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A new non-contact coordinate measuring machine equipped with light-duty optical probe based on fringe projection profilometry 基于条纹投影轮廓术的轻型光学探头非接触三坐标测量机
Huijie Zhao, Mingyi Xing, Hongzhi Jiang, Yang Xu, Xiaochun Diao, Chenghao Liu
In the modern industrial manufacturing, how to effectively obtain the three-dimensional data of the parts profile is the key component for precision test and subsequent analysis. A light-duty design scheme for optical vision probe, which can be installed with a PH10T motorized probe head in CMM, is discussed in this paper. The optical probe can overcome several defects of the traditional measurement mode of CMM, such as poor efficiency and sparse point cloud. Therefore, the problem of 3D measurement and quality analysis for complicated parts can be solved. To splice data in different fields of view, a registration method using a new designed artifact is proposed. Experiments demonstrated the feasibility of the designed non-contact CMM integrated with optical 3D probe for precise 3D shape measurement. The measurement uncertainty of the optical probe can reach 0.012mm within the measuring volume width 200mm and the measurement uncertainty of the global 3D measurement is less than 0.03mm in 1500mm.
在现代工业制造中,如何有效地获取零件轮廓的三维数据是进行精密试验和后续分析的关键环节。本文讨论了一种可在三坐标测量机上安装PH10T电动探头的光学视觉探头的轻量化设计方案。光学探头克服了传统三坐标测量机测量效率低、点云稀疏等缺点。从而解决了复杂零件的三维测量和质量分析问题。为了实现不同视场数据的拼接,提出了一种利用新设计的伪影进行配准的方法。实验证明了所设计的集成光学三维测头的非接触式三坐标测量机用于高精度三维形状测量的可行性。光学探头在测量体宽200mm范围内的测量不确定度可达0.012mm,在1500mm范围内全局三维测量的测量不确定度小于0.03mm。
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引用次数: 1
Embedded intelligent camera algorithm based on hardware IP 基于硬件IP的嵌入式智能摄像头算法
Guodong Liu, Qi Luo, Bingguo Liu, Binghui Lu, P. Guo
This article designed an embedded smart camera based on the ZYNQ-7000 development board, which has an ARM+FPGA architecture. The system functions are divided into three parts: image acquisit ion, image processing and image display, each of them adopting a modular design. The image acquisition part adopts OV7725 camera. The image processing section uses the VIVADO HLS development kit to design hardware IP-based image processing algorithms. Compared with the traditional HDL-based IP core design method, HLS method that use C/C++ to design IP reduces the development difficulty and shortens the development cycle. Hardware IP implemented through HLS includes image preprocessing, spot-based centroid positioning algorithm, edge detection and corner detection. For complex image processing algorithms, it is still used software to implement, while preprocessing are accomplished through hardware IP. The VDMA channel realizes high-speed data interaction between hardware and software. The image display part is based on the embedded Linux system, OpenCV, and cross -platform C++ graphical user interface development framework QT to implement the GUI interface. The entire embedded smart camera system finally achieves accelerat ion processing based on hardware IP, such as spot location, sobel edge detection, and corner detection.
