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Experimental and Runge–Kutta Method Simulation to Investigate Corrosion Kinetics of Mild Steel in Sulfuric Acid Solutions 试验和龙格-库塔法模拟研究低碳钢在硫酸溶液中的腐蚀动力学
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2018-07-08 DOI: 10.1155/2018/9087101
I. Alwaan
The mild steel is extensively used in different industrial applications and the biggest problem in the application of mild steel is corrosion. In this work, the reaction kinetics of mild steel with sulfuric acid at different concentrations and at different temperatures were studied in combination with the experimental data and theoretical approach using the Runge–Kutta method. The results revealed that the rate of reaction constant for temperatures in the range of 30–50°C was changed from 2618 to 2793 L3/mol3.h, respectively. The order of reaction of mild steel was 4th order in all temperature ranges. The enthalpy, entropy, and Gibbs free energy of mild steel reaction at a temperature of 298 K were estimated. The activation energy (E/R) of the reaction was 4.829 K. It was concluded that the sulfuric acid reaction with mild steel occurred easily and the inhibitors should be used in these systems.
软钢广泛应用于不同的工业应用中,软钢应用中最大的问题是腐蚀。在这项工作中,结合实验数据和理论方法,使用Runge–Kutta方法研究了低碳钢在不同浓度和不同温度下与硫酸的反应动力学。结果表明,在30–50°C的温度范围内,反应常数的速率分别从2618变为2793 L3/mol3.h。在所有温度范围内,软钢的反应级数为4级。估算了298K温度下软钢反应的焓、熵和吉布斯自由能。反应的活化能(E/R)为4.829K。结果表明,硫酸与软钢的反应很容易发生,应在这些体系中使用抑制剂。
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引用次数: 4
Corrosion Behavior of Welded Joint of Q690 with CMT Twin Q690与CMT孪晶焊接接头的腐蚀行为
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2018-07-04 DOI: 10.1155/2018/2368717
Peng Liu, Shanguo Han, Y. Yi, Cuixia Yan
Low alloy steel of Q690 was welded with the method of CMT Twin. The corrosion behavior of welded joint had been investigated using scanning vibrating electrode technique (SVET) in 3.5% NaCl solution. The research results showed that the appearance of the troostite increased the hardness of the heat affected zone. Furthermore, the corrosion products of different microstructure were identical, and the white products (Fe(OH)2) of welded joint turned into products of rufous (Fe(OH)3). The quantitative information provided by SVET was discussed, and the corrosion degree was measured by some parameters. In comparison with other areas, the corrosion rates of the overheated zone and the base metal were higher. Then, the corrosion resistance of the weld zone with CMT Twin was greatly improved, when compared with that of the base metal. Therefore, Ni has significant influence on corrosion resistance of weld zone. In summary, it can be discovered that the corrosion rates of various zones were related to the welding heat input.
采用CMT双相焊法焊接低合金钢Q690。采用扫描振动电极技术(SVET)研究了焊接接头在3.5% NaCl溶液中的腐蚀行为。研究结果表明,矫形体的出现提高了热影响区的硬度。不同组织的腐蚀产物相同,焊接接头的白色产物(Fe(OH)2)转变为黄褐色产物(Fe(OH)3)。讨论了SVET提供的定量信息,并通过一些参数测量了腐蚀程度。与其他区域相比,过热区和母材的腐蚀速率更高。然后,与母材相比,CMT Twin焊区的耐蚀性大大提高。因此,Ni对焊缝区的耐蚀性有显著影响。综上所述,可以发现各区域的腐蚀速率与焊接热输入有关。
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引用次数: 2
Improvement of Corrosion Behavior of Nanostructured Ni Coating by Jet Electrodeposition and Laser Remelting 喷射电沉积和激光重熔改善纳米Ni涂层的腐蚀行为
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2018-07-02 DOI: 10.1155/2018/2786429
H. Fan, Yangpei Zhao, Shankui Wang
An effective method to improve corrosion resistance for the nickel coating on the stainless steel(1Cr18Ni9) is described. The nickel coating was predeposited on the 1Cr18Ni9 by using the jet electrodeposition technology. Then the laser remelting was conducted on the predeposited Ni coating in order to strengthen the coating’s microstructure and the interface between the substrate and the Ni coating. The experimental results revealed that, at current density of 40 A/dm2, the deposited coating had the optimal corrosion resistance because of refined grains and dense interior-structure. After laser remelting, the bonding state between the coating and substrate evolved to a new metallurgical combination from originally mechanical combination. The corrosion rate comparison indicated that Ni coating with compound process of jet electrodeposition and laser remelting had higher corrosion resistance compared with bare 1Cr18Ni9 as well as jet electrodeposited Ni coating.
