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Empirical Study of the Effect of Nanocoolant Particles on Corrosion Rate of 316 Stainless Steel 纳米冷却剂颗粒对 316 不锈钢腐蚀速率影响的经验研究
IF 3.1 Q2 Materials Science Pub Date : 2024-05-06 DOI: 10.1155/2024/5577674
Yuli Panca Asmara, Jeya gopi Raman, Suparjo, Firda Herlina, Yap Chun Wei
The advancement of nanotechnology has had an impact on the use of heat exchangers. Nanocoolants, which offer higher thermal efficiency than traditional coolants, have paid significant attention. These innovative fluids, which contain nanomaterials, not only have better heat efficiency but also improve energy efficiency compared to regular coolants. However, the presence of solid nanoparticles in the coolant may cause corrosion and erosion of tubes, leading to massive degradation of those parts. To evaluate the effectiveness of nanocoolant particles, this research was conducted by studying the impact of using nanocoolant on erosion-corrosion occurring on metal surfaces. The study focused on the erosion-corrosion of stainless steel (AISI 316) in coolant solutions containing nanoparticles. The experiments utilized a rotating cylinder electrode (RCE) with rotational speeds ranging from 0 to 1800 rpm and a temperature range of 30°C-70°C. The corrosion rate was determined using the linear polarization resistance (LPR) method, while the erosion was measured by calculating the average surface roughness of the samples. The design of the experiment (DOE) was utilized to find the mathematical expressions of the effects of the nanocoolant on erosion and corrosion. The findings revealed that the corrosion rate and surface roughness of the samples increased with an increase in temperature and rotation speed. Furthermore, the erosion-corrosion effects of the nanocoolant were less significant in stagnant conditions than in flow conditions, and significant differences were observed when compared with conventional coolant. Additionally, synergistic erosion and corrosion processes were detected at higher temperatures and higher rotation speeds for both types of coolants.
纳米技术的发展对热交换器的使用产生了影响。与传统冷却剂相比热效率更高的纳米冷却剂备受关注。与普通冷却剂相比,这些含有纳米材料的创新流体不仅热效率更高,而且能提高能源效率。然而,冷却液中固体纳米颗粒的存在可能会对管道造成腐蚀和侵蚀,从而导致这些部件的严重退化。为了评估纳米冷却剂颗粒的有效性,本研究通过研究使用纳米冷却剂对金属表面发生的侵蚀和腐蚀的影响来进行。研究重点是不锈钢(AISI 316)在含有纳米颗粒的冷却液中的侵蚀腐蚀情况。实验采用了旋转圆筒电极(RCE),转速范围为 0 至 1800 rpm,温度范围为 30°C-70°C。腐蚀速率采用线性极化电阻法(LPR)测定,而侵蚀则通过计算样品的平均表面粗糙度来测量。利用实验设计(DOE)找到了纳米冷却剂对侵蚀和腐蚀影响的数学表达式。实验结果表明,样品的腐蚀速率和表面粗糙度随着温度和转速的增加而增加。此外,纳米冷却剂在停滞条件下对侵蚀和腐蚀的影响不如在流动条件下显著,与传统冷却剂相比有明显差异。此外,两种冷却剂在较高温度和较高转速下都能检测到协同侵蚀和腐蚀过程。
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引用次数: 0
Walk-Through Corrosion Assessment of Slurry Pipeline Using Machine Learning 利用机器学习对泥浆管道进行漫步式腐蚀评估
IF 3.1 Q2 Materials Science Pub Date : 2024-04-24 DOI: 10.1155/2024/9427747
Abdou Khadir Dia, Axel Gambou Bosca, Nadia Ghazzali
The study of pipeline corrosion is crucial to prevent economic losses, environmental degradation, and worker safety. In this study, several machine learning methods such as recursive feature elimination (RFE), principal component analysis (PCA), gradient boosting method (GBM), support vector machine (SVM), random forest (RF), K-nearest neighbors (KNN), and multilayer perceptron (MLP) were used to estimate the thickness loss of a slurry pipeline subjected to erosion corrosion. These different machine learning models were applied to the raw data (the set of variables), to the variables selected by RFE, and to the variables selected by PCA (principal components), and a comparative analysis was carried out to find out the influence of the selection and transformation of the data on the performance of the models. The results show that the models perform better on the variables selected by RFE and that the best models are RF, SVM, and GBM with an average RMSE of 0.017. By modifying the hyperparameters, the SVM model becomes the best model with an RMSE of 0.011 and an R-squared of 0.83.
