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Advanced Inspection Technologies for Corrosion Underneath Splash Zone Riser Hangers and Clamps 飞溅区立管悬挂件和卡箍下腐蚀的先进检测技术
Pub Date : 2022-03-18 DOI: 10.4043/31679-ms
Kamonwan Ruangpattanatawee, Chatchai Laemkhowthong, Suthisak Thepsriha, Sorakom Promsakulchai, M. Thammachart, Chanapol Limsakul, Athipkiat Lertthanasart
Corrosion underneath riser hangers and clamps in the splash zone area is historically challenging for inspectors. It is a chronic problem for offshore pipeline operators which could lead to significant failures and loss of primary containment. When the degradation of the protective coating system occurs, it will result in external severe corrosion. The splash zone riser is exposed to intermittent seawater wetting. Especially at crevice areas which can form and accelerate small concentration corrosion cells creating indiscernible localized corrosion or deep grooves. Close visual inspection (CVI) is a conventional nondestructive examination (NDE) technique to notify a sign of corrosion. This is a very subjective and qualitative measurement. Wall loss, depth, and sizing are unknown. In order to identify the condition underneath the riser clamp without clamp removal, the company has studied the principle of advanced NDE techniques, mockup tests, and field trials. The main objective is to identify, quantify, and prioritize the severity of corrosion anomalies underneath the clamp for further maintenance and repair plans to prevent pipeline failure. The selected techniques are Computed Radiography Testing (CRT), Medium-Range Ultrasonic testing (MRUT), and Long-Range Ultrasonic testing (LRUT). The result shows that LRUT can be further developed to suit the company's purposes.
隔水管悬挂器和卡箍下面的腐蚀对检查人员来说一直是一个挑战。对于海上管道运营商来说,这是一个长期存在的问题,它可能导致重大故障和初级安全壳的损失。当防护涂层体系发生降解时,将导致外部严重腐蚀。飞溅区立管暴露在间歇性海水润湿中。特别是在缝隙区域,可以形成和加速小浓度腐蚀细胞,造成难以辨认的局部腐蚀或深槽。近距离目视检查(CVI)是一种传统的无损检测(NDE)技术,用于发现腐蚀的迹象。这是一个非常主观和定性的测量。壁损、深度和尺寸未知。为了在不拆除立管夹的情况下确定立管夹下的状况,该公司研究了先进无损检测技术的原理、模型测试和现场试验。主要目的是识别、量化和优先考虑钳下腐蚀异常的严重程度,以便进一步维护和维修计划,以防止管道故障。所选择的技术是计算机放射检查(CRT),中程超声检查(MRUT)和远程超声检查(LRUT)。结果表明,LRUT可以进一步发展,以适应公司的目的。
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引用次数: 0
An Investigation on the Influence of Structural Damage on Eigenvalue Characteristics and Reserve Strength Ratio of Onshore Lattice Steel Structures 结构损伤对岸上格构钢结构特征值特征及储备强度比的影响研究
Pub Date : 2022-03-18 DOI: 10.4043/31525-ms
Wan Farra Ayesha Binti Wan Muhaimin, M. S. Liew, N. Zawawi, L. E. Shawn, Anas Khaled Al Sheikh, Siddique Mohd Yatim Bin Salim, K. U. Danyaro
In the study of structural strength, the reserve strength ratio provides a measure of the ultimate strength capacity of a structure. Under actual site conditions, the reserve strength ratio may vary from its design values with loss of stiffness and changes in structural integrity. Changes in the vibrational response of a structure due to loss of stiffness is observed as a form of structural health monitoring (SHM). The aim of this study is to investigate the relationship and sensitivity of the reserve strength ratio of a structure to changes in natural frequency due to damage occurrences as a measure of global structural integrity. The reduction of stiffness is simulated by the sequential removal of members according loading path within the model. To obtain the values used for comparison, a non-linear pushover analysis and eigenvalue analysis is utilized to obtain the Reserve Strength Ratio (RSR) and eigenvalue for intact as well as simulated progressive damage conditions. The pattern recognized from the analysis performed indicated that as the reserve strength ratio (RSR) is reduced with reduction of stiffness by the removal of primary and secondary members, the eigenvalues for each respective model showing similar reductions.
