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Nanocomposite Coatings: Preparation, Characterization, Properties, and Applications 纳米复合涂层:制备、表征、性能和应用
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2018-02-13 DOI: 10.1155/2018/4749501
P. Nguyen-Tri, T. Nguyen, Pascal Carrière, Cuong Ngo Xuan
Incorporation of nanofillers into the organic coatings might enhance their barrier performance, by decreasing the porosity and zigzagging the diffusion path for deleterious species. Thus, the coatings containing nanofillers are expected to have significant barrier properties for corrosion protection and reduce the trend for the coating to blister or delaminate. On the other hand, high hardness could be obtained for metallic coatings by producing the hard nanocrystalline phases within a metallic matrix. This article presents a review on recent development of nanocomposite coatings, providing an overview of nanocomposite coatings in various aspects dealing with the classification, preparative method, the nanocomposite coating properties, and characterization methods. It covers potential applications in areas such as the anticorrosion, antiwear, superhydrophobic area, self-cleaning, antifouling/antibacterial area, and electronics. Finally, conclusion and future trends will be also reported.
在有机涂层中加入纳米填料可以通过降低孔隙率和改变有害物质的扩散路径来提高其阻隔性能。因此,含有纳米填料的涂层有望具有显著的防腐蚀屏障性能,并减少涂层起泡或分层的趋势。另一方面,金属涂层可以通过在金属基体中产生坚硬的纳米晶相来获得高硬度。本文综述了近年来纳米复合涂层的研究进展,从纳米复合涂层的分类、制备方法、纳米复合涂层的性能和表征方法等方面对纳米复合涂层进行了综述。它涵盖了防腐、抗磨、超疏水、自清洁、防污/抗菌和电子等领域的潜在应用。最后,报告结论和未来趋势。
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引用次数: 129
Experimental Investigation into Corrosion Effect on Mechanical Properties of High Strength Steel Bars under Dynamic Loadings 动载下腐蚀对高强钢筋力学性能影响的试验研究
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2018-01-01 DOI: 10.1155/2018/7169681
Hui Chen, Jinjin Zhang, Jin Yang, F. Ye
The tensile behaviors of corroded steel bars are important in the capacity evaluation of corroded reinforced concrete structures. The present paper studies the mechanical behavior of the corroded high strength reinforcing steel bars under static and dynamic loading. High strength reinforcing steel bars were corroded by using accelerated corrosion methods and the tensile tests were carried out under different strain rates. The results showed that the mechanical properties of corroded high strength steel bars were strain rate dependent, and the strain rate effect decreased with the increase of corrosion degree. The decreased nominal yield and ultimate strengths were mainly caused by the reduction of cross-sectional areas, and the decreased ultimate deformation and the shortened yield plateau resulted from the intensified stress concentration at the nonuniform reduction. Based on the test results, reduction factors were proposed to relate the tensile behaviors with the corrosion degree and strain rate for corroded bars. A modified Johnson-Cook strength model of corroded high strength steel bars under dynamic loading was proposed by taking into account the influence of corrosion degree. Comparison between the model and test results showed that proposed model properly describes the dynamic response of the corroded high strength rebars.
