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Investigation of Initial Atmospheric Corrosion of Carbon and Weathering Steels Exposed to Urban Atmospheres in Myanmar 暴露在缅甸城市大气中的碳和耐候钢的初始大气腐蚀研究
IF 3.1 Q2 Materials Science Pub Date : 2022-04-05 DOI: 10.1155/2022/4301767
Win Thandar, Y. Win, T. Khaing, Yasuo Suzuki, K. Sugiura, I. Nishizaki
This research is aimed at studying the corrosion rates of carbon and weathering steels due to exposure at three urban exposure sites and the characteristics of corrosion products of carbon steel in Yangon, Myanmar. The ISO 9223 standard was used to classify the corrosion aggressiveness of the atmosphere. There is a high level of time of wetness (TOW) class which is τ 4 in the south and τ 3 in the central part of Myanmar. At the recent exposure sites in Myanmar, the atmospheric impurities are low, so the corrosion rates of carbon and weathering steels are mainly governed by TOW. The corrosion rates of test sites fall into the ISO C2 category. It appears that corrosion kinetics fit the power model well, since the correlation coefficient is high. Various morphologies of corrosion products including globular, flowery, and sandy lepidocrocite emerged in the early stage of exposure. The longer TOW conditions resulted in the formation of lepidocrocite and goethite. The growth of goethite products on carbon steel was discovered after nine months of exposure.
本研究旨在研究在缅甸仰光三个城市暴露地点暴露的碳和耐候钢的腐蚀速率和碳钢腐蚀产物的特征。采用ISO 9223标准对大气的腐蚀侵蚀性进行分类。缅甸南部和中部地区的湿期(TOW)等级分别为τ 4和τ 3。在缅甸最近的暴露点,大气杂质较低,因此碳和耐候钢的腐蚀速率主要受TOW的控制。测试地点的腐蚀速率符合ISO C2标准。由于相关系数较高,腐蚀动力学与幂模型拟合较好。腐蚀产物的各种形态,包括球形、花状和砂状鳞片石在暴露的早期阶段出现。较长的TOW条件导致鳞片石和针铁矿的形成。碳钢暴露9个月后发现针铁矿产物在碳钢上生长。
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引用次数: 1
In Situ Monitoring of Corrosion under Insulation Using Electrochemical and Mass Loss Measurements 利用电化学和质量损失测量对绝缘腐蚀进行现场监测
IF 3.1 Q2 Materials Science Pub Date : 2022-01-10 DOI: 10.1155/2022/6681008
Mingzhang Yang, Jing Liu
Corrosion under insulation (CUI) refers to the external corrosion of piping and vessels when they are encapsulated in thermal insulation. To date, very limited information (especially electrochemical data) is available for these “difficult-to-test” CUI conditions. This study was aimed at developing a novel electrochemical sensing method for in situ CUI monitoring and analysis. Pt-coated Ti wires were used to assemble a three-electrode electrochemical cell over a pipe surface covered by thermal insulation. The CUI behavior of X70 carbon steel (CS) and 304 stainless steel (SS) under various operating conditions was investigated using mass loss, linear polarization resistance (LPR), and electrochemical impedance spectroscopy (EIS) measurements. It was found that both the consecutive wet and dry cycles and cyclic temperatures accelerated the progression of CUI. LPR and EIS measurements revealed that the accelerated CUI by thermal cycling was due to the reduced polarization resistance and deteriorated corrosion film. Enhanced pitting corrosion was observed on all tested samples after thermal cycling conditions, especially for CS samples. The proposed electrochemical technique demonstrated the ability to obtain comparable corrosion rates to conventional mass loss data. In addition to its potential for in situ CUI monitoring, this design could be further applied to rank alloys, coatings, and inhibitors under more complex exposure conditions.