本文设计了一种基于ZYNQ-7000开发板的嵌入式智能摄像头,该开发板采用ARM+FPGA架构。系统功能分为图像采集、图像处理和图像显示三部分,各部分采用模块化设计。图像采集部分采用OV7725摄像机。图像处理部分使用VIVADO HLS开发工具包设计基于硬件ip的图像处理算法。与传统的基于hdl的IP核设计方法相比,使用C/ c++进行IP设计的HLS方法降低了开发难度,缩短了开发周期。通过HLS实现的硬件IP包括图像预处理、基于点的质心定位算法、边缘检测和角点检测。对于复杂的图像处理算法,仍然采用软件实现,而预处理则通过硬件IP来完成。VDMA通道实现了硬件和软件之间的高速数据交互。图像显示部分是基于嵌入式Linux系统、OpenCV和跨平台c++图形用户界面开发框架QT来实现GUI界面。整个嵌入式智能摄像头系统最终实现了基于硬件IP的加速处理,如斑点定位、边缘检测、角点检测等。
{"title":"Embedded intelligent camera algorithm based on hardware IP","authors":"Guodong Liu, Qi Luo, Bingguo Liu, Binghui Lu, P. Guo","doi":"10.1117/12.2512216","DOIUrl":"https://doi.org/10.1117/12.2512216","url":null,"abstract":"This article designed an embedded smart camera based on the ZYNQ-7000 development board, which has an ARM+FPGA architecture. The system functions are divided into three parts: image acquisit ion, image processing and image display, each of them adopting a modular design. The image acquisition part adopts OV7725 camera. The image processing section uses the VIVADO HLS development kit to design hardware IP-based image processing algorithms. Compared with the traditional HDL-based IP core design method, HLS method that use C/C++ to design IP reduces the development difficulty and shortens the development cycle. Hardware IP implemented through HLS includes image preprocessing, spot-based centroid positioning algorithm, edge detection and corner detection. For complex image processing algorithms, it is still used software to implement, while preprocessing are accomplished through hardware IP. The VDMA channel realizes high-speed data interaction between hardware and software. The image display part is based on the embedded Linux system, OpenCV, and cross -platform C++ graphical user interface development framework QT to implement the GUI interface. The entire embedded smart camera system finally achieves accelerat ion processing based on hardware IP, such as spot location, sobel edge detection, and corner detection.","PeriodicalId":115119,"journal":{"name":"International Symposium on Precision Engineering Measurement and Instrumentation","volume":"20 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-03-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125035657","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Research on omnidirectional motion of AGV based on vision guidance 基于视觉引导的AGV全向运动研究
Jianhua Bao, Zai Luo, Dong Li
This topic mainly studies the navigation parameters obtained by image processing technology to achieve omnidirectional mobile AGV autonomous navigation. The camera is mounted on the bottom of the body of the AGV and captures the black tape path on the ground. Image preprocessing is performed, including image graying, improved CANNY algorithm edge detection, morphological processing, and so on. Then the Hough transform is used to detect the path of the preprocessed image. Finally, a straight line is selected to obtain the effective edge line, and the navigation deviation parameters are extracted. Experimental results show that the effectiveness of the guidance techniques in this paper has achieved the expected results.
本课题主要研究通过图像处理技术获取的导航参数,实现移动AGV的全方位自主导航。摄像机安装在AGV的车身底部,捕捉地面上的黑色胶带路径。对图像进行预处理,包括图像灰度化、改进的CANNY算法边缘检测、形态学处理等。然后利用霍夫变换检测预处理后图像的路径。最后选取一条直线得到有效边缘线,提取导航偏差参数。实验结果表明,本文制导技术的有效性达到了预期的效果。
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引用次数: 0
Micro Coordinate Measurement Machine (μCMM) using voice coil actuator with interferometric position feedback 微坐标测量机(μCMM)采用音圈作动器配合干涉式位置反馈
Liang Yu, G. Molnár, S. Bütefisch, C. Werner, R. Meeß, H. Danzebrink, J. Flügge
Quantitative determination of dimensional properties like length, diameter, height, etc. is essential in research, development and in production process control. To meet these requirements, the widely used approach is the coordinate measurement technique. The equipments - the coordinate measuring machines (CMMs) – using the mentioned technique cover a wide measurement range from meter to nanometer. Below a newly developed equipment for the micro scale is presented. The system – the micro coordinate measuring machines (μCMM) - consists of a probing system, voice coil based actuators and an integrated interferometric measurement system. The key component - in addition to the probing system – is the positioning stage, since the characteristics of the position acquisition and control directly influences the achievable accuracy of the complete measurement system. In contrast to a standard interferometer the presented system utilizes a 2D CMOS image sensor to capture the measurement signal. To drive the stage, a commercial voice coil actuator is used: the scanning range of the introduced system covers about 15 mm, and can be easily extended. The applied probing system uses a ruby ball stylus probe. It is a measuring probe, which means that it provides a signal corresponding to the occurring deflections of the probe ball for all three spatial directions. The probe achieves nanometer resolution.