在结构强度研究中,储备强度比是衡量结构极限强度能力的一种指标。在实际场地条件下,由于刚度损失和结构完整性的变化,储备强度比可能会偏离其设计值。结构的振动响应的变化,由于刚度的损失被观察作为结构健康监测(SHM)的一种形式。本研究的目的是调查结构的储备强度比的关系和敏感性,在固有频率的变化,由于损坏发生作为整体结构完整性的措施。通过在模型内按加载路径依次去除构件来模拟刚度的降低。为了获得用于比较的数值,利用非线性推覆分析和特征值分析,获得了完整和模拟渐进损伤条件下的储备强度比(RSR)和特征值。从分析中识别出的模式表明,由于去除主要和次要构件的刚度降低,储备强度比(RSR)降低,因此每个模型的特征值都显示出相似的降低。
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引用次数: 0
Encapsulating Complex Carbonate Facie Heterogeneity into Static Reservoir Model through Seismic-Based Characterization, Lang-Lebah Field, Central Luconia, Offshore Sarawak 通过地震表征将复杂碳酸盐相非均质性封装到静态储层模型中,位于Sarawak海上Luconia中部的Lang-Lebah油田
Pub Date : 2022-03-18 DOI: 10.4043/31517-ms
Krongrath Suwannasri, Cheong Yaw Peng, S. Asawachaisujja, R. Uttareun, O. Limpornpipat, A. Suphawajruksakul, P. Chongrueanglap
Capturing the reservoir heterogeneity is crucial for optimizing field development. Lang-Lebah field is a Miocene carbonate platform with approximately 5 sq.km. in size and over 1 km in height with a high degree of heterogeneity in both vertical and horizontal directions. In this study, we conducted a seismic-based characterization to capture reservoir heterogeneity and then ran sequential gaussian simulation with a data from wells to build a static model for field development purpose. The method mainly comprises of four steps. The first step is to establish a relationship between reservoir properties (such as facie and porosity) to elastic properties (such as P- and S-wave impedances) to build conditional probability. The second step is running pre-stack inversion to derive P- and S-wave impedances as inputs for the third step. The posterior probability of each facie is determined through Bayesian classification using inverted impedances and the derived conditional probability as inputs. The last step is employing sequential gaussian simulation to build a static model using derived posterior probability of each facie and porosity cube. The static model encapsulates heterogeneity in terms of carbonate facie and reservoir properties. The observed heterogeneity is highly consistent with the understanding of geological model of this carbonate platform. The result shows lateral heterogeneity in each zone of high energy facies (such as reef margin) at the windward flank of the platform and low energy facies (such as lake) at platform interior. Thus, this result was elaborated for geological concept beyond the using well data alone. The result also shows a vertical succession from different carbonate reservoir deposit regarding to accommodation as carbonate build-out to a typical carbonate platform build-up continue to carbonate build-in. In addition, flooding event or surfaces, which is part of reservoir barrier, was also identified and included in this static model. The details of this successful novel study lay a fundamental work process for battling the challenge of gigantic carbonate characterization for field development. Because of this sophisticated model, we can properly plan the sequence of production and producing well targeting based on the derived reservoir heterogeneity resulting in enabling several Tscf of reserves and minimizing development costs.
捕捉储层非均质性对于优化油田开发至关重要。Lang-Lebah油田是一个中新世碳酸盐岩台地,面积约5平方公里。大小和高度超过1公里,在垂直和水平方向上都具有高度的非均匀性。在这项研究中,我们进行了基于地震的表征以捕获储层非均质性,然后使用井中数据进行顺序高斯模拟,以建立用于油田开发的静态模型。该方法主要包括四个步骤。第一步是建立储层属性(如界面和孔隙度)与弹性属性(如纵波和纵波阻抗)之间的关系,以建立条件概率。第二步是运行叠前反演,以导出P波和s波阻抗作为第三步的输入。每个面的后验概率通过贝叶斯分类确定,使用反向阻抗和导出的条件概率作为输入。最后一步是采用序贯高斯模拟,利用得到的每个面和孔隙度立方的后验概率建立静态模型。静态模型封装了碳酸盐相和储层性质方面的非均质性。观察到的非均质性与对该碳酸盐岩台地地质模式的认识高度一致。结果表明,台地上风侧高能相带(如礁缘)和台地内部低能相带(如湖泊)各带均呈横向非均质性。因此,这一结果超越了仅使用井资料的地质概念。研究结果还表明,从不同的碳酸盐岩储层到典型的碳酸盐岩台地,再到碳酸盐岩台地,在垂直方向上依次发生变化。此外,作为储层屏障一部分的泛洪事件或泛洪面也被识别并纳入该静态模型。这项成功的新研究的细节为应对油田开发中巨大碳酸盐表征的挑战奠定了基础工作过程。由于这种复杂的模型,我们可以根据推导出的油藏非均质性,合理地规划生产顺序和生产井的目标,从而实现几万亿立方英尺的储量,并最大限度地降低开发成本。
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引用次数: 0
Use of Surface Desander to Bring Back Subsea Production. How to Overcome Reservoir, Well and Facilities Challenges 使用地面除砂器恢复海底产量如何克服油藏、井和设施方面的挑战
Pub Date : 2022-03-18 DOI: 10.4043/31610-ms
M. Guzmán, Thanushya Krishnan, Yong Chin Gwee, Yvonne Wu
A subsea well in Deepwater field in Malaysia observed high sand production during the first half of 2019, this well had been on production for around 7 years. Further evaluation during the second half of 2019 determined that the downhole sand control had been compromised and the well would require intervention to bring back its locked in potential. Technical and Economical evaluations were conducted to determine the most feasible well restoration activity. This paper covers the aspects from technology selection to operation challenges and identified solutions. Riserless well intervention was initially identified to restore production from this well and compared with other alternatives. After technical and economical evaluations, the use of a surface desander was identified as the best solution to unlock production from this well while a more permanent solution was evaluated. A surface desander was installed upstream of first stage separation. Well and facilities operating envelopes were updated to determine the operating window for the well as per last observed conditions before the well was shut in. However, once the well was back online a much higher than anticipated watercut was observed and different solutions, in term of surface settings, were tested to determine a new operation window. The use of surface desander to handle subsea sand control failure requires a steady flow against a significant choke to the flowline at the end of the riser. Changes in reservoir watercut provided a significant challenge to flow the well at steady conditions and limited the efficacy of surface desander. Flow assurance is a key parameter to avoid sand deposition along the subsea flowline to the platform. Use of a neighbor well proved to allow continuous steady production and a new logic was designed to maximize production from both wells while keeping sand from reaching the production facilities.
