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A measurement method for probe microsphere of micro-CMM with double SPMs 双SPMs微型三坐标测量机探针微球的测量方法
C. Fang, Qiangxian Huang, Meng Mi, Chao-qun Wang, Lijuan Chen, Liansheng Zhang, Hongli Li
Probe tip of the Micro-coordinate Measuring Machine (Micro-CMM) is a microsphere with diameter of several hundred microns, and its sphericity is generally controlled at tens to hundreds of nanometers. Due to the small size and high precision requirement, the measurement of the microsphere morphology is difficult. In this paper, a measurement method for probe microsphere of Micro-CMM is proposed based on two SPM (Scanning Probe Microscope) probes, and a ruby microsphere of a Renishaw commercial CMM stylus is measured by the proposed method. In the experiment, the repeatability error of a maximum section profile is test, and the repeatability error is 41 nm (peak-to-peak value). Two perpendicular maximum section profiles are measured, and the corresponding diameter and roundness are estimated by the least squares method.
微坐标测量机(Micro-CMM)的测头是一个直径为几百微米的微球,其球度一般控制在几十到几百纳米。由于微球体积小、精度要求高,对微球形貌的测量是一个难点。本文提出了一种基于两个扫描探针显微镜(SPM)探针的微型三坐标测量机探针微球的测量方法,并利用该方法测量了雷尼绍商用三坐标测量机触头的红宝石微球。实验中,对最大剖面的可重复性误差进行了测试,可重复性误差为41 nm(峰间值)。测量了两个垂直的最大截面轮廓,用最小二乘法估计了相应的直径和圆度。
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引用次数: 0
Wavelength calibration system for diode laser 二极管激光器波长标定系统
Xiang Cheng, Xiaojun Liu, Changchun Chai, Hongzhou Yan, Jian Luo, Hong Zhu, H. Zhou
Currently the diode laser is widely used in the field of optoelectronics, especially in precise measurement based on laser-interferometry. Laser wavelength stability is a property that critical to the measurement. Since the laser wavelength is easy to be influenced by the environment and drive current, real-time monitoring and calibration of diode laser wavelength is extraordinary important for interferometry. In this paper, a real-time wavelength monitoring and calibration system for diode laser based interference measurement were developed. The experiment system was built and conducted to verify the feasibility of the system.
目前,二极管激光器广泛应用于光电子领域,特别是基于激光干涉测量的精密测量。激光波长稳定性是激光测量的一个关键特性。由于激光波长容易受到环境和驱动电流的影响,因此对二极管激光波长的实时监测和标定对于干涉测量非常重要。本文研制了一种用于二极管激光干涉测量的实时波长监测与校准系统。建立了实验系统并进行了实验,验证了系统的可行性。
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引用次数: 0
Design, fabrication, identification and test of a closed-loop moving magnetic scanning module for RGB laser projector RGB激光投影仪闭环移动磁扫描模块的设计、制造、鉴定和测试
C. Chung, Chendong Lin, Ming-Fu Chen, S. Tseng
Galvanometric scanning systems are high inertial behavior and high-speed movement widely that be used in laser marking, drilling, full screen projecting and so on. Therefore, the presented galvanometric scanning system and its applications for laser projector system. In includes a galvanometric unit, motor, position detector and control circuit. All components were discussed and developed by this study. The magnetic rotor and a stator magnet are the main components of the scanner system. The moving magnet is composed of NdFeB material and the stator consists of the coil. In addition, the moving capacitive sensor is used to receive signal feedback. The driver is assembled by the high response performance OP-amplifier circuit. Finally, frequency domain methods were used to identify the scanning system.
振镜扫描系统具有高惯性特性和高速运动特性,广泛应用于激光打标、钻孔、全屏投影等领域。为此,提出了振镜扫描系统及其在激光投影系统中的应用。它包括一个振镜单元、电机、位置检测器和控制电路。本研究对所有组成部分进行了讨论和开发。磁性转子和定子磁铁是扫描仪系统的主要组成部分。动磁体由钕铁硼材料构成,定子由线圈构成。此外,移动电容式传感器用于接收信号反馈。驱动器由高响应性能的运放电路组成。最后,利用频域方法对扫描系统进行识别。
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引用次数: 0
Force control and visual measurement in precision assembly 精密装配中的力控制和目测
Ya-wei Li, Xiao-dong Wang, Yi Luo, Shengsheng Sun
On account of the assembling demand for the metal framework of frequency stabilizing component for laser gyro, a precision assembly system was designed and developed in this paper. The coaxiality of the metal framework and the grooved mirror is the key index to assembly. Meanwhile, the grooved mirror is fragile and the assembly force has to be monitored and controlled in real time. The installation structure of force sensor is designed and a force control unit is established. The contact force can be detected and feedback to control the movement of the linear stages to complete the displacement in the vertical direction for the operation of pick up and place parts for end effector. To reduce the time of image processing, the machine vision unit is based on high repeatability accuracy of the stage to assist image mosaic, thus the calculation workload for image mosaic is reduced, and the time of image mosaic is about 0.5s.