绝热腐蚀(CUI)是指管道和容器封装在隔热材料中时的外部腐蚀。到目前为止,可用于这些“难以测试”CUI条件的信息非常有限(尤其是电化学数据)。本研究旨在开发一种用于原位CUI监测和分析的新型电化学传感方法。使用Pt涂层的Ti线在热绝缘覆盖的管道表面上组装三电极电化学电池。通过质量损失、线极化电阻(LPR)和电化学阻抗谱(EIS)测量,研究了X70碳钢(CS)和304不锈钢(SS)在不同操作条件下的CUI行为。研究发现,连续的干湿循环和循环温度都加速了CUI的发展。LPR和EIS测量表明,热循环加速CUI是由于极化电阻降低和腐蚀膜劣化。在热循环条件下,所有测试样品上都观察到了增强的点蚀,尤其是CS样品。所提出的电化学技术证明了获得与传统质量损失数据相当的腐蚀速率的能力。除了其原位CUI监测的潜力外,该设计还可以进一步应用于在更复杂的暴露条件下对合金、涂层和抑制剂进行分级。
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引用次数: 2
Heat Treatment Effect in the Corrosion Resistance of the Al-Co-Mn Alloys Immersed in 3 M KOH 热处理对Al-Co-Mn合金耐腐蚀性能的影响 M KOH
IF 3.1 Q2 Materials Science Pub Date : 2021-11-03 DOI: 10.1155/2021/3458957
J. Pereyra-Hernández, I. Rosales-Cadena, R. Guardián-Tapia, J. González-Rodríguez, R. López‐Sesenes
Al-based alloys named M1, M2, M3, M4, and M5 doped with different atomic percentage (at%) of cobalt and manganese as cast and submitted at two heat treatments (600°C and 1100°C) were analyzed by using electrochemical techniques to evaluate their corrosion resistance immersed in 3 M KOH. With the heat treatments applied to the alloys, the sample M2 (65% Al, 20% Co, and 15% Mn) observed the highest corrosion resistance with Rp values of 3.0×102 , 6.2×102 , and 1.61×103Ω·cm2 as cast, 600°C, and 1100°C, respectively. The latter was in agreement wit
采用电化学技术对铸态和两次热处理(600°C和1100°C)下掺杂不同原子百分比(at%)钴和锰的Al基合金M1、M2、M3、M4和M5进行了分析,以评估其在3 M KOH。通过对合金进行热处理,样品M2(65%的Al、20%的Co和15%的Mn)观察到最高的耐腐蚀性,R p值为×10 2,6.2×,和1.61×103  铸态、600°c和1100°c时的Ω·c m2。后者与根据极化曲线计算的I corr一致,其中值基于热处理如下:1.60×103>6.16×10 2>3.07×102.  分别为1100、600和铸态的mA/c m2。Co浓度超过20%会增加腐蚀电流(I corr)并降低残余物的极化电阻样品。用EDS和X射线衍射进行的化学分析证实了化合物如CoAl、Co2Al5、Co2Al 9、MnAl4和MnAl6的存在。
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引用次数: 0
Strength of Vegetated Coal-Bearing Soil under Dry-Wet Cycles: An Experimental Study 干湿循环作用下植被煤系土强度试验研究
IF 3.1 Q2 Materials Science Pub Date : 2021-10-21 DOI: 10.1155/2021/6657160
Gang Huang, Ming Zheng
Strength of vegetated coal-bearing soil is of great significance to evaluate the shallow stability of vegetated slopes in coal-bearing soil regions. This paper takes D-W cycles, dry density, water content, and vegetation root (VR) content as four factors and carries out the triaxial test for the orthogonal design of vegetated coal-bearing soil in southern China. The strength curves of vegetated coal-bearing soil under four factors were obtained. The Taguchi method was used to quantitatively analyse the effects of four factors. The microstructure of coal-bearing soil under D-W cycles and the theory of soil reinforcement by VR were discussed. The results indicated that D-W cycles had a significant effect on the cohesion and internal friction angle ( P < 0.05 ). The internal friction angle was little affected by the water content and VR content, which had considerable influence on the cohesion. The cohesion could be improved with less than 2% VR content. The cohesion was the largest for no D-W cycles, 10% water content, and 2% VR content. The links between mineral particles go from a stable layered structure to unsteadiness chain structure with the increase in the number of D-W cycles.