马来西亚深水油田的一口海底井在2019年上半年发现了大量出砂,这口井已经生产了大约7年。2019年下半年的进一步评估确定,井下防砂已经受损,需要进行干预以恢复其锁定的潜力。进行了技术和经济评估,以确定最可行的油井恢复活动。本文涵盖了从技术选择到操作挑战和确定解决方案的各个方面。无隔水管井干预最初被确定为恢复该井的产量,并与其他替代方案进行了比较。经过技术和经济评估,地面除砂器的使用被确定为解锁该井产量的最佳解决方案,同时对更持久的解决方案进行了评估。在一级分离的上游安装了一个表面除砂器。根据关井前最后一次观察到的情况,更新了油井和设施的作业封包,以确定油井的作业窗口。然而,一旦井重新投产,观察到的含水率远高于预期,并且根据地面设置测试了不同的解决方案,以确定新的操作窗口。使用地面除砂器来处理海底防砂故障,需要稳定的流量,防止立管末端的流线出现严重堵塞。储层含水率的变化给井在稳定条件下的流动带来了重大挑战,并限制了地面除砂器的效果。流动保障是避免沿海底管线向平台沉积砂的关键参数。相邻井的使用证明可以实现连续稳定生产,并且设计了一种新的逻辑,可以最大限度地提高两口井的产量,同时防止砂粒进入生产设施。
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引用次数: 0
Holistic Analysis, Diagnostics and Operating Philosophy for Wellhead Leak Issue for Gas Producer, Offshore Malaysia 马来西亚海上天然气生产商井口泄漏问题的整体分析、诊断和操作理念
Pub Date : 2022-03-18 DOI: 10.4043/31553-ms
Junnyaruin Barat, Arie Muchalis Utta, Shaturrvetan Karpaya, L. Maluan, Sharon Ellen Lidwin
Since the beginning of production, well NA2 and NA3 wells had issues with wellhead integrity due to thermal growth and wellhead tilting. Seepage was observed from wellhead and based on gas chromatography test, the seepage is Synthetic Based Mud (SBM), possibly from B and C annulus (intermediate and surface casing). For well NA3, seepage was observed coming out from the connection of Casing Head and Drive Pipe Housing House (DPHH) while for Well A2, seepage was found between DPHH and conductor. The issues arise from the failed elastomer seals found at the connections of leak of each well suspected due to well growth/shrink and tilting which caused the wear and tear of the seals. The seepage of both wells was rectified by injecting the failed elastomer seals with pressure activated sealant to the P-seal and grease to the elastomer. Both wells managed to produce at the capped production rate without seepage as of today. Another main issue at Field N is the leaking of metal-to-metal seal at Xmas Tree which led to production deferment. Due to the failed barrier at surface, interim philosophy was established to operate the field and rectification plan was implemented to ensure the well is producing safely at the calculated risk. This paper describes the analysis and diagnosis, operating philosophy outline by operator which led to the well safely producing at the desired rate: (1) Standing Instruction (SI) for Well Production Ramp Up and Down based on trending of production and temperature to ensure wellhead growth and tilting will not affecting the integrity of sealant, (2) Finite Element Analysis (FEA) and Wellhead Growth Study to develop operating limit and maximum allowable growth, correlated with well production and temperature, (3) logging and survey for well leak detection and echometer survey, (4) Wellhead Seal Injection for corrective maintenance upon seepage observed, (5) manual measurement of growth and tilting and utilizing laser sensor for automation, (6) External Slip Lock Brace Support (ESBS) Installation to mitigate abnormal relative growth and (7) risk assessment for well integrity. The holistic approach in diagnostic, monitoring and operating philosophy enabled the well to be ramped up to higher production despite the threat of losing the gas production. PCSB also avoided the utilization of rig to rectify the well which resulted in cost avoidance for the company.