锈蚀钢筋的抗拉性能是锈蚀钢筋混凝土结构承载力评价的重要内容。本文研究了锈蚀高强钢筋在静、动荷载作用下的力学性能。采用加速腐蚀法对高强钢筋进行腐蚀,并进行了不同应变速率下的拉伸试验。结果表明:腐蚀高强钢筋的力学性能与应变速率有关,应变速率效应随腐蚀程度的增加而减小;名义屈服和极限强度的降低主要是由于截面积的减小,而极限变形的减小和屈服平台的缩短主要是由于非均匀折减处应力集中的加剧。根据试验结果,提出了腐蚀钢筋拉伸性能与腐蚀程度和应变速率之间的折减系数。考虑腐蚀程度的影响,提出了一种改进的动载腐蚀高强钢筋的Johnson-Cook强度模型。模型与试验结果的对比表明,所建模型能较好地描述锈蚀高强钢筋的动力响应。
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引用次数: 12
Numerical Simulation of Galvanic Corrosion between Carbon Steel and Low Alloy Steel in a Bolted Joint 碳钢与低合金钢螺栓连接中镀锌腐蚀的数值模拟
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2017-12-27 DOI: 10.1155/2017/6174904
R. Radouani, Y. Ech-Charqy, M. Essahli
The galvanic corrosion of a bolt joint combining carbon steel end plate and low alloy steel bolt was investigated electrochemically in a 1 M HCl solution. The corrosion parameters of the joint components were used for numerical simulation using Comsol Multiphysics software to analyze the galvanic corrosion behavior at the contact zone between the head bolt and the end plate. In this research work we evaluate the variation of the corrosion rate in the steel end plate considered as the anode, in order to determine the lifetime of the bolted assembly used in steel structures. Three materials (20MnCr5, 42CrMo4, and 32CrMoV13) and three bolts (M12, M16, and M20) were tested in two thicknesses of electrolyte 1 M HCl ( = 1 mm, = 20 mm). It is found that the corrosion rate of the anode part (end plate) is higher for 32CrMoV13 materials and it increases if both diameter of the bolt and thickness of the electrolyte increase (Cr(M20) > Cr(M16) > Cr(M12) and Cr( = 20 mm) > Cr( = 1 mm)). This corrosion rate is higher in the contact area between the bolt head and the end plate, and it decreases if we move away from this contact area.
用电化学方法研究了碳钢端板与低合金钢螺栓连接处的电化学腐蚀 M HCl溶液。使用Comsol Multiphysics软件对接头部件的腐蚀参数进行数值模拟,以分析头部螺栓和端板之间接触区的电偶腐蚀行为。在这项研究工作中,我们评估了作为阳极的钢端板中腐蚀速率的变化,以确定钢结构中使用的螺栓组件的寿命。三种材料(20MnCr5、42CrMo4和32CrMoV13)和三种螺栓(M12、M16和M20)在两种厚度的电解质1中进行了测试 M盐酸(=1 mm,=20 mm)。研究发现,对于32CrMoV13材料,阳极部分(端板)的腐蚀速率更高,并且如果螺栓直径和电解质厚度都增加(Cr(M20)>Cr(M16)>铬(M12)和Cr(=20 mm)>Cr(=1 mm))。这种腐蚀率在螺栓头和端板之间的接触区域更高,如果我们离开这个接触区域,腐蚀率就会降低。
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引用次数: 12
Electrolyte Composition for Distinguishing Corrosion Mechanisms in Steel Alloy Screening 用于识别钢合金屏蔽腐蚀机理的电解质成分
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2017-12-24 DOI: 10.1155/2017/9425864
Ingmar Bösing, J. Thöming, M. Baune
The formation and breakdown of passive layers due to pitting corrosion are a major cause of failure of metal structures. The investigation of passivation and pitting corrosion requires two different electrochemical measurements and is therefore a time consuming process. To reduce time in material characterization and to study the interactions of both mechanisms, here, a combined experiment addressing both phenomena is introduced. In the presented electrolyte the different corrosion mechanisms are distinguished and investigated by cyclic voltammograms and polarization scans. The measurements show a passive area, metastable pit growth, and pitting corrosion as well as repassivation. The pitting corrosion is separated from additional dissolution processes and the standard deviation of the corrosion potential is smaller than in other electrolytes. Both passivation and pitting corrosion can be observed in one measurement without additional corrosion attacks. The deviation between different measurements of the same steel is small; this is helpful for the screening of similar materials.
