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Kinematics identification and measurement accuracy verification of articulated arm coordinate measuring machines 关节臂三坐标测量机的运动学辨识与测量精度验证
Sen Wang, Guanbin Gao, Jun Zhao, J. Na, Wen Wang
The Articulated Arm Coordinate Measuring Machine (AACMM) is a kind of coordinate measuring devices in the form of an articulated robot. To improve the accuracy of AACMM, a kinematic identification method is presented in this paper. Firstly, we perform the kinematics modeling and simulation to realize the kinematic transformation from the joint space to the coordinate space. Then, we establish an error model and use least squares method to identify kinematic parameters. And the effectiveness of the least squares method for kinematic parameter identification is studied. Finally, the experiments of single point repeatability accuracy and the standard gauge accuracy are performed. The experimental results show that proposed the kinematic identification method can effectively improve the measurement accuracy of the joint coordinate measuring machine.
铰接式臂坐标测量机(AACMM)是一种铰接式机器人形式的坐标测量装置。为了提高AACMM的精度,本文提出了一种运动辨识方法。首先进行运动学建模和仿真,实现了从关节空间到坐标空间的运动学转换。然后建立误差模型,利用最小二乘法进行运动学参数辨识。研究了最小二乘法在运动参数辨识中的有效性。最后进行了单点重复性精度和标准量规精度实验。实验结果表明,所提出的运动识别方法能有效提高关节三坐标测量机的测量精度。
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引用次数: 0
Self-calibration method of precision shafting angle measurement error based on multiple reading heads 基于多读头的精密轴系角度测量误差自校正方法
Run Zhang, Wenhui Bao, Huining Zhao, Hua-Kun Jia, Liandong Yu
With the continuous improvement of equipment measurement accuracy and production efficiency requirements, calibration method with external reference standard can no longer meet the quality and efficiency requirements. In order to solve the online calibration problem and effectively improve the calibration efficiency of the Articulated Arm Coordinate Measuring Machines (AACMMs) in practical application, a self-calibration system of circular grating angle sensor which is applied to joints of the AACMMs was established. Based on the harmonic analysis of the angle measurement error, this paper deduces and analyzes the error suppression principle of the layout of the scanning heads on the calibration result, and establishes a non-uniform layout of the scanning heads to eliminate more and higher order harmonic errors. The simulation and test results show that the self-calibration method using this layout form of multiple reading heads can effectively reduce the measurement angle error without increasing the number of scanning heads, and improve the calibration efficiency and measurement accuracy of AACMMs.
随着设备测量精度和生产效率要求的不断提高,采用外部参考标准的校准方法已不能满足质量和效率要求。为了解决铰接臂三坐标测量机在实际应用中的在线标定问题,有效提高其标定效率,建立了一种应用于铰接臂三坐标测量机关节的圆光栅角度传感器自标定系统。在对角度测量误差进行谐波分析的基础上,推导并分析了扫描头布局对标定结果的误差抑制原理,建立了扫描头的非均匀布局,消除了多阶、高阶谐波误差。仿真和测试结果表明,采用这种多读头布局形式的自校准方法可以在不增加扫描头数量的情况下有效减小测量角度误差,提高aacmm的校准效率和测量精度。
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引用次数: 3
Adaptive segmentation method of pressed character image based on Wellner algorithm 基于Wellner算法的按压字符图像自适应分割方法
Xili Duan, Jing Le, Yuyang Ming, Shaowei Chen, Mingxing Tang
The image of pressed characters on the surface of metal workpieces in industry has obvious unimodal characteristics, for this feature, this paper proposes an adaptive segmentation method based on Wellner algorithm, this method is used to segment the pressed character image whose character gray value is similar to background gray value. Firstly, we use uniform illumination to capture grayscale images. Next, the Retinex algorithm is used to enhance the details of the character edge, the grayscale distribution range is expanded to improve the image contrast. Then, the bilateral filtering algorithm is used to filter the image noise. In this paper, the pixel gray value of a certain point is selected as the center, the row and column mean value of the pixel is calculated, at the same time, the mean value of the pixel gray value in the 8-connected region that it belongs to the pixel selected to be the center is calculated. The algorithm applies the “center-around” idea, the Wellner algorithm is improved with the mean value and the image pixel points are traversed to achieve image binarization. Finally, the final segmentation result is obtained by combining morphological operations. The verification experimental results show that the proposed method has good self-adaptiveness and accuracy for the gray-scale histogram image with unimodal characteristics.