自投产以来,由于井口热生长和井口倾斜,NA2井和NA3井的井口完整性存在问题。从井口处观察到渗漏现象,根据气相色谱测试,渗出物为合成基泥浆(SBM),可能来自B环空和C环空(中间套管和地面套管)。NA3井从套管头与驱动管外壳(DPHH)连接处渗漏,A2井从DPHH与导管之间渗漏。问题的起因是在每口井的泄漏连接处发现了失效的弹性体密封件,这是由于井的生长/收缩和倾斜导致密封件磨损造成的。通过向p密封注入压力激活密封胶,并向弹性体注入润滑脂,两口井的渗漏都得到了纠正。截至今天,这两口井都以封顶的生产速度进行了生产,没有发生渗漏。油田N的另一个主要问题是圣诞树处金属对金属密封泄漏,导致生产延期。由于地面屏障失效,建立了临时理念来操作现场,并实施了整改计划,以确保油井在计算的风险下安全生产。本文介绍了作业者对该井的分析诊断和作业理念,使该井能够以预期的速度安全生产。(1)根据产量和温度的趋势,制定井口产量上升和下降的常备指令(SI),以确保井口增长和倾斜不会影响密封胶的完整性;(2)有限元分析(FEA)和井口增长研究,以制定与油井产量和温度相关的作业极限和最大允许增长;(3)测井和测量,用于油井泄漏检测和遥测测量;(4)井口密封注入,在观察到渗漏后进行纠正性维护;(5)人工测量生长和倾斜,并利用激光传感器实现自动化;(6)安装外部滑动锁支撑支撑(ESBS),以减轻异常的相对生长;(7)对油井完整性进行风险评估。在诊断、监测和操作理念方面的整体方法使该井能够在失去天然气生产的威胁下提高产量。PCSB还避免了使用钻机进行纠井,从而为公司节省了成本。
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引用次数: 0
Electrification Transformation from Offshore Power Grid to Power from Shore, a Case Study to Minimize Carbon Emissions for Two Extensive Offshore Oil Fields 从海上电网到岸上电力的电气化转型——两个大型海上油田减少碳排放的案例研究
Pub Date : 2022-03-18 DOI: 10.4043/31550-ms
Yiru Hu, H. Zhang, Yinfeng Qiu
With China committing to achieve carbon neutrality before 2060, the operator has set ambitious targets for minimizing carbon emissions from its oil and gas operations. Two extensive offshore oil fields – QHD32-6 and CDF 11-1 oil fields have been modified to transform its power solution from offshore generation to power from shore (PFS) to reduce carbon emission, improve offshore energy efficiency etc. The two fields comprise 25 production platforms, 2 FPSO with 21 crude oil generators and 9 gas turbine generators. The total peak power demand is about 200MW. Both QHD32-6 and CDF 11-1 oil fields have established their own offshore micro power grid by interlinking centralized offshore generation platforms via 35kV and 10kV submarine cables. This paper first reviews the company strategic factors as well as the national regulatory drivers behind the decision to pursue whole-scale electrification of two super complex offshore oil fields. It then explores technology challenges and solutions by means of a high voltage AC PFS such as tie-in point selection, reactive compensation considerations, key economic criteria such as operation and energy costs, and asset depreciation etc. Considering the consequences of production loss due to power outage, stringent reliability requirements were adopted. A high-speed transfer combine with a 62.3km 110kV interconnecting submarine cable between QHD32-6 and CFD11-1 offshore substations is first introduced in offshore PFS installations. Detailed configuration and its power supply continuity benefit will be discussed. Finally, major cost reduction measures such as unman and digitalization design of 220kV PFS substation are summarized, with lessons learned in a successful development of extensive on-stream oil fields electrification transformation. This electrification transformation is expected to reduce about a total 2.52 million tons of CO2 and 0.067 million tons of NOx emissions, save 2.17 billion cubic meters of fuel gas and 1.13 million tons of standard coals. In September 2021, QHD32-6 and CFD11-1 offshore oil fields have been completed the transformation and back into production. Although on account of a total 132km submarine cables and 200MW power demand, high voltage D.C. is traditionally the first choice, this paper demonstrates high voltage A.C. can be flexibly utilized for long distance large power demand by careful design. While for many upcoming offshore projects, PFS solutions have become attractive in an effort to reduce environmental footprint, this paper presents an on-stream offshore oil fields PFS transformation, extra considerations need to be addressed. The high-speed transfer solution is first used in PFS engineering that can limit a power switching time to milliseconds, exploring a new way to significantly improve power supply continuity with limited investment. Another new information is the unmanned and intelligent design of substations to increase asset adaptability, maintain system relia
