凝土结构腐蚀机理研究进展
Pub Date : 2021-11-03 DOI: 10.3390/cmd2040034
Feng Zhang, Xun Xi, Shangtong Yang
In this paper, the recent research progress on the corrosion of reinforced alkali-activated materials (AAMs) concrete structures is reviewed. The corrosion mechanisms induced by carbonation and chloride ingress in AAMs concrete are discussed, from the perspectives of composition, microstructure and pore solution chemistry, in comparison to ordinary Portland cement (OPC) concrete. The steel–alkali-activated concrete interface is a key to investigating corrosion initiation and propagation, which has different physical and chemical characteristics of the steel–concrete interface in OPC concrete. Moreover, the electrochemical process testing methods including half-cell potential and linear polarization resistance are critically discussed with a focus on what could be inherited from the OPC concrete and what criteria are no longer suitable for AAMs concrete due to underestimation in most cases. New data and theories are urgently needed for using AAMs in concrete structures to replace OPC. At the end of this paper, the research gaps and future research needs are summarised for the sake of widespread application of AAMs in concrete structures for sustainable and low-carbon construction.
本文综述了近年来碱活化增强材料混凝土结构腐蚀的研究进展。从组成、微观结构和孔隙溶液化学的角度,对比普通硅酸盐水泥(OPC)混凝土,探讨了碳化和氯化物侵入AAMs混凝土的腐蚀机理。钢-碱活化混凝土界面具有不同于OPC混凝土的物理化学特性,是研究钢-碱活化混凝土界面腐蚀起蚀和扩展的关键。此外,还对电化学过程测试方法(包括半电池电位和线性极化电阻)进行了批判性讨论,重点讨论了OPC混凝土可以继承的内容以及由于大多数情况下低估而不再适用于AAMs混凝土的标准。在混凝土结构中应用AAMs替代OPC,迫切需要新的数据和理论。在本文的最后,总结了研究的空白和未来的研究需求,以期AAMs在混凝土结构中的广泛应用,实现可持续低碳建筑。
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引用次数: 3
期刊
Corrosion and Materials Degradation
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