管道腐蚀研究对于防止经济损失、环境恶化和工人安全至关重要。本研究采用了多种机器学习方法,如递归特征消除法(RFE)、主成分分析法(PCA)、梯度提升法(GBM)、支持向量机(SVM)、随机森林(RF)、K-近邻(KNN)和多层感知器(MLP),来估算遭受侵蚀腐蚀的泥浆管道的厚度损失。将这些不同的机器学习模型分别应用于原始数据(变量集)、RFE 选定的变量和 PCA(主成分)选定的变量,并进行了比较分析,以找出数据的选择和转换对模型性能的影响。结果表明,模型在 RFE 所选变量上表现较好,最佳模型是 RF、SVM 和 GBM,平均 RMSE 为 0.017。通过修改超参数,SVM 模型成为最佳模型,RMSE 为 0.011,R 方为 0.83。
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引用次数: 0
Corrosion Behaviour of a Cr2O3 Coating on Mild Steel in Synthetic Mine Water 低碳钢在矿井合成水中的 Cr2O3 涂层腐蚀行为
IF 3.1 Q2 Materials Science Pub Date : 2024-04-22 DOI: 10.1155/2024/6343114
S. I. Hango, Lesley A. Cornish, J. W. van der Merwe, Lesley H. Chown
The Cr2O3 coating on the surface of ASTM A516 Grade 70 mild steel substrates was developed using the thermal plasma spraying process for protection against corrosion and wear. The microstructural behaviours for both coating and substrate were analysed using SEM and XRD techniques. The corrosion behaviours of the coatings and substrate in synthetic mine water with varying pH values (6, 3, and 1) were evaluated according to ASTM standards for potentiodynamic polarisation measurements. Tafel plots were drawn to determine the corrosion rates. Vickers hardness of the coatings and substrate were measured. The Cr2O3 coating exhibited cracks due to the solidification and cooling process, as well as some pores between the top and bonding layers caused by unmelted or partially melted particles. The corrosion tests revealed that a decrease in pH levels led to increased corrosion rates in both samples. The Cr2O3 coating demonstrated superior corrosion resistance, ranging from 0.036±0.003 mm/year to 0.110±0.004 mm/year, compared to the mild steel substrate, which ranged from 0.262±0.021 mm/year to 0.336±0.026 mm/year, across all pH values. Moreover, it exhibited significantly greater hardness (1260±77 HV3) than the mild steel substrate (180±14 HV3). The lower corrosion rates and higher hardness of Cr2O3 coating than the mild steel substrate make it a suitable coating in applications where corrosion resistance and high hardness properties are essential.
