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2018 IEEE International Conference on Industrial Engineering and Engineering Management (IEEM)最新文献

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Improved Lease-oriented opportunistic Maintenance for Two-machine One-buffer System under Product-service Paradigm 产品服务范式下两机一缓冲系统面向租赁的机会维护改进
Wenyu Guo, Tangbin Xia, Guojin Si, B. Sun, E. Pan
With the development of the product-service paradigm, a manufacturing system consists of degradation machines and buffers between them begins to be leased in the practical industry. The leasing profit opportunity (LPO) policy is thus extended to optimize preventive maintenance (PM) actions for this type of two-machine one-buffer system. During the LPO procedure, each machine’s PM time point is dynamically scheduled by minimizing the cost rate. Moreover, one machine’s PM can create a maintenance opportunity for the other because of the relationship of the series structure. Taking the buffer level and different kinds of maintenance cost into consideration, the improved LPO policy evaluates the leasing profit savings to decide whether to take the PM opportunity and execute an Early PM for the other machine. The effectiveness of this improved LPO policy is validated through a case study and the comparison with two traditional policies has been provided.
随着产品-服务范式的发展,由退化机组成的制造系统在实际工业中开始出现退化机之间的缓冲。因此,将租赁利润机会(LPO)策略扩展到优化这类双机一缓冲系统的预防性维护(PM)行动。在LPO过程中,通过最小化成本率来动态调度每台机器的PM时间点。此外,由于系列结构的关系,一台机器的PM可以为另一台机器创造维护机会。改进后的LPO策略考虑了缓冲级别和不同类型的维护成本,通过评估租赁利润节省来决定是否抓住PM机会并对另一台机器执行早期PM。通过案例分析验证了改进后的LPO政策的有效性,并与两种传统政策进行了比较。
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引用次数: 3
Lean, Simulation and Optimization: The Case of Steering Knuckle Arm Production Line 精益、仿真与优化:以转向节臂生产线为例
Hongying Shan, Yu Yuan, Yanxiang Zhang, Lina Li, Chuang Wang
This paper studies the application of simulation software and integrates system simulation technology and lean theory. Based on the abstract entity of the knuckle arm line, the existing production line simulation model is established by Flexsim simulation software. We use the theory of production line balance to analyze production line through the process–'modeling simulation-improvement and optimization-modeling simulation'. Exerting lean theory, we explore the process which analyzes and solves problems through simulation software. This line is improved by ECRS principle. The results show that the improvement effect is significant. This paper provides method of reference and practical basis for doing the improvement and simulation optimization of production lines.
本文研究了仿真软件的应用,将系统仿真技术与精益理论相结合。基于关节臂生产线的抽象实体,利用Flexsim仿真软件建立已有的生产线仿真模型。运用生产线平衡理论,通过“建模仿真-改进优化-建模仿真”的过程对生产线进行分析。运用精益理论,通过仿真软件探索分析和解决问题的过程。采用ECRS原理对该线进行了改进。结果表明,改进效果显著。本文为生产线的改进和仿真优化提供了参考方法和实践依据。
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引用次数: 3
Assessing the Agility of Teams within Mechatronic Product Development 评估机电产品开发团队的敏捷性
L. Becerril, C. Hollauer, U. Lindemann
Although agile development is increasingly being applied outside software development, the methods, tools and techniques are still new to the manufacturing industry. A major barrier is the difficulty to measure the benefits and limitations. Comparing the working practices of a team before and after implementing agile methods would provide some insights into the applicability and usefulness of concrete methods and tools in the context of mechatronic-product development. Nevertheless, existing agility assessment approaches are subjective, software centered, and/or require previous application of agile methods. The goal of this paper is to provide a holistic assessment of a team’s agility independently of the methods, tools and techniques applied. For this purpose, agile, non-agile and hybrid practices provide a frame of reference to characterize how teams work across 12 project processes (e.g. project monitoring) and five levels of agility.
尽管敏捷开发越来越多地应用于软件开发之外,但其方法、工具和技术对制造业来说仍然是新的。一个主要障碍是难以衡量效益和局限性。比较团队在实施敏捷方法之前和之后的工作实践,可以对具体方法和工具在机电产品开发环境中的适用性和有用性提供一些见解。然而,现有的敏捷性评估方法是主观的,以软件为中心的,并且/或者需要之前应用敏捷方法。本文的目标是提供一个独立于所应用的方法、工具和技术的团队敏捷性的全面评估。为此,敏捷、非敏捷和混合实践提供了一个参考框架,以描述团队如何跨12个项目过程(例如项目监控)和5个敏捷级别进行工作。
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引用次数: 0
A Local-branching Heuristic for the Best Subset Selection Problem in Linear Regression 线性回归中最优子集选择问题的局部分支启发式
T. Bigler, O. Strub
The best subset selection problem in linear regression consists of selecting a small subset with a given maximum cardinality of a set of features, i.e explanatory variables, to build a linear regression model that is able to explain a given set of observations of a response variable as exactly as possible. The motivation in building linear regression models that include only a small number of features is that these models are easier to interpret. In this paper, we present a heuristic based on the concept of local branching. Such a heuristic repeatedly performs local-search iterations by applying mixed-integer programming. In each local-search iteration, we consider a different randomly selected subset of the features to reduce the required computational time. The results of our computational tests demonstrate that the proposed local-branching heuristic delivers better linear regression models than a pure mixed-integer programming approach within a limited amount of computational time.