含煤植被土强度对评价含煤植被边坡浅层稳定性具有重要意义。本文以D-W循环、干密度、含水量和植被根含量为四个因素,对华南地区植被含煤土的正交设计进行了三轴试验。得到了四个因素作用下植被含煤土的强度曲线。采用田口法对四个因素的影响进行了定量分析。讨论了D-W循环下含煤土的微观结构和VR加固理论。结果表明,D-W循环对内聚力和内摩擦角有显著影响(P<0.05)。含水量和VR含量对内摩擦角影响不大,对内聚力有较大影响。当VR含量低于2%时,可以提高内聚力。在无D-W循环、10%含水量和2%VR含量的情况下,内聚力最大。随着D-W循环次数的增加,矿物颗粒之间的连接从稳定的层状结构变为不稳定的链结构。
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引用次数: 2
Evaluation of Corrosion Inhibition Efficiency of Aluminum Alloy 2024 by Diaminostilbene and Azobenzene Schiff Bases in 1 M Hydrochloric Acid 二氨基二苯乙烯和偶氮苯席夫碱对2024铝合金缓蚀性能的评价 M盐酸
IF 3.1 Q2 Materials Science Pub Date : 2021-10-21 DOI: 10.1155/2021/5869915
Shobha Bhaskara, Sanaulla Pathapalya Fakrudeen, Tegene Desalegn, H. Murthy, V. Bheemaraju
The Schiff base compounds N,N ′ -bis(salicylidine)-4,4 ′ –diaminostilbene(SDS) and N,N ′ -bis(salicylidine)-4,4 ′ -diamino azobenzene(SDA) were synthesized, and their molecular structure was determined by FT-IR and 1H NMR. The corrosion inhibitions of Schiff base compounds on aluminum alloy 2024 in 1 M hydrochloric acid were evaluated by potentiodynamic polarization, impedance techniques, weight loss method, and scanning electron microscopic technique. The potentiodynamic polarization (PDP) studies revealed that SDS and SDA compounds acted predominantly as cathodic inhibitors. The electrochemical impedance spectroscopic (EIS) parameters confirmed the adsorption of SDS and SDA molecules over the surface of aluminum alloy 2024 alloy by forming an inhibitive layer. The weight loss studies showed that the inhibition efficiency of these compounds increases directly with concentration and decreases with an increase in solution temperature and immersion time. The thermodynamic parameters were calculated to investigate the mechanism of corrosion inhibition. The SDA was found to be more effective than SDS and followed the Langmuir adsorption isotherm model. The scanning electron microscopy (SEM) results revealed that the deterioration of the alloy surface is minimal in the presence of an inhibitor. Both Schiff base molecules exhibited superior corrosion inhibition for aluminum alloy 2024 alloy in HCl medium.
合成了席夫碱化合物N,N′-双(水杨基)-4,4′-二氨基二苯乙烯(SDS)和N,N’-双(水杨基)-4,4′-二胺基偶氮苯(SDA),并用FT-IR和1H NMR测定了它们的分子结构。Schiff碱化合物对2024 in 1铝合金的缓蚀作用 用动电位极化法、阻抗法、失重法和扫描电镜技术对M盐酸进行了评价。电位极化(PDP)研究表明,SDS和SDA化合物主要作为阴极抑制剂。电化学阻抗谱(EIS)参数证实了SDS和SDA分子通过形成抑制层而在2024铝合金表面吸附。失重研究表明,这些化合物的抑制效率直接随着浓度的增加而增加,并随着溶液温度和浸泡时间的增加而降低。通过计算热力学参数,探讨了缓蚀机理。SDA比SDS更有效,并遵循Langmuir吸附等温线模型。扫描电子显微镜(SEM)结果显示,在抑制剂存在的情况下,合金表面的劣化最小。两种希夫碱分子对2024铝合金在HCl介质中均表现出优异的缓蚀性能。
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引用次数: 4
Effect of Alternating Stray Current Density on Corrosion Behavior of X80 Steel under Disbonded Coating 交流杂散电流密度对脱粘涂层下X80钢腐蚀行为的影响
IF 3.1 Q2 Materials Science Pub Date : 2021-06-25 DOI: 10.1155/2021/8833346
Qing-Miao Ding, Yongxiang Qin, Tao Shen, Yuning Gao
In this paper, the effect of alternating stray current (AC) density on the corrosion behavior of X80 steel under disbonded coating was studied by electrochemical methods, wire beam electrode (WBE) technology, and surface observation technology. The results showed that under the interference of different AC densities, the corrosion potential of X80 steel under disbonded coating underwent negative deviation, and the degree of negative deviation increased with the increase of AC density. The corrosion current density of X80 steel under disbonded coating with the action of 0~100 A/m2 AC density had few differences. While the corrosion current density of X80 steel with the action of 200~300 A/m2 AC density increased and the corrosion current density was higher than that under low AC density. The cathode area of the wire beam electrode under disbonded coating is mainly distributed outside and the edge of the gap between disbonded coating and X80 steel, while the anode area is mainly distributed inside the gap.