随着中国承诺在2060年之前实现碳中和,该运营商制定了雄心勃勃的目标,以最大限度地减少其油气业务的碳排放。两个大型海上油田——QHD32-6和CDF 11-1油田已经被改造,将其电力解决方案从海上发电转变为岸上发电(PFS),以减少碳排放,提高海上能源效率等。这两个油田包括25个生产平台,2个FPSO, 21个原油发电机和9个燃气轮机发电机。总峰值电力需求约200MW。QHD32-6和CDF 11-1油田都通过35kV和10kV海底电缆将海上集中发电平台互联,建立了自己的海上微电网。本文首先回顾了公司的战略因素以及国家监管驱动因素,决定在两个超级复杂的海上油田进行全面电气化。然后,通过高压交流PFS探讨技术挑战和解决方案,如接入点选择,无功补偿考虑,关键经济标准,如运营和能源成本,以及资产折旧等。考虑到停电造成的生产损失,采用了严格的可靠性要求。QHD32-6和CFD11-1海上变电站之间的高速传输组合和62.3公里110kV海底互连电缆首次引入海上PFS装置。详细的配置和它的电源连续性效益将讨论。最后总结了220kV PFS变电站的人性化设计、数字化设计等主要降本措施,总结了油田大范围电气化改造的成功发展经验。此次电气化改造预计将减少约252万吨二氧化碳和0.067万吨氮氧化物排放,节约21.7亿立方米燃气和113万吨标准煤。2021年9月,QHD32-6和CFD11-1海上油田完成改造并恢复生产。虽然由于海底电缆总长132km,电力需求200MW,传统上高压直流是首选,但通过精心设计,可以灵活地利用高压交流来满足长距离大电力需求。虽然对于许多即将到来的海上项目来说,PFS解决方案在减少环境足迹方面变得越来越有吸引力,但本文提出了海上油田的PFS改造,需要解决额外的考虑因素。高速传输解决方案首次用于PFS工程,可以将电源切换时间限制在毫秒级,探索了以有限投资显着提高电源连续性的新方法。另一个新信息是变电站的无人和智能设计,以增加资产适应性,保持系统可靠性并最大限度地降低人工成本。
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引用次数: 1
A Case Study of LWD and Wireline Formation Pressure Tester on Depleted Reservoir of Offshore Development Sequential Wells, Kutai Basin, East Kalimantan, Indonesia 印尼东加里曼丹Kutai盆地海上开发序井衰竭油藏LWD和电缆地层压力测试案例研究
Pub Date : 2022-03-18 DOI: 10.4043/31637-ms
V. Manurung, G. R. Himawan, Laila Warkhaida, Ahmad Zulharman, Novri Citajaya, Setiadi Laksono
The Kutai Basin, has been under production for more than 40 years and many wells have been drilled to develop the area. This has resulted in reservoir-induced drilling problems, like kicks and lost circulation due to depletion, while some high-pressure zones still exist. This complexity makes pore-pressure and stress analysis difficult. To address this problem, a comprehensive reservoir-evaluation program was developed by adding formation pressure testing to the planned quad-combo logging-while-drilling (LWD) program. Pressure measurements in this development stage were planned to aid the operator's understanding of the field's current hydraulic communication pathways, to relate reservoir characterization to the geological model. Emphasis was on the insight of static reservoir pressures, which are important for confirming fluid contacts and fluid density gradients. Methods of formation pressure testing have evolved over many years. Through this paper's case study, recent LWD and wireline pressure-testing technology are elaborated in depth, in relation to two sequential wells drilled offshore in the Kutai Basin. LWD pressure-testing operations were conducted in well XX-5 in a dedicated run after completion of drilling the section. The wireline test was conducted in well XX-4 as an open-hole logging run, along with the acquisition of fluid analysis data. Both systems were successfully utilized in the 6-inch hole sections of the subject wells, in a depleted reservoir, with the pressure overbalance expected to reach around 3100 psi in the pre-job planning stage. The average mobility was low in both sets of pressure test results, as also align with the reservoir's current depletion state. Challenges related to tight tests and lost seals in this mature field were experienced with both systems. The drilling environment and the formation's exposure conditions may have presented varying challenges; nevertheless, the same relatable quality has been achieved with both types of testing (LWD and wireline). This paper describes in detail the planning, design, and performance of pressure testing using LWD and wireline in the Kutai Basin. Comparisons between results are displayed to highlight the current character of the subject offshore field. This study aims to enhance future drilling and logging operations, by reviewing solutions from formation pressure testing technologies and to add value to mature and depleted field planning. Technical Categories: Geotechnical, Geoscience & Geophysics; Drilling Technology
库台盆地已经生产了40多年,已经钻了许多井来开发该地区。这导致了油藏引起的钻井问题,如由于枯竭而产生的井涌和漏失,而一些高压层仍然存在。这种复杂性使得孔隙压力和应力分析变得困难。为了解决这一问题,开发了一套全面的储层评估方案,在计划中的四联随钻测井(LWD)方案中加入了地层压力测试。该开发阶段的压力测量旨在帮助作业者了解油田当前的水力通信路径,并将储层特征与地质模型联系起来。重点是了解静态油藏压力,这对于确定流体接触和流体密度梯度非常重要。地层压力测试方法已经发展了很多年。通过本文的案例研究,深入阐述了最近的随钻测井和电缆压力测试技术,并与Kutai盆地海上连续钻探的两口井有关。XX-5井在完成该段钻井后进行了LWD压力测试。该电缆测试在XX-4井进行,作为裸眼测井,同时采集了流体分析数据。这两种系统都成功地应用于某枯竭油藏的6英寸井段,在作业前规划阶段,压力过平衡预计将达到3100 psi左右。在两组压力测试结果中,平均流动性都很低,这也与储层目前的枯竭状态相一致。在该成熟油田,这两种系统都经历了与紧密测试和漏失密封相关的挑战。钻井环境和地层暴露条件可能会带来不同的挑战;然而,两种类型的测试(随钻测井和电缆)都达到了相同的相关质量。本文详细介绍了在库台盆地使用随钻测井和电缆进行压力测试的规划、设计和性能。显示结果之间的比较,以突出显示主题海上油田的当前特征。该研究旨在通过回顾地层压力测试技术的解决方案,提高未来的钻井和测井作业,并为成熟和枯竭油田的规划增加价值。技术类别:岩土工程、地球科学与地球物理;钻探技术