采用热等离子喷涂工艺在 ASTM A516 70 级低碳钢基材表面形成了 Cr2O3 涂层,以防止腐蚀和磨损。使用 SEM 和 XRD 技术分析了涂层和基体的微观结构行为。涂层和基材在不同 pH 值(6、3 和 1)的合成矿井水中的腐蚀行为根据 ASTM 标准的电位极化测量进行了评估。绘制了塔菲尔图以确定腐蚀速率。测量了涂层和基体的维氏硬度。Cr2O3 涂层在凝固和冷却过程中出现了裂缝,顶层和结合层之间也出现了一些气孔,这些气孔是由未熔化或部分熔化的颗粒造成的。腐蚀测试表明,pH 值的降低会导致两种样品的腐蚀速率增加。与低碳钢基材相比,Cr2O3 涂层在所有 pH 值范围内都表现出更高的耐腐蚀性,从 0.036±0.003 毫米/年到 0.110±0.004 毫米/年不等,低碳钢基材的耐腐蚀性从 0.262±0.021 毫米/年到 0.336±0.026 毫米/年不等。此外,它的硬度(1260±77 HV3)明显高于低碳钢基底(180±14 HV3)。与低碳钢基材相比,Cr2O3 涂层的腐蚀速率更低,硬度更高,因此适合用于对耐腐蚀性和高硬度性能要求较高的应用领域。
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引用次数: 0
The Inhibitory Properties of the Ambroxol Derivative on the Corrosion of Mild Steel in Hydrochloric Acid Medium 氨溴索衍生物对盐酸介质中低碳钢腐蚀的抑制特性
IF 3.1 Q2 Materials Science Pub Date : 2024-01-29 DOI: 10.1155/2024/2302202
P. A. Nikolaychuk, Aleksandr Igorevich Biryukov, Artem Vladimirovich Sharov, L. O. Burmistrov, Natalya Sergeevna Amelina, Anastasia Andreevna Tereshkina
A compound 2-(6,8-dibromo-3-(4-hydroxycyclohexyl)-1,2,3,4-tetrahydroquinazolin-2-yl)phenol was synthetised from ambroxol hydrochloride and salicylaldehyde. The structure of the compound was studied with UV, IR, Raman, and 1H NMR spectroscopy. The inhibitory ability of the synthetised compound on the corrosion of mild stainless steel EN Fe37-3FN in 0.5 M hydrochloric acid solution was studied using gravimetric and electrochemical methods, including potentiodynamic polarisation and EIS. It was shown that the inhibitory activity of the compound increases with the increase of its concentration in a solution. An addition of 3 mg/l of the compound reduces the corrosion rate by 20% and that of 400 mg/l by 85%. The data of gravimetric and electrochemical measurements coincide well. The sorption of the compound on the metal surface obeys the Langmuir adsorption isotherm, and the nature of adsorption is physical. The compound exhibits the chelating activity with both ferrous and ferric ions in the acidic solution. The synthetised compound may be a good choice for the inhibition of steel corrosion in acidic environments.
一种化合物 2-(6,8-二溴-3-(4-羟基环己基)-1,2,3,4-四氢喹唑啉-2-基)苯酚由盐酸氨溴索和水杨醛合成。利用紫外光谱、红外光谱、拉曼光谱和 1H NMR 光谱研究了该化合物的结构。采用重量法和电化学法(包括电位极化和 EIS)研究了合成化合物在 0.5 M 盐酸溶液中对低碳钢 EN Fe37-3FN 的腐蚀抑制能力。研究表明,该化合物的抑制活性随着其在溶液中浓度的增加而增强。加入 3 毫克/升的化合物可使腐蚀速率降低 20%,加入 400 毫克/升的化合物可使腐蚀速率降低 85%。重量测量和电化学测量的数据非常吻合。该化合物在金属表面的吸附遵循 Langmuir 吸附等温线,吸附性质为物理吸附。该化合物在酸性溶液中与亚铁离子和铁离子都具有螯合活性。合成的化合物可能是在酸性环境中抑制钢铁腐蚀的良好选择。
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引用次数: 0
Investigation of Wall Thickness, Corrosion, and Deposits in Industrial Pipelines Using Radiographic Technique 用射线照相技术研究工业管道的壁厚、腐蚀和沉积
IF 3.1 Q2 Materials Science Pub Date : 2023-07-24 DOI: 10.1155/2023/4924399
P. Amoah, Sandyson Owusu-Poku, Gordon Asartenga Ajubala
In this study, radiographic techniques were used to inspect large-diameter pipes that are used for transporting fluids in some industries in Ghana. Radiographic approaches such as the double wall technique (DWT) and tangential radiographic technique (TRT) were used to evaluate the remaining wall thickness, deposits, and corrosion in the pipes. Two steel pipes with known varying wall thicknesses ranging from 4.00 mm to 13.00 mm with a diameter of 150.00 mm were examined to authenticate the accuracy and reliability of the tangential method that was used to measure the remaining wall thickness. The tangential configuration resulted in a higher material thickness, which therefore required more time of exposure compared to the DWT method. The exposure angle of the source to the tangential part of the specimen was approximately 87°. The film generated was compared with a normal pipe piece that was not machined to serve as a control. From the radiograph obtained, an average of 6 and 7 rounded indications depicting pitting corrosion were revealed on the radiograph of the internally and externally fabricated pipe, respectively. Radiographs after the TRT revealed that the recorded wall thickness obtained from the film is about twice the value of the calculated true wall thickness.