本文采用电化学方法、线束电极(WBE)技术和表面观察技术,研究了交流杂散电流(AC)密度对X80钢在脱粘涂层下腐蚀行为的影响。结果表明,在不同交流密度的干扰下,X80钢在脱粘涂层下的腐蚀电位出现负偏差,且负偏差程度随着交流密度的增加而增加。0~100作用下X80钢在脱粘涂层下的腐蚀电流密度 A/m2 AC密度几乎没有差异。X80钢在200~300作用下的腐蚀电流密度 A/m2交流密度增加,腐蚀电流密度高于低交流密度下的腐蚀电流密度。线束电极在剥离涂层下的阴极区域主要分布在剥离涂层与X80钢之间间隙的外侧和边缘,而阳极区域主要分布于间隙内部。
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引用次数: 1
Investigation of Corrosion Protection of Austenitic Stainless Steel in 5.5 M Polluted Phosphoric Acid Using 5-Azidomethyl-7-morpholinomethyl-8-hydroxyquinoline as an Ecofriendly Inhibitor 5-叠氮甲基-7-morpholin -甲基-8-羟基喹啉对奥氏体不锈钢在5.5 M污染的磷酸中的防腐研究
IF 3.1 Q2 Materials Science Pub Date : 2021-05-13 DOI: 10.1155/2021/6666811
Aimad Mazkour, S. El hajjaji, N. Labjar, E. Lotfi, M. El Mahi
The use of 5-azidomethyl-7-morpholinomethyl-8-hydroxyquinoline (AMH) as a corrosion inhibitor for AISI 321 stainless steel in 5.5 M polluted phosphoric acid was investigated using the hydrogen evolution technique, linear polarization curves, and impedance spectroscopy. Impedance measurements revealed that the dissolution of AISI 321 in 5.5 M polluted phosphoric acid was controlled by an activation mechanism, unchanged even with the addition of AMH at different concentrations. Polarization results showed that the inhibition ability was enhanced with increasing inhibitor concentration. AMH acted as a mixed-type inhibitor by random adsorption on the alloy surface, whatever the nature of the reaction that is taking place. The adsorption of AMH on the AISI 321 surface was also discussed via the Langmuir adsorption isotherm. The influence of elevating the solution temperature on the corrosion inhibition performance was studied. A quantum chemistry study with the DFT method was also conducted, which supplied a logical and exploitable theoretical explanation of the adsorption and the inhibition action of AMH on AISI 321.
采用析氢技术、线性极化曲线和阻抗谱等研究了5-叠氮多甲基-7- morpholinom甲基-8-羟基喹啉(AMH)对AISI 321不锈钢在5.5 M污染的磷酸中的缓蚀作用。阻抗测量结果表明,AISI 321在5.5 M污染的磷酸中的溶解受活化机制控制,即使添加不同浓度的AMH也没有变化。极化结果表明,随着抑制剂浓度的增加,抑制能力增强。无论反应的性质如何,AMH在合金表面的随机吸附都起到了混合型抑制剂的作用。通过Langmuir吸附等温线讨论了AMH在AISI 321表面的吸附。研究了提高溶液温度对缓蚀性能的影响。用DFT方法进行了量子化学研究,为AMH对AISI 321的吸附和抑制作用提供了合理的理论解释。
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引用次数: 5
Barrier Corrosion Protection Properties of Metakaolin Clay-Kadilux Epoxy Coatings on Galvanized Steel 偏高岭土- kadilux环氧涂料对镀锌钢的屏障防腐性能
IF 3.1 Q2 Materials Science Pub Date : 2021-03-15 DOI: 10.1155/2021/1049021
Fantaye Tasew, Ganesh Thothadri
Epoxy polymer, an illustrious barrier corrosion protective coating, was reinforced with metakaolin clay, an eco-friendly inorganic filler to enhance the barrier corrosion protection properties in water and in acidic environment on galvanized steel plates. Various proportions 0, 1, 3, 5, and 7 wt.% of metakaolin fillers were mixed intrinsically with kadilux epoxy and characterized for thermal stability, water absorption according to ASTM G31, and acid immersion according to ASTM D-570 standards, respectively. The reinforced coatings minimized the pore size and density, lower water absorption, and better acid resistance properties especially at 7 wt.% of the fillers. The thermal stability of the films improved beyond 5 wt.% of filler composition.