工业中金属工件表面的压制字符图像具有明显的单峰特征,针对这一特征,本文提出了一种基于Wellner算法的自适应分割方法,利用该方法对特征灰度值与背景灰度值相近的压制字符图像进行分割。首先,采用均匀光照捕获灰度图像。其次,利用Retinex算法增强特征边缘的细节,扩大灰度分布范围,提高图像对比度。然后,采用双边滤波算法对图像噪声进行滤波。本文选取某一点的像素灰度值为中心,计算像素的行、列均值,同时计算其所属的被选取为中心的像素所在的8连通区域的像素灰度值均值。该算法采用“以中心为中心”的思想,对Wellner算法进行均值改进,遍历图像像素点,实现图像二值化。最后结合形态学运算得到最终的分割结果。验证实验结果表明,该方法对具有单峰特征的灰度直方图具有良好的自适应性和准确性。
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引用次数: 0
Construction of a compact laser wavemeter with compensation of laser beam drift 具有激光束漂移补偿的紧凑型激光波长计的构造
Yindi Cai, B. Feng, K. Fan
A compact diffracting grating based laser wavemeter is constructed in this paper. Wavelength is the length unit of laser interferometers, it must be very accurate and stable during the length measurement. An air sensor, which is employed to correct the air refractive index through an empirical equation, is essential in laser interferometers. However, the empirical equation is suffered from indirect measurement, the correction accuracy is depended on the measurement accuracy of the air sensor. Slow response is other disadvantages of the empirical equation. Additional, the empirical equation is not applicable to correct the laser diode wavelength. Therefore, a direct measurement method of laser diode wavelength, based on the diffraction principle, is proposed and a compact, low-cost and simple wavemeter is constructed in this paper. Laser beam drift is recognized as one of critical error source in laser measurement. Therefore, a novel laser beam drift active compensation method is thus proposed in this study that integrates the functions of automatic type angle turning and PID controlled fine angle motion. After introducing the principles of wavelength measurement and laser beam drift compensation, the effectiveness of the wavemeter in real-time wavelength measurement is well verified by the experimental results.
本文构造了一种紧凑的衍射光栅激光波长计。波长是激光干涉仪的长度单位,在测量长度时必须非常精确和稳定。空气传感器是激光干涉仪中必不可少的一种传感器,它通过经验方程来校正空气折射率。然而,经验方程是间接测量的,其修正精度取决于空气传感器的测量精度。响应慢是经验方程的另一个缺点。另外,经验方程不适用于激光二极管波长的校正。因此,本文提出了一种基于衍射原理的激光二极管波长直接测量方法,并构造了一种结构紧凑、成本低、结构简单的波长计。激光束漂移是激光测量中公认的重要误差源之一。因此,本研究提出了一种新型的激光光束漂移主动补偿方法,该方法集自动式角度转向和PID控制的精细角度运动功能于一体。在介绍了波长测量和激光束漂移补偿原理的基础上,实验结果验证了该波长计在实时波长测量中的有效性。
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引用次数: 1
Method for high-precision distance estimation and dispersion mismatch compensation in frequency scanning interferometry 频率扫描干涉测量中高精度距离估计和色散失配补偿方法
Hao Pan, Xinghua Qu, Fumin Zhang
The long fiber frequency sampling method has been widely used to eliminate the nonlinearity of laser tuning in the frequency-modulated continuous wave laser ranging technique. Then, fast Fourier transform (FFT) is performed on the resampling signal to obtain the distance spectral information. However, due to the picket fence and leakage of FFT-based methods, it is hard to find the precise location and achieve better range precision. In this paper, we propose a novel frequency estimation method, multiple signal classification (MUSIC), to be used instead of the conventional fast Fourier transform (FFT)-based algorithm to obtain better range precision. In addition, the induced-fiber dispersion could also lead to poor accuracy and precision in the large-bandwidth and long-distance measurements scenes. To solve this problem, a phase compensation method for resolution-enhancement is proposed.