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引用次数: 0
Integrated Advance Petrophysical Evaluation for Heterolithic Clastics Reservoir Characterization Optimization in Malay Basin 马来盆地杂石器碎屑岩储层特征优选综合超前岩石物性评价
Pub Date : 2022-03-18 DOI: 10.4043/31452-ms
W. Tolioe, L. Hanalim, Joely Bt A Ghafar, T. S. Murugesu
In an oil producing S-field within Malay basin, the existence of heterolithic and thinly laminated reservoirs are common. Standard resolution logging tools are incapable to separate inter-bedded sand-shale layers due to their low vertical resolutions and the conventional petrophysical workflow was not robust enough in capturing the actual properties of the laminated sand shale (LSS) reservoirs in S-field. As a result, the estimated permeability did not match the core permeability and required a significantly high multipliers in the dynamic model and the calculated saturation failed to match the Dean-Stark saturation. This paper explains the limitation of the conventional analysis in LSS reservoir and highlights the use of PETRONAS Thin Bed Analysis (TBA) module to estimate the actual reservoir properties in S-field. The case study in this paper shows the best practice to construct the robust fieldwide evaluation of reservoir properties, integrating core to production data and advance logs information, to determine reservoir properties. In LSS reservoirs, the conventional petrophysics outputs are often pessimistic compared to core data. Reservoir Enhancement Modeling and Reservoir Fraction Modeling (REM-RFM) is an in-house PETRONAS TBA methodology for evaluating LSS reservoirs. REM-RFM workflow is designed to obtain the net sand fraction and the actual reservoir properties to describe the reservoirs storage and flow capacity. Sand-shale lamination was quantified by digital core analysis, core UV light binning against the borehole image logs. The triaxial resistivity logs were used as inputs for the Thomas-Stieber method to determine the net sand fraction and the hydrocarbon saturation. Nuclear Magnetic Resonance (NMR) data was also incorporated to confirm the hydrocarbon pore volume on well level. The REM-RFM workflow resulted in the improved reservoir properties compared to the conventional evaluation and were better matched to the core. In the laminated sands, the enhanced shale volume was comparable to the sand streaks seen in UV fluorescence core photo and image logs data, as well the enhanced porosity and permeability were matching well with the core data. Moreover, the water saturation was matching to the saturation from dean-stark core analysis result, comparable to saturation height function model and NMR data, and REM-RFM output were comparable to Thomas-Stieber results. Once the REM-RFM was calibrated in the key wells, the parameters were then applied to the whole field. The in-house REM-RFM module discussed in this paper is an excellent addition to other industry methodologies. This module is basically a continuation of the innovative effort to characterize the conventional clastic reservoirs model performed earlier. It has been proven by applying robust evaluation, the conventional outputs are significantly improved that led to the optimizes the obvious volume of hydrocarbon estimated. In addition to that, the results can be used
马来盆地某产油油田,普遍存在异质层状薄层储层。由于标准分辨率测井工具的垂向分辨率较低,无法分离层间砂页岩层,而且常规的岩石物理工作流程在捕捉s油田层状砂页岩(LSS)储层的实际属性方面不够强大。因此,估计的渗透率与岩心渗透率不匹配,在动态模型中需要很高的乘数,计算的饱和度与Dean-Stark饱和度不匹配。本文解释了LSS油藏常规分析的局限性,并重点介绍了使用PETRONAS Thin Bed analysis (TBA)模块来估计s油田的实际储层性质。本文的案例研究展示了构建可靠的全油田储层物性评价的最佳实践,将岩心、生产数据和超前的测井信息相结合,以确定储层物性。在LSS油藏中,与岩心数据相比,常规岩石物理输出往往是悲观的。储层增强建模和储层分数建模(REM-RFM)是马来西亚国家石油公司内部用于评估LSS储层的TBA方法。REM-RFM工作流旨在获得净含砂率和实际储层性质,以描述储层的储存量和流量。通过数字岩心分析、岩心紫外线与井眼图像测井对比,对砂页岩层状进行了量化。三轴电阻率测井数据作为Thomas-Stieber方法的输入,用于确定净砂率和油气饱和度。同时利用核磁共振(NMR)数据确定了井面上的油气孔隙体积。与常规评价相比,REM-RFM工作流程改善了储层性质,并更好地与岩心匹配。在层状砂岩中,增强的页岩体积与紫外荧光岩心照片和图像测井数据中的砂纹相当,并且增强的孔隙度和渗透率与岩心数据匹配良好。水饱和度与dean-stark岩心分析结果相匹配,与饱和高度函数模型和核磁共振数据相匹配,REM-RFM输出与Thomas-Stieber结果相匹配。一旦在关键井中对REM-RFM进行了校准,这些参数就会应用到整个油田。本文中讨论的内部REM-RFM模块是对其他行业方法的极好补充。该模块基本上是对之前进行的常规碎屑储层模型特征描述的创新工作的延续。应用鲁棒性评价结果表明,常规产量得到显著提高,油气表观体积估计得到优化。除此之外,研究结果还可以用于降低从异质岩和层状砂中获利的风险。