介绍了一种提高不锈钢(1Cr18Ni9)镍镀层耐蚀性的有效方法。采用喷射电沉积技术在1Cr18Ni9上预沉积了镍涂层。然后对预沉积的Ni涂层进行激光重熔,以增强涂层的微观结构以及基体与Ni涂层之间的界面。实验结果表明,在40A/dm2的电流密度下,沉积的涂层由于晶粒细化和内部结构致密而具有最佳的耐腐蚀性。激光重熔后,涂层与基体的结合状态由原来的机械结合演变为新的冶金结合。腐蚀速率比较表明,喷射电沉积和激光重熔复合工艺的Ni涂层比裸露的1Cr18Ni9和喷射电沉积的Ni涂层具有更高的耐蚀性。
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引用次数: 1
Experimental and Theoretical Studies on the Corrosion Inhibition of Brass in Hydrochloric Acid by N-(4-((4-Benzhydryl Piperazin-1-yl) Methyl Carbamoyl) Phenyl) Furan-2-Carboxamide N-(4-((4-苄基哌嗪-1-基)甲基氨基)苯基)呋喃-2-甲酰胺对黄铜在盐酸中缓蚀作用的实验与理论研究
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2018-07-02 DOI: 10.1155/2018/9372804
N. Zulfareen, T. Venugopal, K. Kannan
The corrosion inhibition effect of N-(4-((4-Benzhydryl piperazin-1-yl) methyl Carbamoyl) Phenyl) Furan-2-Carboxamide (BFC) on brass in 1M HCl has been investigated using weight loss method, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and cyclic voltammetry (CV). The result reveals that BFC acts as a mixed type corrosion inhibitor with more pronounced effect on anodic domain and the inhibition efficiency of BFC increases with increase in temperature ranges from 30°C to 60°C. AC impedance implies thatRctvalue of BFC increases with increase in concentration. CV indicates that the addition of inhibitor controls the oxidation of the copper on the brass metal. The structural confirmation of BFC was carried out by the spectral studies like FT-IR,1H NMR,13C NMR, and the molecular weight was confirmed by LC-MS. Surface characterization of brass with BFC was analysed using scanning electron microscope (SEM). Quantum chemical parameter was used to calculate the electronic properties of BFC in order to confirm the correlation between the inhibitor effect and molecular structure of BFC. BFC has more negative charge on nitrogen and oxygen atom, which facilitates the adsorption of BFC on the surface of brass.
采用失重法、动电位极化法、电化学阻抗谱(EIS)和循环伏安法研究了N-(4-((4-苄基哌嗪-1-基)甲基氨基)苯基)呋喃-2-甲酰胺(BFC)在1M HCl中对黄铜的缓蚀作用。结果表明,BFC是一种混合型缓蚀剂,对阳极畴的缓蚀效果更为明显,在30°C至60°C的温度范围内,BFC的缓蚀效率随着温度的升高而提高。交流阻抗表明BFC的Rctv值随着浓度的增加而增加。CV表明,抑制剂的加入控制了铜在黄铜金属上的氧化。BFC的结构通过FT-IR、1H NMR、13C NMR等光谱研究进行了确证,分子量通过LC-MS进行了确证。用扫描电子显微镜(SEM)分析了BFC对黄铜表面的表征。利用量子化学参数计算了BFC的电子性质,以证实抑制剂效应与BFC分子结构之间的相关性。BFC在氮和氧原子上具有更多的负电荷,这有利于BFC在黄铜表面的吸附。
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引用次数: 19
Effect of Chloride Ion on Free Nitrite Ion in Cement 氯离子对水泥中游离亚硝酸盐离子的影响
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2018-07-02 DOI: 10.1155/2018/2940953
Xiangwei Xing, Junzhe Liu, Yanhua Dai, Mengna Yang, Yushun Li
This was an experiment in which chloride was externally permeated into cement paste. The influence of on the content and distribution of free-form in the cement paste was researched using the chemical quantitative analysis method. The action mechanism was investigated by the micro-means of X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results show that the physical competitive adsorption of with on C-S-H and the chemical substitution of to NO2-AFm caused more free-form in the cement paste. In the cement paste with chloride salt erosion, the concentration in the erosion surface was the lowest, and the concentration reached the highest value at 10mm from the erosion surface. The concentration decreased gradually with the depth from the erosion surface.