针对激光陀螺稳频元件金属框架的装配需求,设计开发了一套精密装配系统。金属框架和槽镜的同轴度是装配的关键指标。同时,槽镜易碎,装配力需要实时监测和控制。设计了力传感器的安装结构,建立了力控制单元。可以检测并反馈接触力,控制直线级的运动,完成垂直方向的位移,实现末端执行器取放部件的操作。为了减少图像处理时间,机器视觉单元基于高重复性精度的阶段来辅助图像拼接,从而减少了图像拼接的计算工作量,图像拼接时间约为0.5s。
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引用次数: 1
Soil moisture sensor design based on fiber Bragg grating 基于光纤光栅的土壤湿度传感器设计
Kejun Yan, Jun Liu, N. Sun, Wenting Zhong
In order to achieve a large area of deep soil moisture monitoring, a soil moisture sensor based on fiber Bragg grating was designed. The polyimide with high water sensitivity and high linear expansion coefficient was coated to the surface of FBG. The center wavelength of the FBG will change due to moisture absorption and expansion of the polyimide material when moisture changes. Using this basis principle, the soil moisture can be measured. A stainless steel tube with a hole is used as a sensor package and wrapped in polyurethane nets to maintain consistent with the external temperature and moisture environment and prevent soil from entering the sensor. A fiber Bragg grating without a PI coating layer was packaged in the same package structure with the soil moisture sensor as a reference fiber for temperature compensation. An experimental system was set up, calibration experiments were performed on the sensors, and various performances of the sensors were tested. The experimental results show that the measuring range of moisture is 15%RH~75%RH, the sensitivity is 12.6pm/%RH, and the accuracy of the sensor is ±10.26%.
为了实现大面积的深层土壤水分监测,设计了一种基于光纤布拉格光栅的土壤水分传感器。将具有高水敏性和高线膨胀系数的聚酰亚胺涂覆在光纤光栅表面。当水分变化时,由于聚酰亚胺材料的吸湿和膨胀,光纤光栅的中心波长会发生变化。利用这一基本原理,可以测量土壤水分。传感器外包装采用带孔的不锈钢管,并用聚氨酯网包裹,以保持与外界温湿度环境一致,防止土壤进入传感器内部。将无PI涂层的光纤布拉格光栅与土壤湿度传感器封装在相同的封装结构中,作为温度补偿的参考光纤。搭建了实验系统,对传感器进行了标定实验,并对传感器的各项性能进行了测试。实验结果表明,该传感器的湿度测量范围为15%RH~75%RH,灵敏度为12.6pm/%RH,精度为±10.26%。
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引用次数: 3
Phase measuring method and error compensation in 3D profile measurement 三维轮廓测量中的相位测量方法及误差补偿
Yan Zhang, Zili Zhang, Yueqiang Li, Weihu Zhou, Yan-peng He, Wei Li
3D profile measurement is widely used in many areas such as manufacturing, computer-aided design, virtual reality and medical diagnostics. As one of the core technologies in 3D profile measurement, digital fringe pattern projection is a highly sensitive noncontact technique for obtaining the 3D shape of an object. Then the grating pattern deformed by the measured object is captured by CCD cameras and decoded using appropriate algorithms so that the shape of the object can be deduced. In this paper, three sets of phase shift fringe patterns with different frequencies are projected on the surface of the measured object by a DLP projector and the deformed patterns are captured by two cameras. Then the four-step phase shift method is used to obtain the three groups of fringe patterns phases, and the three-frequency heterodyne method is adopted to unwrap the phase and obtain the absolute phase. The causes of the phase errors are analyzed and the subsequent compensation method of gamma correction of grating pattern is proposed to eliminate the main errors. Experiments are carried out and the results verify the accuracy and effectiveness of the proposed methods.
三维轮廓测量广泛应用于制造业、计算机辅助设计、虚拟现实和医疗诊断等领域。作为三维轮廓测量的核心技术之一,数字条纹投影是一种获取物体三维形状的高灵敏度非接触技术。然后用CCD相机捕捉被测物体变形后的光栅图样,利用适当的算法进行解码,从而推导出被测物体的形状。本文利用DLP投影仪将三组不同频率的相移条纹图投影到被测物体表面,并利用两台相机捕捉变形后的条纹图。然后采用四步移相法得到三组条纹图相位,采用三频外差法展开相位得到绝对相位。分析了相位误差产生的原因,提出了光栅图样伽玛校正的后续补偿方法来消除主要误差。实验结果验证了所提方法的准确性和有效性。
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引用次数: 2
Optical fiber Fabry-Perot acoustic sensor based on large PDMS diaphragm 基于大PDMS膜片的光纤法布里-珀罗声传感器
Han Zhou, Bingkun Wu, Mingguang Shan, Lei Liu, Haichao Yu, Z. Zhong, Bin Liu
An extrinsic Fabry-Perot interferometric fibre microphone based on polydimethylsiloxane, or PDMS, diaphragm was proposed. The large free-standing PDMS diaphragm, with a diameter of 4 mm, is prepared by a simple “spin-strip” process. The experimental result shows that the fabricated sensor has a high dynamic pressure sensitivity of about -136 dB re 1 rad/μPa in the range of 100~2000Hz. The noise equivalent acoustic signal level of the microphone, limited by the environmental noise, is about 1000 μPa/Hz1/2. And the dynamic range is tested to be more than 47.48 dB. The proposed microphone is expected to be used in the field of weak acoustic pressure testing.