在调频连续波激光测距技术中,长光纤频率采样法被广泛应用于消除激光调谐的非线性。然后对重采样信号进行快速傅里叶变换(FFT),得到距离谱信息;然而,由于基于fft的方法存在尖桩围栏和泄漏,难以找到精确的位置并获得较好的距离精度。在本文中,我们提出了一种新的频率估计方法,即多信号分类(MUSIC),以取代传统的基于快速傅里叶变换(FFT)的算法,以获得更好的距离精度。此外,在大带宽和远距离的测量场景中,诱导光纤色散也会导致精度和精度差。为了解决这一问题,提出了一种增强分辨率的相位补偿方法。
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引用次数: 0
Development of optic-electronic autocollimators for monitoring the angular displacements of large objects 用于监测大物体角位移的光电自准直仪的研制
I. Konyakhin
Ways of improving autocollimators for monitoring angular displacements are analyzed. The results of an analysis of control elements based on tetrahedral reflectors with flat reflecting sides are presented. The technical characteristics of experimental models of control elements are presented. The features of tetrahedral reflector as the control elements for three-axis autocollimators are discussed.
分析了用于角位移监测的自准直仪的改进方法。给出了基于平面四面体反射器的控制元件的分析结果。介绍了控制元件实验模型的技术特点。讨论了作为三轴自准直仪控制元件的四面体反射镜的特点。
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引用次数: 0
An enhanced homodyne laser vibrometer based on an auto-gain module 一种基于自动增益模块的增强型静差激光测振仪
Ke Wang, Haijin Fu, Di Chang, P. Hu, Hongxing Yang, Ruitao Yang, Jiubin Tan
This study presents an enhanced homodyne laser vibrometer with adaptability to reflectivity. The reflectivity could be quite different when measuring different target, which caused the variation of the intensity of the interference signals. In order to enhance the measurement range for the reflectivity of the target, an auto-gain module, which could enlarge the interference signals to an optimal range of the analog-to-digital converter, is implemented in the signal-processing card. The intensity of the interference signals could be calculated in the auto-gain module, and then amplified according to a predetermined rule by using programmable gain amplifiers. The experimental results indicated that the laser vibrometer proposed is capable of measuring vibration with surface reflectivity down to 0.08%.
提出了一种具有自适应反射率的增强型静差激光测振仪。在测量不同的目标时,反射率会有很大的差异,从而导致干扰信号强度的变化。为了提高目标反射率的测量范围,在信号处理卡中加入了自动增益模块,将干扰信号放大到模数转换器的最佳测量范围。在自动增益模块中计算干扰信号的强度,然后使用可编程增益放大器按预定规则进行放大。实验结果表明,所设计的激光测振仪能够测量表面反射率低至0.08%的振动。
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引用次数: 0
Research of the polarization-optical parameters of a solid-state matrix photomultiplier 固态矩阵光电倍增管偏振光学参数的研究
Anastasiya Y. Lobanova, V. Ryzhova, I. Konyakhin
The work is devoted to the research of the polarization-optical parameters of a solid-state matrix photomultiplier. The main parameters of the performance of the SiPM form from the sensitivity of the photodetector. As an object of study, a silicon photomultiplier ARRAY-C 60035-4P was chosen, which consists of 4 photosensitive sites. The pixels of the SiPM are avalanche photodiodes that are separated from each other by elements that do not participate in the formation of the useful signal and serve to suppress the secondary optical signal due to the optical coupling between. In this paper, experimental studies of the state of polarization reflected from the surface of each of the active regions of the matrix of a silicon photomultiplier are performed using a laser photoelectric ellipsometer LEF-3F-1. The action of the ellipsometer is based on the zero method of determining the polarization angles. In the course of the experiment the contractions of ellipsometric angles were determined. The experiment was carried out at four angles of incidence on the surface of the receiver, which corresponds to a set of reflective characteristics of a silicon photoelectric multiplier. With the help of these data, the estimation of the distribution of the reflection and transmission coefficients becomes possible, as well as the sensitivity distribution over the different sites of the SiPM.