长度、直径、高度等尺寸特性的定量测定在研究、开发和生产过程控制中是必不可少的。为了满足这些要求,广泛使用的方法是坐标测量技术。使用上述技术的设备-坐标测量机(cmm) -涵盖了从米到纳米的广泛测量范围。下面介绍了一种新开发的微型设备。该系统-微坐标测量机(μCMM) -由探测系统,基于音圈的执行器和集成干涉测量系统组成。除了探测系统外,关键部件是定位阶段,因为位置获取和控制的特性直接影响到整个测量系统的可实现精度。与标准干涉仪相比,提出的系统利用二维CMOS图像传感器来捕获测量信号。为了驱动舞台,使用了商用音圈驱动器:所介绍的系统的扫描范围约为15mm,并且可以很容易地扩展。所应用的探测系统使用一个红宝石球触针探头。它是一个测量探头,这意味着它提供了一个信号,对应于所有三个空间方向的探测球的发生偏转。探头达到纳米级分辨率。
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引用次数: 4
Characterization of surface roughness by double blanket model from laser speckle images 激光散斑图像表面粗糙度的双毯模型表征
Lei Yang, F. Ji, Yuzhong Zhang, Mengjie Xu, Jingjing Chen, R. Lu
The surface laser speckle image is obtained by the reflected and scattered light beams from a rough surface illuminated by laser. Based on the fractal theory, Double Blanket Model (DBM) is proposed to analyze laser speckle images. The dimension of the space surface is regarded as the characteristic parameter in DBM method. Laser speckle images are preprocessed to remove interference and noise from the environment at first. The size and direction of optimum window are researched. The DBM characteristic parameter is calculated under the optimum window. The relationships are researched between DBM characteristic parameter and surface roughness Ra. The results show that the surface roughness contained in the surface speckle images has a good monotonic relationship with DBM characteristic parameter. To obtain roughness value through a laser speckle image, the fitting function relationship between Ra and DBM characteristic parameter is established, and the fitting function stability is analyzed by experiments. The experiment results show that surface roughness measurement based on DBM method of laser speckle is feasible and applicable to on-line high-precision roughness detection, which has some advantages such as non-contact, high accuracy, fast, remote measurement and simple equipment.
激光表面散斑图像是利用激光照射粗糙表面的反射和散射光束获得的。基于分形理论,提出了双毯模型(DBM)来分析激光散斑图像。DBM方法以空间表面的尺寸作为特征参数。首先对激光散斑图像进行预处理,去除环境中的干扰和噪声。研究了最佳窗口的大小和方向。在最佳窗口下计算DBM特性参数。研究了DBM特性参数与表面粗糙度Ra之间的关系。结果表明,表面散斑图像中包含的表面粗糙度与DBM特征参数具有良好的单调关系。为了通过激光散斑图像获取粗糙度值,建立了Ra与DBM特征参数的拟合函数关系,并通过实验分析了拟合函数的稳定性。实验结果表明,基于激光散斑DBM方法的表面粗糙度测量是可行的,适用于在线高精度粗糙度检测,具有非接触、精度高、快速、远程测量和设备简单等优点。
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引用次数: 0
Bias electric field distribution analysis based on finite difference method with non-uniform grids for a non-contact tunneling current probe 基于非均匀网格有限差分法的非接触式隧道电流探头偏置电场分布分析
Xing Bian, Junning Cui, Yesheng Lu, Jiubin Tan
During proposal and development of a new non-contact nano-probe based on tunneling effect, analysis of the bias electric field (BEF) distribution is a key step for modeling and characterization of the probe. However, the BEF between the spherical electrode serving as the probing ball and the surface to be measured has combined features of macro- and micro- dimensions, which makes the modeling of it a far tricky problem. In this paper, a modeling finite difference method (FDM) based on non-uniform grids generation according to the structural features of the BEF is proposed, and the field distribution is solved with high accuracy. The maximum relative calculation error is within 15% compared with calculation results for a bias electric field with regular boundary with analytical electric image method.
在基于隧道效应的新型非接触式纳米探针的提出和开发过程中,对其偏置电场分布的分析是探针建模和表征的关键步骤。然而,作为探测球的球形电极与被测表面之间的BEF具有宏观和微观的双重特征,这使得其建模成为一个非常棘手的问题。针对流场的结构特点,提出了一种基于非均匀网格生成的流场建模有限差分法(FDM),并对流场分布进行了高精度求解。与解析电像法计算规则边界偏置电场的结果相比,最大相对计算误差在15%以内。
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引用次数: 1
Parameter identification of inertial velocity sensor for low-frequency vibration measurement 用于低频振动测量的惯性速度传感器参数辨识
Junzhong Li, Lei Wang, Bo Zhao, Guo-ru Zhao, Jing Wang, Zhen Zhang, Jiamin Chen, Shitong Wang
Whether velocity sensor can accurately acquire payload vibration information has become the most important factor that restricts vibration isolation performance. In order to get accurate sensor parameters, DC excitation method is used to measure the central frequency, damping ratio and sensitivity of inertial velocity sensor. The influence of different currents on the measurement accuracy of sensors such as response voltage, central frequency, damping ratio and sensitivity is analyzed, and the optimal current value is determined, which provides a powerful guarantee for obtaining accurate sensor parameters. Finally, the GS-11D sensor is used to carry out the experiment. The experimental results show that the relative error of the central frequency, damping ratio and sensitivity of the DC excitation method can meet the application requirements.