这是一个将氯化物从外部渗透到水泥浆中的实验。采用化学定量分析方法,研究了自由基对水泥浆体中自由基含量和分布的影响。利用X射线衍射(XRD)和扫描电子显微镜(SEM)对其作用机理进行了微观研究。结果表明,水对C-S-H的物理竞争吸附和对NO2-AFm的化学取代使水泥浆体更加自由。在氯盐侵蚀的水泥浆体中,侵蚀面浓度最低,在距离侵蚀面10mm处浓度最高。浓度随侵蚀面深度的增加而逐渐降低。
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引用次数: 4
Regression Analysis of Bond Parameters between Corroded Rebar and Concrete Based on Reported Test Data 基于试验数据的锈蚀钢筋与混凝土粘结参数回归分析
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2018-07-02 DOI: 10.1155/2018/5309243
H. J. Zhou, Y. F. Zhou, Y. Xu, Z. Y. Lin, F. Xing, L. Li
Reinforcement corrosion is a major cause of degradation in reinforced concrete structures. The fragile rust layer and cracking and spalling of the cover caused by splitting stress due to rust expansion can alter bond behaviors significantly. Despite extensive experimental tests, no stochastic model has yet incorporated randomness into the bond parameters model. This paper gathered published experimental data on the bond-slip parameters of pull-out specimens and beam-end specimens. Regression analysis was carried out to identify the best fit of bond strength and the corresponding slip value in the context of different corrosion levels from the recollected test results. An F-test confirmed the regression effect to be significant. Residual data were also analyzed and found to be well described by a normal distribution. Crack width data of the tested specimens were also collected. A regression analysis of the bond strength and maximum crack width was carried out given the comparative simplicity of measuring crack width versus rebar area loss. Results indicate that maximum crack width can also be used to predict bond strength degradation with similar variation magnitude.
钢筋腐蚀是钢筋混凝土结构退化的主要原因。由于锈蚀膨胀引起的劈裂应力导致的脆弱锈层和覆盖层的开裂和剥落会显著改变粘结性能。尽管进行了大量的实验测试,但还没有一个随机模型将随机性纳入债券参数模型。本文收集了已发表的拉拔试件和梁端试件粘结滑移参数的实验数据。进行回归分析,从收集的测试结果中确定不同腐蚀水平下粘结强度和相应滑移值的最佳拟合。F检验证实回归效果显著。还对残差数据进行了分析,发现正态分布可以很好地描述残差数据。还收集了试样的裂纹宽度数据。对粘结强度和最大裂缝宽度进行了回归分析,给出了测量裂缝宽度与钢筋面积损失的相对简单性。结果表明,最大裂纹宽度也可以用来预测具有相似变化幅度的粘结强度退化。
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引用次数: 4
Influence of Hot-Dip Galvanised Coating Morphology on the Adhesion of Organic Coatings Depending on the Zinc Bath Pb Content and the Postgalvanising Cooling Method 热镀锌层形态对有机涂层附着力的影响取决于锌浴铅含量和镀锌后冷却方法
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2018-07-02 DOI: 10.1155/2018/2102086
M. Nowicka-Nowak, M. Zubielewicz, H. Kania, P. Liberski, M. Sozańska
Hot-dip galvanised coatings used either alone or with an organic coating (duplex system) constitute an effective anticorrosion protection. Adhesion between the coating and the zinc substrate plays a vital role in the durability of the duplex system. Conditions of the galvanising process and alloying additives incorporated into the zinc bath influence mechanical and protective properties as well as thickness, structure, and surface morphology of the zinc coatings. The influence of the surface morphology of zinc coatings on the adhesion of organic coatings was studied. The tests were carried out on zinc coatings produced in baths with varying Pb content and by employing various cooling methods after the galvanising process. It was noted that a rapid cooling in water produces zinc coatings with a fine-grain structure, more suitable for paint application compared to the air-cooled ones, with a spangle.