点蚀引起的钝化层的形成和破坏是金属结构失效的主要原因。钝化和点蚀的研究需要两种不同的电化学测量,因此是一个耗时的过程。为了减少材料表征的时间,并研究这两种机制的相互作用,这里引入了一个针对这两种现象的组合实验。在所提出的电解质中,通过循环伏安图和极化扫描来区分和研究不同的腐蚀机制。测量显示了钝化区、亚稳凹坑生长、点蚀以及再钝化。点蚀与其他溶解过程分开,腐蚀电位的标准偏差小于其他电解质中的标准偏差。钝化和点蚀都可以在一次测量中观察到,而无需额外的腐蚀侵蚀。同一钢材的不同测量值之间的偏差较小;这有助于类似材料的筛选。
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引用次数: 10
Experimental Study on the Influence of Sulfate Reducing Bacteria on the Metallic Corrosion Behavior under Disbonded Coating 硫酸盐还原菌对脱粘涂层下金属腐蚀行为影响的实验研究
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2017-10-23 DOI: 10.1155/2017/9740817
Qing-Miao Ding, Li-Chun Fang, Yanyu Cui, Yujun Wang
A rectangle disbonded coating simulation device was used to research the effect of sulfate reducing bacteria (SRB) on the metallic corrosion behavior under disbonded coating by the electrochemical method. The results showed that the metal self-corrosion potential at the same test point had little change in the initial experiment stage, whether the solution was without or with SRB. The potential amplitude in the solution with SRB was larger than that without SRB in the later corrosion period. The corrosion current density of the metal at the same test point increased gradually over time in the solution with or without SRB, and SRB could accelerate the corrosion of the metal in the disbonded crevice. The metal self-corrosion potential in the crevice had little change in the SRB solution environment after adding the fungicide, but the corrosion current density decreased significantly. That meant the growth and reproduction of SRB were inhibited after adding the fungicide, so the metal corrosion rate slowed down. Among the three kinds of solution environment, increasing the coating disbonded thickness could accelerate the corrosion of the metal in the crevice, and it was the largest in the solution with SRB.
利用矩形脱粘涂层模拟装置,采用电化学方法研究了硫酸盐还原菌(SRB)对脱粘涂层下金属腐蚀行为的影响。结果表明,无论溶液中是否含有SRB,同一测试点的金属自腐蚀电位在实验初期变化不大。在腐蚀后期,有SRB的溶液中的电位幅度大于没有SRB的。在有或没有SRB的溶液中,同一测试点的金属腐蚀电流密度随着时间的推移逐渐增加,SRB可以加速金属在剥离缝隙中的腐蚀。添加杀菌剂后,SRB溶液环境中缝隙中的金属自腐蚀电位变化不大,但腐蚀电流密度显著降低。这意味着添加杀菌剂后SRB的生长和繁殖受到抑制,因此金属腐蚀速率减慢。在三种溶液环境中,增加涂层剥离厚度会加速缝隙中金属的腐蚀,其中SRB溶液中的腐蚀最大。
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引用次数: 4
Effect of Microstructure on Hydrogen Diffusion in Weld and API X52 Pipeline Steel Base Metals under Cathodic Protection 阴极保护下焊缝及API X52管线钢基体中氢扩散的微观组织影响
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2017-10-12 DOI: 10.1155/2017/4927210
R. C. Souza, L. R. Pereira, L. M. Starling, J. N. Pereira, T. A. Simões, J. Gomes, A. Bueno
The aim of this research was to evaluate the influence of microstructure on hydrogen permeation of weld and API X52 base metal under cathodic protection. The microstructures analyzed were of the API X52, as received, quenched, and annealed, and the welded zone. The test was performed in base metal (BM), quenched base metal (QBM), annealed base metal (ABM), and weld metal (WM). Hydrogen permeation flows were evaluated using electrochemical tests in a Devanathan cell. The potentiodynamic polarization curves were carried out to evaluate the corrosion resistance of each microstructure. All tests were carried out in synthetic soil solutions NS4 and NS4 + sodium thiosulfate at 25°C. The sodium thiosulfate was used to simulate sulfate reduction bacteria (SRB). Through polarization, assays established that the microstructure does not influence the corrosion resistance. The permeation tests showed that weld metal had lower hydrogen flow than base metal as received, quenched, and annealed.