环氧聚合物是一种杰出的屏障防腐涂层,用偏高岭土(一种环保的无机填料)增强了镀锌钢板在水中和酸性环境中的屏障防腐性能。各种比例0、1、3、5和7 将wt%的偏高岭土填料与kadilux环氧树脂本质混合,并分别根据ASTM G31表征热稳定性、吸水性和根据ASTM D-570标准表征酸浸渍。增强涂层使孔径和密度最小化,吸水率更低,耐酸性能更好,尤其是在7 填料的重量%。薄膜的热稳定性提高到5以上 填料组合物的重量%。
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引用次数: 2
Bond Deterioration of Corroded-Damaged Reinforced Concrete Structures Exposed to Severe Aggressive Marine Environment 海洋环境腐蚀损伤钢筋混凝土结构粘结劣化研究
IF 3.1 Q2 Materials Science Pub Date : 2021-03-02 DOI: 10.1155/2021/8847716
Cecielle N. Dacuan, Virgilio Y. Abellana
Cracks lead to a reduction of the bond between concrete and reinforcing steel rebars. A considerable decrease in the bond strength is more dangerous to a structural element’s safety than the loss of the cross-sectional steel reinforcement area. The purpose of this study is to evaluate the bond strength of corroded-damaged structures exposed to severely aggressive marine environments. Eighteen (18) cube specimens with dimensions of 200   mm   x   200   mm were cast. They were reinforced with three (3) different diameters of deformed steel and were grouped as unconfined and confined. The specimen was accelerated under a simulated corrosive environment. The experiment results reveal that the bond strength of concrete and steel reinforcement is susceptible to corrosion levels. The degree of corrosion significantly affects the bond strength of concrete and steel. The bond strength and the average crack width have a strong correlation; a minimal amount of corrosion with a minimum crack width of 0.03 mm after cracking reduces the bond strength to an unacceptable level. Stirrups confinement has a significant influence on the bond strength; it provides an excellent means to counteract bond loss. The loss of bond directly affects the serviceability and ultimate strength of reinforced concrete structures. There is an exponential relationship between cement and steel reinforcement’s bond strength with the serviceability and residual strength of reinforced concrete structures.
裂缝导致混凝土和钢筋之间的粘结减少。粘结强度的大幅度下降比截面钢筋面积的损失对结构构件的安全危害更大。本研究的目的是评估腐蚀损伤结构暴露在严重侵蚀的海洋环境中的粘结强度。铸造了18个尺寸为200mm × 200mm的立方体试样。它们用三(3)种不同直径的变形钢进行加固,并分为无侧限和侧限。在模拟腐蚀环境下对试样进行加速。试验结果表明,混凝土与钢筋的粘结强度受腐蚀程度的影响。腐蚀程度显著影响混凝土与钢材的粘结强度。粘结强度与平均裂缝宽度有较强的相关性;开裂后最小裂纹宽度为0.03 mm的最小腐蚀将使粘结强度降低到不可接受的水平。马镫约束对粘结强度有显著影响;它提供了一种极好的抵消债券损失的手段。粘结损失直接影响钢筋混凝土结构的使用性能和极限强度。水泥与钢筋的粘结强度与钢筋混凝土结构的使用能力和残余强度呈指数关系。
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引用次数: 6
Role of Atmospheric Aerosol Content on Atmospheric Corrosion of Metallic Materials 大气气溶胶含量对金属材料大气腐蚀的影响
IF 3.1 Q2 Materials Science Pub Date : 2021-02-12 DOI: 10.1155/2021/6637499
M. Emetere, S. Afolalu, L. Amusan, A. Mamudu
Despite extensive work on improving atmospheric corrosion resistance in metals, i.e., steel and alloy, the corrosion rate on the metallic surface is higher at some localized geographical area of the globe. Despite the visible successes in recent coating technology in curbing environmental conditions, it is proposed that the recent increase of atmospheric bioaerosols has a significant role in the dissolution of corrosion-resistant coating over a metallic surface. In this review, the science of atmospheric corrosion on metallic materials was reviewed in the light of the chemical and physical composition of atmospheric bioaerosols and aerosols. It was observed that aside from general conditions (i.e., alloying element level, surface roughness, surface treatment, and microclimate), the bioaerosols content is essential for future research in corrosion. It is recommended that further experimental research be carried out to corroborate the science of atmospheric bioaerosols to different forms of corrosion.
尽管在提高金属(即钢和合金)的抗大气腐蚀能力方面进行了大量工作,但在全球某些局部地理区域,金属表面的腐蚀速率较高。尽管最近的涂层技术在抑制环境条件方面取得了明显的成功,但有人提出,最近大气生物气溶胶的增加在金属表面上耐腐蚀涂层的溶解中起着重要作用。本文从大气生物气溶胶和气溶胶的化学和物理组成两方面综述了金属材料大气腐蚀的研究进展。除了一般条件(即合金元素水平,表面粗糙度,表面处理和小气候)外,生物气溶胶含量对未来的腐蚀研究至关重要。建议进行进一步的实验研究,以证实大气生物气溶胶对不同形式腐蚀的科学作用。
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引用次数: 3
期刊
International Journal of Corrosion
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