在这项研究中,射线照相技术被用于检查加纳一些行业中用于输送流体的大直径管道。射线照相方法,如双壁技术(DWT)和切向射线照相技术(TRT),用于评估管道中的剩余壁厚、沉积物和腐蚀。两个已知壁厚变化范围为4.00的钢管 mm至13.00 mm,直径150.00 mm,以验证用于测量剩余壁厚的切向法的准确性和可靠性。切向配置导致更高的材料厚度,因此与DWT方法相比,这需要更多的曝光时间。光源与试样切向部分的暴露角度约为87°。将产生的薄膜与未经机械加工的正常管件进行比较,以用作对照。从获得的射线照片中,内部和外部制造的管道的射线照片上分别显示了平均6个和7个圆形显示,显示了点蚀。TRT后的射线照片显示,从薄膜中获得的记录壁厚大约是计算出的真实壁厚值的两倍。
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引用次数: 0
Sodium Citrate as an Environmentally Friendly Corrosion Inhibitor of Steel in a Neutral Environment 柠檬酸钠作为中性环境下钢铁的环保缓蚀剂
IF 3.1 Q2 Materials Science Pub Date : 2022-11-21 DOI: 10.1155/2022/1442537
M. Danyliak, I. Zin, Yuliia Rizun, S. Korniy
In this work we investigated the inhibiting effect of sodium citrate, an environmentally safe corrosion inhibitor, on low-alloy steel 09G2S in a neutral environment using electrochemical methods. Potentiodynamic studies showed that sodium citrate reduces corrosion currents of 09G2S steel in a 0.1% NaCl solution and reaches its maximum efficiency at a concentration of 2.5 g/l. Electrochemical impedance spectroscopy results indicate the adsorption of citrate ions and the formation of a protective film, which probably consists of Fe-citrate complexes. The formation of a protective film on the steel surface in sodium citrate-inhibited solutions was confirmed by the results of scanning electron microscopy and EDX analysis. Hence, our research shows that sodium citrate has satisfactory anticorrosion properties and can be used as a basic component during the development of environmentally safe inhibitor compositions for the protection of low-alloyed carbon steels in neutral environments of recirculating water supply systems in petroleum refineries, petrochemical plants, and other industries.