速度传感器能否准确获取载荷振动信息已成为制约隔振性能的最重要因素。为了获得准确的传感器参数,采用直流励磁法测量惯性速度传感器的中心频率、阻尼比和灵敏度。分析了不同电流对传感器响应电压、中心频率、阻尼比、灵敏度等测量精度的影响,确定了最优电流值,为获得准确的传感器参数提供了有力保障。最后利用GS-11D传感器进行实验。实验结果表明,直流励磁方法的中心频率、阻尼比和灵敏度的相对误差均能满足应用要求。
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引用次数: 1
Research and application of a novel randomly encoded hybrid grating interferometric wavefront sensor 一种新型随机编码混合光栅干涉波前传感器的研究与应用
Yongying Yang, Rui Zhang, Zijian Liang, Pin Cao
In this paper, a novel randomly encoded hybrid grating (REHG) interferometric wavefront sensor with the features of high-precision, high-resolution, high-dynamic-range and anti-vibration is proposed. The REHG consists of a randomly encoded binary amplitude grating and a phase chessboard. The far filed Fraunhofer diffractions only contain ±1 orders in two orthogonal directions. Different from the cross grating lateral shearing interferometer (CGLSI), there is no need of order selection mask for quadriwave lateral shearing interference. Without the influence of periodical Talbot effect, a continuously variable shear ratio can be obtained with the REHG, which makes it possible to control the dynamic range and measurement sensitivity of the wavefront sensor. A high-precision calibration method for shear ratio based on the shearing wavefront feature extraction and the generalized wavefront retrieval algorithm are employed to ensure the accuracy of the wavefront measurement results. The REHG wavefront sensor can work in collimated beam and convergent beam modes. Due to self-referenced and common-path characteristics, the REHG wavefront sensor can applied to different application fields in situ. Compared to the ZYGO interferometer, the results of the optical aberration and spherical surface measured by the REHG are highly precise and also show good repeatability. By applying two REHG wavefront sensors with different shear ratio, a wideband sensitivity-enhanced interferometric microscopy with real-time visualization can retrofit existing bright-field microscopes into quantitative phase microscopes.
本文提出了一种高精度、高分辨率、高动态范围和抗振动的新型随机编码混合光栅干涉波前传感器。REHG由一个随机编码的二进制振幅光栅和一个相位棋盘组成。远场弗劳恩霍夫衍射在两个正交方向上只包含±1阶。与交叉光栅横向剪切干涉仪(CGLSI)不同,四波横向剪切干涉不需要选阶掩模。在不受周期性塔尔博特效应影响的情况下,可以获得连续可变的剪切比,从而可以控制波前传感器的动态范围和测量灵敏度。采用基于剪切波前特征提取和广义波前检索算法的剪切比高精度标定方法,保证了波前测量结果的准确性。REHG波前传感器可以工作在准直光束和会聚光束模式下。由于具有自参考和共程特性,REHG波前传感器可以应用于不同的原位应用领域。与ZYGO干涉仪相比,REHG的光学像差和球面测量结果精度高,且具有良好的重复性。通过应用两个不同剪切比的REHG波前传感器,实现了一种实时可视化的宽带增敏干涉显微镜,将现有的明场显微镜改造为定量相显微镜。
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引用次数: 0
Design of optical accelerometer using four-quadrant photodetector 四象限光电探测器光学加速度计的设计
Y. Lei, Ruijun Li, Zhen-Xin Chang, Liansheng Zhang, K. Fan
Low-frequency vibration is a harmful factor that affects the accuracy of precision machining and high precision measurement. Low-frequency micro-vibration cannot be completely eliminated by air-floating platforms. Therefore, lowfrequency vibration must be measured with high-precision before being suppressed actively. A low-cost high-sensitivity low-frequency optical accelerometer is proposed. This optical accelerometer mainly consists of three components: a seismic mass, a leaf spring, and a displacement sensor (four-quadrant photodetector). When vibration is detected, the seismic mass moves up and down due to the effect of inertia, which is amplified by using an optical lever and measured by the four-quadrant photodetector. Then, the acceleration can be calculated. The resonant frequencies and elastic coefficients of various seismic structures are simulated by ANSYS software to attain the optimal detection of lowfrequency low-amplitude vibration. The accelerometer is calibrated using a homemade vibration calibration system, and the calibration experimental results demonstrate that the sensitivity of the optical accelerometer is 4.92 V (m·s−2 ) −1 , the measurement range of the accelerometer is 0.0095–2.58 m·s−2 , and the operating frequencies range from 5 Hz to 15 Hz. The efficacy of the optical accelerometer in measuring low-frequency and low-amplitude dynamic responses is verified.