热镀锌涂层单独使用或与有机涂层(双相体系)一起使用,都能形成有效的防腐保护。镀层与锌基体之间的附着力对双相体系的耐久性起着至关重要的作用。镀锌过程的条件和加入锌浴的合金添加剂影响锌涂层的机械和保护性能以及厚度、结构和表面形态。研究了锌镀层表面形貌对有机镀层附着力的影响。试验是在不同铅含量的镀液中生产的锌涂层上进行的,并在镀锌过程后采用各种冷却方法。人们注意到,在水中快速冷却会产生具有细颗粒结构的锌涂层,与风冷的锌涂层相比,它更适合油漆应用,具有闪亮的光泽。
{"title":"Influence of Hot-Dip Galvanised Coating Morphology on the Adhesion of Organic Coatings Depending on the Zinc Bath Pb Content and the Postgalvanising Cooling Method","authors":"M. Nowicka-Nowak, M. Zubielewicz, H. Kania, P. Liberski, M. Sozańska","doi":"10.1155/2018/2102086","DOIUrl":"https://doi.org/10.1155/2018/2102086","url":null,"abstract":"Hot-dip galvanised coatings used either alone or with an organic coating (duplex system) constitute an effective anticorrosion protection. Adhesion between the coating and the zinc substrate plays a vital role in the durability of the duplex system. Conditions of the galvanising process and alloying additives incorporated into the zinc bath influence mechanical and protective properties as well as thickness, structure, and surface morphology of the zinc coatings. The influence of the surface morphology of zinc coatings on the adhesion of organic coatings was studied. The tests were carried out on zinc coatings produced in baths with varying Pb content and by employing various cooling methods after the galvanising process. It was noted that a rapid cooling in water produces zinc coatings with a fine-grain structure, more suitable for paint application compared to the air-cooled ones, with a spangle.","PeriodicalId":13893,"journal":{"name":"International Journal of Corrosion","volume":" ","pages":""},"PeriodicalIF":3.1,"publicationDate":"2018-07-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://sci-hub-pdf.com/10.1155/2018/2102086","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46573983","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
Inhibition Effect of Natural Pozzolan and Zinc Phosphate Baths on Reinforcing Steel Corrosion 天然火山灰浴和磷酸锌浴对钢筋腐蚀的缓蚀作用
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2018-07-02 DOI: 10.1155/2018/9078253
A. Al-swaidani
Zinc phosphate (ZnP) baths are widely used for increasing corrosion resistance and surface preparation for painting. Studies on exploiting these baths in the reinforced concrete (RC) are still in the early stages. This is probably due to the shortcomings, such as the alkaline instability and high porosity of the obtained coatings. Use of natural pozzolan (NP) as cement replacement is growing rapidly due to its economic, ecological, and technical benefits. The combined effect of using ZnP baths and NP-based cement on the resistance of concrete against damage caused by corrosion has been investigated. Four phosphating baths were prepared: ZnP, ZnP-Ni, ZnP-Cu, and ZnP-Mn. Steel specimens were phosphated at 55-60°C for 15 min. Concrete specimens were produced with four different levels of NP: 0% (control), 10 %, 20%, and 30%. The investigation was carried out using RC specimens where a constant anodic potential was impressed after 28 and 90 days of concrete curing. The electrochemical behavior of the coated steel has further been evaluated in chloride contaminated Ca(OH)2 saturated solution (CH-Cl) using the open circuit potential (OCP), the potentiodynamic polarization, and the polarization resistance with time. The bond strength between the coated steel and concrete has been evaluated by the pull-out test. Test results showed that concrete containing NP at higher replacement levels and steel specimens treated in bication baths exhibited corrosion initiation times several times longer than the control concrete with uncoated steel. In addition, the best corrosion performance was noted in the steel specimen treated in the ZnP-Cu bath. Its corrosion density was about twentyfold lower with respect to the bare steel, and its inhibition efficiency exceeded 95% in (CH-Cl) solution. In addition, its polarization resistance was about fifteenfold lower with respect to the bare steel. SEM, EDX, and XRD techniques have been employed, as well.