在本工作中,我们使用电化学方法研究了环境安全的缓蚀剂柠檬酸钠在中性环境中对低合金钢09G2S的缓蚀作用。电位动力学研究表明,柠檬酸钠降低了09G2S钢在0.1%NaCl溶液中的腐蚀电流,并在浓度为2.5时达到最大效率 g/l。电化学阻抗谱结果表明柠檬酸盐离子被吸附并形成保护膜,该保护膜可能由柠檬酸铁络合物组成。扫描电子显微镜和EDX分析的结果证实了在柠檬酸钠抑制的溶液中在钢表面形成保护膜。因此,我们的研究表明,柠檬酸钠具有令人满意的防腐性能,可以作为开发环境安全抑制剂组合物的基本成分,用于保护炼油厂、石化厂和其他行业循环供水系统中性环境中的低合金钢。
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引用次数: 0
Effects of Mineral Admixtures on Macrocell Corrosion Behaviors of Steel Bars in Chloride-Contaminated Concrete 矿物掺合料对氯污染混凝土中钢筋宏观腐蚀行为的影响
IF 3.1 Q2 Materials Science Pub Date : 2022-08-17 DOI: 10.1155/2022/3332123
Z. Cao, Zhongfu Su, M. Hibino, H. Goda
Based on the macrocell corrosion theory and by alternating the microcell corrosion state and macrocell corrosion state, the influence of mineral admixtures, such as fly ash, slag, and limestone powder, on the macrocell corrosion behaviors of steel bars embedded in chloride-contaminated concrete were investigated and clarified. The results indicated that the inhibition effect induced by slag on macrocell corrosion and microcell corrosion was obviously better than that induced by fly ash or limestone powder. The presence of slag in chloride-contaminated concrete could remarkably decrease the corrosion area ratios of anodic steel, even if the replacement levels of slag to cement reached 70%. With the addition of mineral admixtures into concrete, the ratio of macrocell current density to microcell current density was decreased to some extent, depending on the types, replacement levels, and replacement ways of mineral admixtures. The use of slag and fly ash in chloride-contaminated concrete can effectively weaken the macrocell corrosion and make the corrosion be dominated by microcell corrosion. The types and replacement levels of mineral admixtures also had a remarkable influence on the control mode of macrocell corrosion. The use of slag was more effective than that of fly ash or limestone to weaken the cathode control mode of macrocell corrosion and made the control mode of macrocell corrosion be dominated by jointed control.
基于大孔腐蚀理论,通过改变微孔腐蚀状态和大孔腐蚀状态,研究和阐明了粉煤灰、矿渣和石灰石粉等矿物掺合料对氯污染混凝土中钢筋大孔腐蚀行为的影响。结果表明,矿渣对大孔和微孔腐蚀的抑制作用明显优于粉煤灰或石灰石粉体。氯污染混凝土中矿渣的存在可以显著降低阳极钢的腐蚀面积比,即使矿渣对水泥的替代率达到70%。随着矿物掺合料在混凝土中的加入,大孔电流密度与微孔电流密度的比值在一定程度上降低,这取决于矿物掺合剂的类型、更换水平和更换方式。在氯污染混凝土中使用矿渣和粉煤灰可以有效地削弱大孔腐蚀,使腐蚀以微孔腐蚀为主。矿物掺合料的种类和替代水平对宏细胞腐蚀的控制模式也有显著影响。矿渣的使用比粉煤灰或石灰石更有效地削弱了大孔腐蚀的阴极控制模式,使大孔腐蚀控制模式以联合控制为主。
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引用次数: 0
Computational and Experimental Evaluation of Inhibition Potential of a New Ecologically Friendly Inhibitor Leaves of Date Palm (Phoenix dactylifera L.) for Aluminium Corrosion in an Acidic Media 一种新型生态缓蚀剂枣椰叶在酸性介质中对铝腐蚀的抑制电位的计算和实验评价
IF 3.1 Q2 Materials Science Pub Date : 2022-08-04 DOI: 10.1155/2022/5953561
O. Hatem
PDL (Phoenix dactylifera leaves) is widely spread in Iraq and is known to be rich in phytochemicals as flavonoids, saponins, tannins, glycosides, oils, and lipids. The effect of PDL extract in reducing the corrosion of Aluminium in 1 M HCl solution using a weight loss technique, and computational chemistry calculations were investigated in this study. The study carried out at different temperatures (20, 30, 40, and 50) in the presence of plant extract and the absence of extract. A number of parameters were included to be detected in this study according to the density functional theory (DFT)/P3LYP/6-311G, including the highest occupied molecular orbital EHOMO, the lowest unoccupied molecular orbital ELUMO, energy gap Δ E , softness S , hardness η , dipole moment μ , electronegativity χ , electrophilicity ω , inhibitor-metal interaction energy ∆ ψ , and electrons transferred fraction Δ N . Two adsorption isotherms were used to explain inhibitor adsorption behavior. Two adsorption isotherms were used to explain inhibitor adsorption behavior, the Freundlich adsorption isotherm and the Langmuir adsorption isotherm, the Freundlich adsorption isotherm was discovered to be followed by the inhibitor with correlation coefficient values ranging from 0.98 to 0.94 with temperature increased from 20 to 50 degrees Celsius. The adsorption mechanism includes a physical adsorption process. The results showed that with the increment of the inhibitors concentration, there was an improvement of the inhibition efficiency. The most outstanding inhibitor efficiency was 97.7% at 10 mL/L inhibitor concentration.