提出了一种基于聚二甲基硅氧烷(PDMS)膜片的外源法布里-珀罗干涉型光纤传声器。直径为4毫米的大型独立式PDMS膜片是通过简单的“旋带”工艺制备的。实验结果表明,该传感器在100~2000Hz范围内具有较高的动压灵敏度,约为-136 dB re 1 rad/μPa。受环境噪声限制,传声器的噪声等效声信号电平约为1000 μPa/Hz1/2。经测试,动态范围大于47.48 dB。该麦克风有望应用于弱声压测试领域。
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引用次数: 2
Bionic vision improves the performances of super resolution imaging 仿生视觉提高了超分辨率成像的性能
Yuqing Xiao, Jie Cao, Zihan Wang, Q. Hao, Haoyong Yu, Q. Luo
A novel super resolution reconstruction method is proposed to improve super resolution image performances. The proposed method uses bionic vision sampling model to obtain low resolution images and performs super resolution reconstruction in logarithmic polar coordinates. We carry out comparative experiments between the proposed method and the traditional method in terms of Peak Signal to Noise Ratio (PSNR), Structural Similarity Index Measure (SSIM) and Mean Squared Error (MSE). The results show that the performances of proposed method are better than that of the traditional method. Especially the SSIM of global image (butterfly), the proposed method is 34.45% higher than the traditional method.
为了提高图像的超分辨性能,提出了一种新的超分辨重建方法。该方法利用仿生视觉采样模型获取低分辨率图像,并在对数极坐标下进行超分辨率重建。我们在峰值信噪比(PSNR)、结构相似指数(SSIM)和均方误差(MSE)方面与传统方法进行了对比实验。结果表明,该方法的性能优于传统方法。特别是全局图像(蝴蝶)的SSIM比传统方法提高了34.45%。
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引用次数: 0
Method of squareness measurement based on laser alignment measuring system 基于激光准直测量系统的垂直度测量方法
B. Wang, Yanhui Kang
In order to measure the squareness of large-size workpieces, a method of squareness measurement based on laser alignment system was introduced. The structure and principle of the laser alignment system were presented. The squareness measuring method of the squareness measuring system and the laser alignment system were described respectively. This paper improved the method of squareness measurement based on laser alignment system and made the accuracy satisfied with the requirement of most in-site measurement. The experiments show that the squareness measurement accuracy of the laser alignment system can be improved to 5 μm/500 mm.
为了测量大尺寸工件的方度,介绍了一种基于激光准直系统的方度测量方法。介绍了激光准直系统的结构和工作原理。分别介绍了方位度测量系统和激光准直系统的方位度测量方法。本文对基于激光准直系统的垂直度测量方法进行了改进,使其精度满足大多数现场测量的要求。实验表明,激光准直系统的垂直度测量精度可提高到5 μm/500 mm。
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引用次数: 1
Study on temperature characteristics of triangular prisms ring cavity 三角棱镜环形腔温度特性研究
Jianning Liu, Zheng Lu, L. Ren, Mingxing Jiao, X. Bian
The refractive indexes of prisms are affected by temperature, hence the optical characteristics of triangular prisms ring cavity is disturbed enough to affect the stability of the laser gyro. Considering the temperature perturbation, the transmission matrices of the reflected and refracted beams on the prism surfaces have been modified. The modified results are the old 2×2 beam transfer matrices are corrected to new 3×3 matrices and the temperature perturbations are added. According to the self-consistent theory of the laser ring cavity, a physical model of the ring cavity light transmission with the temperature disturbance has been established. The theoretical analysis shows that when the temperature varies from -40℃ to 70℃, the changes of the optical cavity-length, frequency offset, and scale factor are 49μm, 0.011MHz and 1.96×10-10, respectively. An experimental system of the prism laser gyroscope has been established whose temperature can be changed, and the experimental results agree with the theoretical values.
由于温度对棱镜折射率的影响,使得三角棱镜环腔的光学特性受到极大的干扰,从而影响激光陀螺的稳定性。考虑温度扰动,对反射和折射光束在棱镜表面的透射矩阵进行了修正。修正后的结果是将原来的2×2光束传递矩阵修正为新的3×3矩阵,并加入了温度扰动。根据激光环形腔的自洽理论,建立了温度扰动下环形腔光传输的物理模型。理论分析表明,当温度在-40 ~ 70℃范围内变化时,光腔长度、频率偏移和比例因子的变化分别为49μm、0.011MHz和1.96×10-10。建立了可调温度的棱镜激光陀螺仪实验系统,实验结果与理论值吻合。
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引用次数: 1
期刊
International Symposium on Precision Engineering Measurement and Instrumentation
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