线性回归中的最佳子集选择问题包括选择具有一组特征(即解释变量)的给定最大基数的小子集,以构建能够尽可能准确地解释响应变量的给定观察集的线性回归模型。建立只包含少量特征的线性回归模型的动机是这些模型更容易解释。本文提出了一种基于局部分支概念的启发式算法。这种启发式算法通过混合整数规划重复执行局部搜索迭代。在每次局部搜索迭代中,我们考虑不同的随机选择的特征子集,以减少所需的计算时间。我们的计算测试结果表明,在有限的计算时间内,所提出的局部分支启发式方法比纯混合整数规划方法提供了更好的线性回归模型。
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引用次数: 0
Supplier Selection Model Development for Modular Product with Substitutability and Controllable Lead Time 具有可替代性和可控交货期的模块化产品供应商选择模型开发
Y. A. Hidayat, T. Simatupang
Modular product patterns supported by production systems should be able to cope with the high demand for product variations. In the products that have modular patterns, some components of the module compilers with the other module have the same function/use (commonality) and will be able to mutually replace one another (substitutability). On the other hand, changing in the strategic industrial environments have led to the increases of competition, changes in market structure and increases of consumer bargaining power. Changes in consumer needs are then captured by various companies which led to the concept of mass customization. In this paper we aim to develop a mathematical model that can minimize the total inventory cost to select a single supplier and determine the optimum inventory policy considering the nature of commonality and substitutability between components with controllable lead time.
生产系统支持的模块化产品模式应该能够应对产品变化的高需求。在具有模块化模式的产品中,模块编译器的某些组件与另一个模块具有相同的功能/用途(通用性),并且能够相互替换(可替代性)。另一方面,战略性产业环境的变化导致竞争加剧,市场结构发生变化,消费者议价能力提高。消费者需求的变化随后被不同的公司捕捉,从而产生了大规模定制的概念。本文的目标是建立一个数学模型,以最小的总库存成本来选择单一供应商,并考虑部件之间的通用性和可替代性,在可控的提前期下确定最优的库存策略。
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引用次数: 1
JIS: Pest Population Prognosis with Escalator Boxcar Train JIS:自动扶梯车厢列车的害虫种群预测
K. Yeow, Matthias Becker
Pest population prognosis helps the growers in the greenhouse to keep the pest population below the threshold efficiently. INSIM is one of the recognized pest population simulators. However, the implementation of the INSIM simulation faces some difficulties to be executed as a web service. Thus, we propose a Java-based web application using the mathematical model used in INSIM. Additionally to the known model, our implementation is able to give prognosis boundaries based on uncertainty of the temperature development and pest count. The proposed JIS gives lower and upper estimation of the pest population with the mean accuracy of 66.67% against our experimental validation data. Furthermore, the relationship between the area coverage for each yellow sticky trap and its accuracy percentage is investigated.
害虫种群预测有助于温室内栽培者有效地将害虫种群控制在阈值以下。INSIM是公认的害虫种群模拟器之一。然而,INSIM模拟的实现在作为web服务执行时面临一些困难。因此,我们提出了一个基于java的web应用程序,使用INSIM中使用的数学模型。除了已知的模型外,我们的实现还能够基于温度发展和害虫数量的不确定性给出预测边界。根据实验验证数据,所提出的JIS给出了害虫种群的上下估计值,平均准确率为66.67%。此外,还研究了每个黄色粘捕器的面积覆盖率与其准确率之间的关系。
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引用次数: 0
Performance Assessment of Product Modules Based on Usage Data Collected Through Embedded Sensors 基于嵌入式传感器采集使用数据的产品模块性能评估
Hansi Chen, Lei Zhang, Xuening Chu
Customer needs elicitation is critical to the improvement and development of products. Due to the lack of relevant knowledge, some needs are difficult to perceive or express for ordinary customers in the traditional survey- based techniques such as interviews, questionnaires, and online reviews. Recent advances in technologies for information gathering make it possible to monitor and collect the usage data continuously during the product usage stage. In this research, a new approach is developed to assess the performance requirements of smartphones based on analysis of the operating data collected through embedded sensors. In the proposed approach, customers of the same product are first classified into different segments based on their usage patterns. Then, a data-based performance assessment method is developed to assess the performance of the product for each user considering product modules. A case study is presented to demonstrate the effectiveness of the proposed approach.