PDL(Phoenix dactylifera leaves)在伊拉克广泛分布,富含黄酮、皂苷、单宁、糖苷、油和脂质等植物化学物质。PDL提取物降低铝在1中的腐蚀作用 M HCl溶液的重量损失技术和计算化学计算在本研究中进行了研究。该研究在不同温度(20、30、40和50)下,在存在植物提取物和不存在提取物的情况下进行。根据密度泛函理论(DFT)/P3LYP/6-311G,本研究包括了许多待检测的参数,包括最高占据分子轨道EHOMO、最低占据分子轨道ELUMO、能隙ΔE、柔软度S、硬度η、偶极矩μ、电负性χ、亲电性ω,抑制剂-金属相互作用能∆ψ和电子转移分数ΔN。用两条吸附等温线来解释缓蚀剂的吸附行为。使用两条吸附等温线来解释抑制剂的吸附行为,Freundlich吸附等温线和Langmuir吸附等温线,发现随着温度从20摄氏度增加到50摄氏度,Freundrich吸附等温线之后是抑制剂,相关系数在0.98到0.94之间。吸附机理包括物理吸附过程。结果表明,随着缓蚀剂浓度的增加,缓蚀效果有所提高。在10 mL/L抑制剂浓度。
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引用次数: 1
Electrochemical, Isotherm, and Material Strength Studies of Cucumeropsis mannii Shell Extract on A515 Grade 70 Carbon Steel in NaCl Solution 曼氏Cucumeropsis外壳提取物在A515 70级碳钢NaCl溶液中的电化学、等温和材料强度研究
IF 3.1 Q2 Materials Science Pub Date : 2022-07-29 DOI: 10.1155/2022/3189844
L. Popoola, A. Yusuff, O. Ikumapayi, Onyemaechi Melford Chima, A. Ogunyemi, B. A. Obende
In this study, corrosion inhibition efficiency of Cucumeropsis mannii shell extract (CMSE) was tested on A515 Grade 70 carbon steel in 1.0 M NaCl solution. Potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS), and weight loss (WL) measurements were used to investigate the inhibition efficiency. Scanning electron microscopy, Fourier transform infrared spectroscopy, atomic adsorption spectroscopy, and energy dispersive spectroscopy were used to characterize the carbon steel and extract. PDP and EIS measurements revealed maximum inhibition efficiency of 91.2% and 92.2%, respectively. Tafel plot confirmed inhibitor to be a mixed type. A monolayer adsorption of CMSE molecules occurred spontaneously by physisorption. Polarization resistance increased with increasing inhibitor concentration. WL measurement revealed decrease in corrosion rate with increasing concentration of corrosion inhibitor. Maximum Young modulus and hardness of 202.4 GPa and 112.3 BHN, respectively, were recorded for the carbon steel at a minimum corrosion rate and load. Pitting and uniform corrosion were formed on the carbon steel in the absence of CMSE. CMSE contains –OH, –OCH3, and –C-NH3 as active functional groups. In conclusion, Cucumeropsis mannii shell extract acted excellently as corrosion inhibitor for A515 Grade 70 carbon steel in 1.0 M NaCl.