本研究的目的是评价阴极保护下焊缝和API X52母材微观组织对渗氢的影响。所分析的组织为API X52的接收、淬火、退火和焊接区。试验在母材(BM)、淬火母材(QBM)、退火母材(ABM)和焊接金属(WM)中进行。在Devanathan电池中使用电化学测试来评估氢渗透流动。通过动电位极化曲线对各组织的耐蚀性进行了评价。所有试验均在合成土壤溶液NS4和NS4 +硫代硫酸钠中进行,温度为25℃。采用硫代硫酸钠模拟硫酸盐还原菌(SRB)。通过极化分析,确定了微观组织不影响耐蚀性。渗透试验表明,在接收、淬火和退火过程中,焊缝金属的氢流量低于母材。
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引用次数: 7
Research of Microorganism Corrosion Properties of 2024-T31 Aluminum-Magnesium Alloy in Oil-Water System 2024-T31铝镁合金油水体系微生物腐蚀性能研究
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2017-04-11 DOI: 10.1155/2017/5041347
Yanyu Cui, Jia Li, Qing-Miao Ding
The surface analysis techniques and chemical technical means (polarization curves and AC impedance technique) were applied to research the corrosion characteristics of microorganisms SRB of 2024-T31 aluminum-magnesium alloy in the oil-water system, and the corrosion mechanism was finally analyzed. The results showed that SRB accelerate the corrosion process and cause uneven pitting on the surface of the metal matrix. Passive and biological films control the corrosion of the metal substrate in bacterial oil-water system. In the initial stage of immersion, a loose and uneven biofilm formed on the surface of substrate which accelerated its corrosion. In the midterm, the effect of biofilm gradually weakened while the protective effect of the passive film grew more insistently; the rate of corrosion slowed down. In the later period, localized corrosion cell of large cathode/small anode formed on the surface of the substrate which accelerates the corrosion.
应用表面分析技术和化学技术手段(极化曲线和交流阻抗技术)研究了2024-T31铝镁合金微生物SRB在油水系统中的腐蚀特性,并对其腐蚀机理进行了分析。结果表明,SRB加速了腐蚀过程,导致金属基体表面出现不均匀点蚀。钝化膜和生物膜控制细菌油水系统中金属基体的腐蚀。浸泡初期,基体表面形成疏松不均匀的生物膜,加速了基体的腐蚀。在中期,生物膜的保护作用逐渐减弱,而被动膜的保护效果则持续增长;腐蚀速度减慢了。后期,基体表面形成了大阴极/小阳极的局部腐蚀池,加速了腐蚀。
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引用次数: 3
Electrodeposited Reduced Graphene Oxide Films on Stainless Steel, Copper, and Aluminum for Corrosion Protection Enhancement 不锈钢、铜和铝表面电沉积还原氧化石墨烯膜增强防腐性能
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2017-04-02 DOI: 10.1155/2017/6939354
Abdulkareem M. A. Al-Sammarraie, Mazin Hasan Raheema
The enhancement of corrosion protection of metals and alloys by coating with simple, low cost, and highly adhered layer is still a main goal of many workers. In this research graphite flakes converted into graphene oxide using modified Hammers method and then reduced graphene oxide was electrodeposited on stainless steel 316, copper, and aluminum for corrosion protection application in seawater at four temperatures, namely, 20, 30, 40, and 50°C. All corrosion measurements, kinetics, and thermodynamics parameters were established from Tafel plots using three-electrode potentiostat. The deposited films were examined by FTIR, Raman, XRD, SEM, and AFM techniques; they revealed high percentages of conversion to the few layers of graphene with confirmed defects.