本文对固态矩阵光电倍增管的偏振光学参数进行了研究。SiPM性能的主要参数来自光电探测器的灵敏度。研究对象为硅光电倍增管ARRAY-C 60035-4P,由4个光敏位组成。SiPM的像素是雪崩光电二极管,它们彼此由不参与有用信号形成的元件分开,并且由于它们之间的光耦合而抑制二次光信号。本文利用激光光电椭偏仪LEF-3F-1对硅光电倍增管各有源区表面反射的偏振态进行了实验研究。椭偏仪的作用是基于零法确定偏振角。在实验过程中测定了椭偏角的收缩量。实验在接收器表面的四个入射角上进行,这对应于硅光电倍增器的一组反射特性。利用这些数据,可以估计反射系数和透射系数的分布,以及SiPM在不同场址上的灵敏度分布。
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引用次数: 0
Real-time 3D shape measurement by fringe projection and GPU parallel computing 基于条纹投影和GPU并行计算的实时三维形状测量
Huijie Zhao, Yang Xu, Hongzhi Jiang, Xiaochun Diao, Chenghao Liu, Mingyi Xing
When fringe projection profilometry is applied for real-time 3D shape measurement, several problems remain to be solved such as multi-wavelength heterodyne phase unwrapping is sensitive to motion and the computation cost is high. In this paper, a real-time 3D shape measurement method with optimized multi-wavelength heterodyne phase unwrapping and GPU parallel computing is proposed. Experimental results demonstrate that the proposed method can acquire 3D shape at 40 fps. Dynamic object with discontinuities can be measured and the phase unwrapping mistakes are eliminated by smoothing the phase of beat frequency during multi-wavelength heterodyne phase unwrapping.
条纹投影轮廓术应用于实时三维形状测量时,存在多波长外差相位展开对运动敏感、计算量大等问题。提出了一种基于优化多波长外差相位展开和GPU并行计算的实时三维形状测量方法。实验结果表明,该方法可以在40 fps的速度下获得三维形状。在多波长外差相位展开中,通过对拍频相位进行平滑处理,消除了相位展开误差。
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引用次数: 0
Study on resonant high-acceleration calibration system 谐振式高加速度标定系统的研究
Qi Lv, C. Cai, Guodong Zhai, Zhihua Liu, Jiachun Cheng
High-acceleration vibrations have a strong effect on parts damage and engine life in the aerospace field. Demand for high-acceleration vibration calibration devices is urgently required. In this paper, a set of resonant high-acceleration calibration system was established. This system generates high-acceleration based on the principle that the resonant beam reaches its natural frequency at the outside frequency to amplify the acceleration amplitude. Experimental results show the system can achieve accurate calibration of sensors at high-acceleration.
在航空航天领域,高加速度振动对发动机零件的损坏和寿命有很大影响。对高加速度振动标定装置的需求十分迫切。本文建立了一套谐振式高加速度定标系统。该系统利用谐振光束在外频处达到固有频率放大加速度幅值的原理产生高加速度。实验结果表明,该系统可以实现高加速度下传感器的精确标定。
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引用次数: 0
期刊
International Symposium on Precision Engineering Measurement and Instrumentation
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