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引用次数: 1
Successful Delivery of Slim Well Design Concept for Future Marginal Fields 成功交付未来边缘油田小井设计理念
Pub Date : 2022-03-18 DOI: 10.4043/31357-ms
Nurul Nadia Ezzatty Abu Bakar, M. Hod, M. A. Abitalhah, A. F. Omar, Hazlan Abdul Hakim
This paper will discuss the key focus areas in successfully delivering a slim well design as a Proof Of Concept (POC) for marginal fields and well cost optimization. Well Tall-A is a Near Field Exploration (NFE) well targeting marginal reservoir which utilize the slim well concept; a 2-hole section well with 9-5/8" as the conductor. For a successful well execution, three (3) key focus areas were identified which are successful operation of 9-5/8" Casing While Drilling (CWD) to section TD, sustainability of 9-5/8" casing as conductor for the whole well life cycle and achievement of well objectives. Tall-A recorded the longest and successful 9-5/8" CWD Level 2 (non-directional) for Asia Pacific with 1168m drilled footage as of year 2020. Lessons learnt from previous PCSB 9-5/8" CWD operation were incorporated for casing bit selection hence a heavy-set casing bit (8 bladed) which has been proven in drilling long hole interval in the Middle East (>1000m) was utilized. Continuous monitoring during execution is essential in ensuring the casing is set at the desired setting depth. Sustainability of the 9-5/8" casing as conductor for the whole well life cycle is critical for a slim well design concept. Several studies and extensive discussions between multiple parties has been incorporated to enable utilization of the 9-5/8" as conductor with required sufficient tension to sustain the exploration well lifecycle. A conductor study was performed which incorporated the Metocean data, rig data and connection Stress Concentration Fatigue (SCF) to qualify the 9-5/8" as conductor. To meet the primary and secondary targets; the 8-1/2" hole needs to be kicked-off early and build up to maximum 44 deg before maintain tangent to final TD at 2752m MDDF. Due to the long open hole (1475m) and well inclination within the avalanche hole cleaning regime (30 to 60 deg), the well is prone to hole cleaning problem and wellbore instability. Hence, it is critical to have good drilling practices and precise mud weight selection to ensure no hole problem encountered. The well was successfully drilled to TD, completed the well testing and P&A. In summary, well Tall-A successfully maneuvered all challenges to deliver the well safely that resulted in Best In Class (BIC) performance. The slim well design concept has been proven achievable and serve as base design for future marginal wells.
本文将讨论成功交付小井设计的关键领域,作为边际油田的概念验证(POC)和井成本优化。Tall-A井是利用小井概念开发的边缘油气藏近场勘探井;以9-5/8”为导体的2孔分段井。为了成功的钻井作业,确定了三个关键的重点领域,即9-5/8”随钻套管(CWD)的成功作业到TD段,9-5/8”套管在整个井生命周期中的可持续性以及井目标的实现。截至2020年,Tall-A在亚太地区创下了最长且成功的9-5/8”CWD 2级(非定向)钻井记录,钻井进尺为1168米。从之前的PCSB 9-5/8”CWD作业中吸取的经验教训被用于套管钻头的选择,因此使用了重型套管钻头(8片),该钻头在中东的长井段(>1000米)的钻井中得到了验证。在执行过程中,连续监测对于确保套管在所需的坐封深度下坐封至关重要。在整个井生命周期内,9-5/8”套管作为导管的可持续性对于小井设计理念至关重要。各方进行了多次研究和广泛讨论,最终确定了采用9-5/8”作为导通,并提供足够的张力,以维持探井的生命周期。结合metoocean数据、钻机数据和连接应力集中疲劳(SCF),进行了一项导线研究,以确定9-5/8”为导线。完成主要目标和次要目标;8-1/2”井眼需要尽早起下钻,并最大达44度,然后在MDDF 2752米处与最终TD保持相切。由于裸眼井长(1475米),井斜在雪崩井眼清洗范围内(30 ~ 60度),容易出现井眼清洗问题和井筒不稳定。因此,良好的钻井作业和精确的泥浆比重选择至关重要,以确保不会遇到任何井眼问题。该井成功钻至TD,完成了试井和弃井作业。综上所述,Tall-A井成功应对了所有挑战,安全交付了该井,取得了同类最佳(BIC)性能。小井设计理念已被证明是可行的,并可作为未来边际井的基础设计。
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引用次数: 0
Online Corrosion Design Basis Memorandum Online CDBM-Corrosion Digital Solution at Your Fingertips 在线腐蚀设计基础备忘录在线cdbm腐蚀数字化解决方案在您的指尖
Pub Date : 2022-03-18 DOI: 10.4043/31616-ms