本研究以A515 70级碳钢为试材,在1.0 M NaCl溶液。使用电位动态极化(PDP)、电化学阻抗谱(EIS)和重量损失(WL)测量来研究抑制效率。利用扫描电子显微镜、傅立叶变换红外光谱、原子吸附光谱和能量色散光谱对碳钢和提取物进行了表征。PDP和EIS测量显示最大抑制效率分别为91.2%和92.2%。塔菲尔图证实抑制剂为混合型。CMSE分子的单层吸附通过物理吸附自发发生。极化电阻随抑制剂浓度的增加而增加。WL测量显示腐蚀速率随着缓蚀剂浓度的增加而降低。最大杨氏模量和硬度为202.4 在最小腐蚀速率和载荷下,碳钢分别记录了GPa和112.3BHN。在没有CMSE的情况下,碳钢上形成了点蚀和均匀腐蚀。CMSE含有–OH、–OCH3和–C-NH3作为活性官能团。综上所述,曼氏Cucumeropsis壳提取物对A515 70级碳钢在1.0 M NaCl。
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引用次数: 1
Galvanic Corrosion and Fatigue Behavior of a SM480C Welded Joint Steel in a Sea-Crossing Suspension Bridge SM480C焊接接头钢在跨海悬索桥中的电腐蚀和疲劳行为
IF 3.1 Q2 Materials Science Pub Date : 2022-07-29 DOI: 10.1155/2022/2665663
Xudong Zhou, Xinmin Zhang, Ruiwen Xu, Bin Li, X. Ren, Jinyang Zhu, Ying Jin
The corrosion tendency and fatigue behavior of a SM480C welded joint in a sea-crossing suspension bridge after twenty-year exposure to a marine environment was investigated in this work. It was found that the corrosion product on the whole surface of the welded joint is loose, with many holes and cracks, which allowing corrosive media enter and reach the surface of the substrate. Localized corrosion occurred in the weld zone (WZ) and the heat-affected zone (HAZ), the maximum depth of localized corrosion in the HAZ reached 1.8 mm, and the maximum local corrosion rate is 0.082 mm/y. By using Bimetallic Conjugation Theory calculations, the galvanic effect of the welded joint was qualified, indicates that HAZ was the most corrosion susceptible area in the welded joint. The galvanic corrosion current on HAZ reached approximately 2 μA, which is much higher than the corrosion of isolated HAZ by about 6.5 times. The corrosion has an obvious influence on the fatigue performance, the elongation of the bridge deck decreases by 40%~70%, and the tensile strength decreases by 4.5%~31.33%. In order to ensure the service safety and avoid premature failure, the average thickness of the corroded bridge deck should not be less than 10 mm under the stress amplitude of 115 MPa.
研究了跨海悬索桥SM480C焊接接头在海洋环境中暴露20年后的腐蚀趋势和疲劳行为。研究发现,焊接接头整个表面的腐蚀产物疏松,有许多孔洞和裂纹,使腐蚀介质进入并到达基体表面。焊接区(WZ)和热影响区(HAZ)发生局部腐蚀,HAZ局部腐蚀的最大深度达到1.8 mm,最大局部腐蚀率为0.082 mm/y。通过双金属共轭理论计算,焊接接头的电流效应合格,表明HAZ是焊接接头中最易腐蚀的区域。HAZ上的电流腐蚀电流达到约2 μA,这比隔离HAZ的腐蚀高出约6.5倍。腐蚀对疲劳性能有明显影响,桥面伸长率下降40%~70%,抗拉强度下降4.5%~31.33%。为了保证使用安全,避免过早失效,腐蚀桥面的平均厚度不应小于10 在115的应力振幅下为mm MPa。
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引用次数: 0
期刊
International Journal of Corrosion
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