客户需求的挖掘是产品改进和发展的关键。由于缺乏相关知识,在传统的基于调查的技术中,如访谈、问卷调查、在线评论等,一些需求很难被普通客户感知或表达。信息收集技术的最新进展使得在产品使用阶段连续监测和收集使用数据成为可能。在这项研究中,开发了一种新的方法,基于分析通过嵌入式传感器收集的操作数据来评估智能手机的性能需求。在提出的方法中,首先根据使用模式将同一产品的客户划分为不同的细分市场。在此基础上,提出了一种基于数据的性能评估方法,考虑产品模块,对每个用户的产品性能进行评估。最后,通过实例分析,验证了该方法的有效性。
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引用次数: 2
Analysis and Optimization of Bottlenecks via Simulation 基于仿真的瓶颈分析与优化
Jiao Yuan, Runtong Zhang
Manufacturing enterprises in China always have a price advantage of raw material and labor force. Optimization methods are currently widely used in manufacturing system to improve the performance of their production lines and workshops. To maximum the optimization effects, simulation is increasingly applied to the optimization of manufacturing industry. Flexsim can be a useful tool to cope with this optimization made up of several highly discrete events. This article is based on the manufacturing system of company JKL’s cooler. First, this paper introduces and analyzes the company’s manufacturing condition including process flow and its problems in production. Second, the model will be simulated in order to find the weakness and constraints of this system. Third, we introduce a method to identify bottlenecks and offer a framework to solve bottleneck problems. Then, a model based on the statistics and processes is built. In the final section, the results are evaluated and analyzed.The simulation results show that quantity of the products and efficiency of the machines are evidently improved after optimization, which proves that the optimization is effective.
中国的制造业企业一直具有原材料和劳动力的价格优势。优化方法目前广泛应用于制造系统中,以提高其生产线和车间的性能。为了使优化效果最大化,仿真越来越多地应用于制造业的优化中。Flexsim可以是一个有用的工具来处理这种由几个高度离散的事件组成的优化。本文以JKL公司冷却器制造系统为研究对象。本文首先介绍和分析了该公司的生产情况,包括工艺流程和生产中存在的问题。其次,对模型进行仿真,找出系统存在的不足和约束条件。第三,我们介绍了一种识别瓶颈的方法,并提供了一个解决瓶颈问题的框架。然后,建立了基于统计和过程的模型。最后,对研究结果进行了评价和分析。仿真结果表明,优化后的产品质量和机床效率均有明显提高,证明了优化的有效性。
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引用次数: 1
Visualised Decision Support in Industrial Project Monitoring and Control 工业项目监控中的可视化决策支持
Fan Li, F. Vernadat, A. Siadat, Li Zheng
Regarding the changing global competitive environment in industry, companies are forced increasingly to respond to sophisticated and diverse customer demands with efficient decisions support. Therefore, it is necessary to develop a holistic, easy-to-use and efficient performance measurement and management methodology to support sound decision making in industrial project management. For this purpose, a benefit-cost-value-risk based methodology has been developed for comprehensive performance evaluation. Based on the methodology, a visualised approach has been proposed in this paper to further ease performance evaluation and decision support in industrial project monitoring and control.
关于不断变化的全球工业竞争环境,公司被迫越来越多地响应复杂和多样化的客户需求与有效的决策支持。因此,有必要开发一种整体的、易于使用的和有效的绩效测量和管理方法,以支持工业项目管理中的合理决策。为此目的,制订了一种以效益-成本-价值-风险为基础的综合业绩评价方法。在此基础上,本文提出了一种可视化的方法,以进一步简化工业项目监控中的绩效评估和决策支持。
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引用次数: 0
Process Safety and Performance Improvement in Oil Refineries Through Active Redundancy and Risk Assessment Method - A Case Study 通过主动冗余和风险评估方法改善炼油厂过程安全和性能-一个案例研究
M. Loganathan, S. Neog, Sunil Rai
Safety and performance improvement of oil refineries are of paramount importance as far as plant throughput is concerned. The refineries do have several critical units, one such unit is Hydrocracker Unit (HCU), which is used in petroleum refineries to produce mainly diesel and other middle distillates. Maintenance of specified temperature of these products is a real challenge as far as the safety is concerned. During high throughput, the cooler used for cooling the outgoing products like diesel becomes ineffective, which results in increased diesel temperature, leading to unsafe condition and reduced performance. The critical parts of the cooler will further worsen the situation. The case study presents the excerpts of process safety and performance improvement of a HCU cooling system by installing an additional cooler as an active redundancy to reduce the diesel outlet temperature. An effective risk assessment method, FMEA (Failure Mode and Effects Analysis) has been carried out to identify the critical units of the cooler unit.
就工厂的生产能力而言,炼油厂的安全和性能改进是至关重要的。炼油厂确实有几个关键装置,其中一个是加氢裂化装置(HCU),它主要用于石油炼油厂生产柴油和其他中间馏分。就安全性而言,维持这些产品的规定温度是一个真正的挑战。在高吞吐量时,用于冷却柴油等出口产品的冷却器失效,导致柴油温度升高,导致不安全状态和性能下降。冷却器的关键部件将使情况进一步恶化。该案例研究介绍了HCU冷却系统的过程安全和性能改进,通过安装额外的冷却器作为主动冗余来降低柴油出口温度。采用一种有效的风险评估方法FMEA (Failure Mode and Effects Analysis)来识别冷却器机组的关键部件。
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引用次数: 10
期刊
2018 IEEE International Conference on Industrial Engineering and Engineering Management (IEEM)
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