磷酸锌(ZnP)浴被广泛用于提高耐腐蚀性和油漆表面处理。在钢筋混凝土(RC)中开发这些浴的研究仍处于早期阶段。这可能是由于所获得的涂层的缺点,例如碱性不稳定性和高孔隙率。天然火山灰(NP)作为水泥替代品的使用因其经济、生态和技术效益而迅速增长。研究了ZnP浴和NP基水泥对混凝土抗腐蚀损伤的联合作用。制备了四种磷化液:ZnP、ZnP-Ni、ZnP-Cu和ZnP-Mn。钢试样在55-60°C下磷化15分钟。制备了四种不同NP水平的混凝土试样:0%(对照)、10%、20%和30%。使用RC试样进行研究,其中在混凝土养护28天和90天后施加恒定的阳极电位。使用开路电位(OCP)、动电位极化和极化电阻随时间的变化,进一步评估了涂层钢在氯化物污染的Ca(OH)2饱和溶液(CH-Cl)中的电化学行为。涂层钢和混凝土之间的粘结强度已通过拉拔试验进行了评估。试验结果表明,在较高的置换水平下,含有NP的混凝土和在双电解槽中处理的钢试样的腐蚀起始时间是含有未涂覆钢的对照混凝土的几倍。此外,在ZnP-Cu浴中处理的钢试样具有最佳的腐蚀性能。其腐蚀密度比裸钢低约二十倍,在(CH-Cl)溶液中的抑制效率超过95%。此外,它的极化电阻比裸钢低约十五倍。还采用了SEM、EDX和XRD技术。
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引用次数: 2
Chemical Composition of Corrosion Products of Rebar Caused by Carbonation and Chloride 钢筋碳化和氯化物腐蚀产物的化学成分
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2018-06-19 DOI: 10.1155/2018/7479383
Jundi Geng, Junzhe Liu, Jiali Yan, M. Ba, Z. He, Yushun Li
The microstructures of steel bars were studied by X-ray photoelectron spectroscopy (XPS), and the mechanism of corrosion of steel bars under the corrosion factors was elucidated. The results show that the passivation film and corrosive surface of the steel surface in the solution of the chloride-containing salt were coarser and the surface state was denser. The main corrosion products are FeOOH and FeO. The surface of the steel immersed in the simulated carbonized solution had loose pores. The main components are FeOOH, Fe3O4, and Fe2O3. The surface of the steel bar has a large amount of yellowish brown corrosion products in the simulated carbonization and chloride salt. The surface of the corrosion products was stripped and the main components are FeOOH, Fe3O4, and FeCl3, where the content of FeOOH is as high as 60%. The peak value of iron is gradually increased from the simulated chloride salt solution to the carbonized solution to the combined effect of carbonation and chloride salt; the iron oxide content is increased and corrosion of steel is obviously serious.
利用X射线光电子能谱(XPS)对钢筋的微观结构进行了研究,阐明了腐蚀因素对钢筋腐蚀的机理。结果表明,在含氯化物的盐溶液中,钢表面的钝化膜和腐蚀表面较粗糙,表面状态较致密。主要腐蚀产物为FeOOH和FeO。浸泡在模拟碳化溶液中的钢表面具有疏松的孔隙。主要成分为FeOOH、Fe3O4和Fe2O3。钢筋表面在模拟碳化和氯化物盐中有大量黄褐色腐蚀产物。腐蚀产物的表面被剥离,主要成分为FeOOH、Fe3O4和FeCl3,其中FeOOH的含量高达60%。铁的峰值从模拟氯化物盐溶液逐渐增加到碳化溶液,这是碳酸化和氯化物盐的共同作用;氧化铁含量增加,钢的腐蚀明显严重。
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引用次数: 16
Effect of Rare-Earth Elements on the Corrosion Resistance of Flux-Cored Arc-Welded Metal with 10CrNi3MoV Steel 稀土元素对10CrNi3MoV钢药芯焊丝抗腐蚀性能的影响
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2018-06-12 DOI: 10.1155/2018/4071352
Kai Wang, Qinghua Lu, Zexin Jiang, Y. Yi, Jianglong Yi, B. Niu, Jinjun Ma, Huiping Hu
We modified the content of rare-earth elements (REE) in the flux-cored wire used to produce welds of high-strength low-alloy (HSLA) steel. The effect of REE addition on the microstructure as well as on the mechanical and electrochemical properties of the welded metal (WM) was investigated. REE-modified welded metals show very different responses during electrochemical impedance spectroscopy and the potentiodynamic polarization tests. The results indicate that the addition of REE of 0.3 wt.% facilitates a more uniform microstructure and improves both mechanical properties and corrosion resistance in welded metals.
我们对用于生产高强度低合金钢(HSLA)焊缝的药芯焊丝中稀土元素(REE)的含量进行了改进。研究了稀土元素对焊接金属微观结构以及力学和电化学性能的影响。稀土元素修饰的焊接金属在电化学阻抗谱和动电位极化测试中表现出非常不同的响应。结果表明,添加0.3wt.%的稀土元素有助于获得更均匀的微观结构,并提高焊接金属的机械性能和耐腐蚀性。
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引用次数: 3
期刊
International Journal of Corrosion
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