Siti Kathijah Binti Wahi, Z. Jamil, Nur Izyan Mukhtar, Nadiah Binti Muhammad, Ahmad Mustaza Ahmad Rusli, M. R. B. Zakaria, G. Ganeson
The objective of the paper is to communicate on the development of Web-Based Online Corrosion Design Basis Memorandum (CDBM), an online solution to accelerate, simplify & standardize CDBM development which will be piloted for Upstream Wellhead Platforms and Pipelines. CDBM is a project key document consisting of the design basis of material selection, corrosion control, testing and monitoring which is currently developed and approved manually. This digitalization initiative will take CDBM to a next level in designing corrosion features for upstream facilities in line with COMPANY aspiration of going digital. Web-based Online CDBM consists of four modules which are Corrosion Engineering Assessment, Material Option Database, Corrosion Control, Testing and Monitoring Database and Lesson Learn and Cost Database. Prior to the development of Online CDBM website, the first step is developing technical requirements and business logic spreadsheets. Eighteen internal and external degradation mechanism with regards to upstream facilities has been considered and the option for materials and corrosion control, testing and monitoring tools were populated in the spreadsheet. Element of lesson learn, and cost estimation feature also included in the spreadsheet and developed in collaboration with Operation and Cost Engineering Team. Once the business logic spreadsheet is completed, Online CDBM will be converted to a web-based solution by using the agile method where the system will be developed module by module. Four Minimum Viable Product (MVP) will be released. Online CDBM will be connected to email for notification and the programming will enable online reports, comments, review, and approval. All the information will be stored in one place with a cloud system for easy access and retrieval. Online CDBM will enable data collection and future machine learning adaption where trending and data comparison can easily be conducted. Online CDBM will have the following features: (i)Stringent Quality Control, Standardize Format and Fast Report Generation, (ii) Consistent Technical Approach and Recommendation, (iii) Fit for Purpose Material Selection, Corrosion Control, Testing and Monitoring, (iv) Effective Tracking and Approval for Data Changes & Deviation and (v) Easy Accessibility and Secure Online Database with Cloud System. From this Online CDBM initiative, work process simplification to develop CDBM will be achieved and resulting in 30% potential cost and manhour saving. In addition, a consistent technical approach and recommendation through Online CDBM will potentially incur cost avoidance by having fit-for-purpose materials, corrosion control, testing and monitoring tools as well as Price of Non Conformance (PONC) avoidance for unplanned facilities modification/replacement. In summary, Online CDBM is an opportunity for COMPANY to develop inhouse capability and indirectly will raise oil and gas technology profile. This paper can be use
本文的目的是就基于web的在线腐蚀设计基础备忘录(CDBM)的开发进行交流,这是一种加速、简化和标准化CDBM开发的在线解决方案,将在上游井口平台和管道中进行试点。CDBM是由材料选择、腐蚀控制、试验和监测的设计基础组成的项目关键文件,目前由人工编制和批准。这一数字化举措将使CDBM在为上游设施设计腐蚀特征方面达到一个新的水平,符合公司的数字化愿望。基于web的在线CDBM由腐蚀工程评估、材料选择数据库、腐蚀控制、测试与监测数据库和经验教训与成本数据库四个模块组成。在开发在线CDBM网站之前,首先要开发技术需求和业务逻辑电子表格。考虑了与上游设施相关的18种内部和外部降解机制,并在电子表格中填充了材料和腐蚀控制、测试和监控工具的选项。经验教训元素和成本估算功能也包括在电子表格中,并与运营和成本工程团队合作开发。一旦业务逻辑电子表格完成,在线CDBM将通过使用敏捷方法转换为基于web的解决方案,其中系统将逐个模块开发。将发布四个最小可行产品(MVP)。在线CDBM将连接到电子邮件通知,编程将实现在线报告、评论、审查和批准。所有信息将通过云系统存储在一个地方,方便访问和检索。在线CDBM将使数据收集和未来的机器学习适应,趋势和数据比较可以很容易地进行。在线CDBM将具有以下特点:(i)严格的质量控制、标准化的格式和快速的报告生成;(ii)一致的技术方法和建议;(iii)适合用途的材料选择、腐蚀控制、测试和监测;(iv)对数据更改和偏差的有效跟踪和批准;(v)具有云系统的易于访问和安全的在线数据库。从这个在线CDBM计划中,开发CDBM的工作流程将得到简化,从而节省30%的潜在成本和工时。此外,通过在线CDBM提供一致的技术方法和建议,将有可能通过使用适合用途的材料、腐蚀控制、测试和监测工具以及避免计划外设施修改/更换的不符合价格(PONC)来避免成本。总之,在线CDBM是公司发展内部能力的一个机会,间接地提高了油气技术的知名度。本文可作为上游设施数字化管理工作的参考。
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引用次数: 0
期刊
Day 3 Thu, March 24, 2022
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