通过具有简单、低成本和高粘附层的涂层来增强金属和合金的腐蚀防护仍然是许多工人的主要目标。在这项研究中,使用改进的Hammers方法将石墨片转化为氧化石墨烯,然后在不锈钢316、铜和铝上电沉积还原的氧化石墨烯。在20、30、40和50°C的四个温度下,用于海水中的防腐应用。所有腐蚀测量、动力学和热力学参数都是使用三电极恒电位仪根据塔菲尔图确定的。通过红外光谱、拉曼光谱、X射线衍射、扫描电镜和原子力显微镜对沉积的薄膜进行了检测;他们揭示了高百分比的转化为具有确认缺陷的几层石墨烯。
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引用次数: 22
Semiempirical Theoretical Studies of 1,3-Benzodioxole Derivatives as Corrosion Inhibitors 1,3-苯并二恶唑衍生物作为缓蚀剂的半经验理论研究
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2017-03-20 DOI: 10.1155/2017/8915967
O. El-Shamy
The efficiency of 1,3-benzodioxole derivatives as corrosion inhibitors is theoretically studied using quantum chemical calculation and Quantitative Structure Activity Relationship (QSAR). Different semiempirical methods (AM1, PM3, MNDO, MINDO/3, and INDO) are applied in order to determine the relationship between molecular structure and their corrosion protection efficiencies. Different quantum parameters are obtained as the energy of highest occupied molecular orbital , the energy of the lowest unoccupied molecular orbital , energy gap , dipole moment μ, and Mulliken charge on the atom. QSAR approach is applied to elucidate some important parameters as the hydrophobicity (Log P), surface area (S.A), polarization , and hydration energy ().
利用量子化学计算和定量构效关系(QSAR)对1,3-苯并二氧唑衍生物作为缓蚀剂的缓蚀效果进行了理论研究。采用不同的半经验方法(AM1、PM3、MNDO、MINDO/3和INDO)来确定分子结构与其防腐效率之间的关系。获得了不同的量子参数,如最高被占据分子轨道的能量、最低未被占据分子轨的能量、能隙、偶极矩μ和原子上的穆利肯电荷。应用QSAR方法阐明了疏水性(LogP)、表面积(S.A)、极化和水合能()等重要参数。
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引用次数: 11
Sealing of PEO Coated AZ91 Magnesium Alloy Using La-Based Solutions 用la基溶液密封PEO涂层AZ91镁合金
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2017-01-30 DOI: 10.1155/2017/5305218
L. Pezzato, K. Brunelli, Riccardo Babbolin, P. Dolcet, M. Dabalà
In this work, solutions containing lanthanum salts were used for a post-treatment of sealing to increase the corrosion resistance of PEO coated AZ91 alloy. PEO coatings were produced on samples of AZ91 magnesium alloy using an alkaline solution containing sodium hydroxide, sodium phosphates, and sodium silicates. The sealing treatment was performed in a solution containing 12 g/L of La(NO3)3 at pH 4 at different temperatures and for different treatment times. Potentiodynamic polarization test, an EIS test, showed that the sealing treatment with solution containing lanthanum nitrate caused a remarkable increase in the corrosion resistance. The corrosion behavior was correlated with the surface morphology and elemental composition evaluated with scanning electron microscope (SEM), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). In particular, the sealing treatment at 50°C for 30 min resulted in being the most promising to increase the corrosion properties of PEO treated samples because of the formation of a homogeneous sealing layer, mainly composed of La(OH)3.
在这项工作中,含有镧盐的溶液被用于密封的后处理,以提高PEO涂层的AZ91合金的耐腐蚀性。使用含有氢氧化钠、磷酸钠和硅酸钠的碱性溶液在AZ91镁合金样品上制备PEO涂层。密封处理是在含有12 g/L的La(NO3)3在不同温度和不同处理时间下在pH 4下的浓度。电化学阻抗谱(EIS)测试表明,用含有硝酸镧的溶液进行密封处理可显著提高耐腐蚀性。腐蚀行为与扫描电子显微镜(SEM)、X射线衍射(XRD)和X射线光电子能谱(XPS)评估的表面形态和元素组成有关。特别是,在50°C下密封处理30 min导致最有希望提高PEO处理样品的腐蚀性能,因为形成了主要由La(OH)3组成的均匀密封层。
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引用次数: 33
期刊
International Journal of Corrosion
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