Hexavalent chromium (Cr(VI)), a highly toxic and persistent water pollutant, poses serious environmental and public health risks. Therefore, the development of effective, reusable, and nanostructured adsorbents is essential for improving wastewater treatment technologies. In this study, electrospun polyacrylonitrile@silica*silver (PAN@SiO₂*Ag) composite nanofibers were developed and characterized to synergistically enhance surface functionality, adsorption efficiency, and reusability for Cr(VI) removal. PAN@SiO₂*Ag composite nanofibers were fabricated via a sol–gel synthesis of SiO₂Ag followed by electrospinning and characterized using FE-SEM, TEM, FTIR, XRD, TGA, and BET analyses. The nanofibers exhibited enhanced mesoporosity and thermal stability, achieving a maximum Cr(VI) adsorption capacity of 221.73 mg/g at pH 2.0, with adsorption kinetics following a pseudo-second-order model and equilibrium behavior best described by the Freundlich isotherm. Adsorption kinetics were well described by a pseudo-second-order model, while equilibrium data followed the Freundlich isotherm, indicating heterogeneous, multilayer adsorption. Thermodynamic analysis indicated that the adsorption process was both spontaneous and endothermic, reflecting favorable interfacial interactions between Cr(VI) ions and the composite surface. Moreover, the nanofibers exhibited excellent regeneration and reuse performance over multiple adsorption–desorption cycles, highlighting their structural stability and practical applicability. These results demonstrate the practical potential of PAN@SiO₂*Ag nanofibers as a potential and reusable way to remove heavy metals from wastewater treatment systems.
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