低频振动是影响精密加工和高精度测量精度的有害因素。气浮平台不能完全消除低频微振动。因此,在主动抑制低频振动之前,必须对低频振动进行高精度测量。提出了一种低成本、高灵敏度的低频光学加速度计。该光学加速度计主要由三部分组成:地震质量、钢板弹簧和位移传感器(四象限光电探测器)。当检测到振动时,由于惯性的影响,地震质量上下移动,使用光学杠杆放大并由四象限光电探测器测量。然后,可以计算出加速度。利用ANSYS软件对不同抗震结构的共振频率和弹性系数进行模拟,实现低频低幅振动的最优检测。标定实验结果表明,该光学加速度计的灵敏度为4.92 V (m·s−2)−1,测量范围为0.0095 ~ 2.58 m·s−2,工作频率为5 Hz ~ 15 Hz。验证了光学加速度计在测量低频和低幅值动态响应方面的有效性。
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引用次数: 1
Applications of wavefront modulation devices in aspheric and freeform measurement 波前调制装置在非球面和自由曲面测量中的应用
Q. Hao, Yan Ning, Yao Hu
Wavefront modulation devices are of great significance in optical information processing systems. These devices capable of phase modulation are used in a variety of optical applications: wavefront correction, optical metrology, adaptive optics, aberration compensation, etc. The liquid crystal spatial light modulators (LC-SLMs) and deformable mirrors (DMs) have been regarded as the promising device for their flexibility and programmability on wavefront modulations. This paper presents applications of LC-SLMs and DMs when they are used as aberration compensators in testing of aspheric and freeform. Besides, a pixel-wise method based on analysis of the phase maps obtained by a Fizeau interferometer for calibrating the phase modulation characteristics of the LC-SLM is proposed. A PLUTO-VIS-020 LC-SLM produced by the Holoeye Company is employed in the calibrating experiment. A Zygo interferometer based on Fizeau interference theory is also employed. The experimental results demonstrate that the phase modulation characteristics of LC-SLM and a specific lookup table (LUT) for every pixel of the LC-SLM aperture can be obtained by utilizing the proposed method with convenience and high efficiency. The device calibrated in this paper provides a high phase shift up to 6π at 632.8nm wavelength and has a linearized phase distribution. It coincides well with the average modulation curve offered in the manual of the device. This paper provides a simple and accurate method for pixel-wise phase modulation characteristics calibration.
波前调制器件在光信息处理系统中具有重要意义。这些能够进行相位调制的器件用于各种光学应用:波前校正、光学计量、自适应光学、像差补偿等。液晶空间光调制器(LC-SLMs)和可变形反射镜(dm)因其在波前调制方面的灵活性和可编程性而被认为是有前途的器件。本文介绍了LC-SLMs和dm作为像差补偿器在非球面和自由曲面检测中的应用。此外,提出了一种基于菲索干涉仪相位图分析的逐像素校正LC-SLM相位调制特性的方法。校准实验采用Holoeye公司生产的PLUTO-VIS-020 LC-SLM。采用了基于菲索干涉理论的Zygo干涉仪。实验结果表明,该方法可以方便、高效地获得LC-SLM的相位调制特性和LC-SLM孔径每个像素的特定查找表(LUT)。本文校准的器件在632.8nm波长处具有高达6π的高相移,并且具有线性化的相位分布。它与设备手册中提供的平均调制曲线吻合得很好。本文提供了一种简单、准确的逐像素相位调制特性标定方法。
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引用次数: 2
期刊
International Symposium on Precision Engineering Measurement and Instrumentation
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