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Inhibition of API 5L X52 Pipeline Steel Corrosion in Acidic Medium by Gemini Surfactants: Electrochemical Evaluation and Computational Study Gemini表面活性剂对酸性介质中API 5L X52管线钢腐蚀的抑制作用:电化学评价与计算研究
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2019-03-21 DOI: 10.1155/2019/4857181
Ibrahim Hamed, M. M. Osman, O. H. Abdelraheem, M. Nessim, Maryam Galal El mahgary
The efficiency of three new synthesized Gemini surfactants (namely, A312, A314, and A316) of the type 4,4-[1,4phenylenebis(azanylylidene)bis(N,N-dimethyl-N-alkylaminium] bromide is evaluated as corrosion inhibitors for carbon steel API 5L X52 grade in 1M HCl. The relation between the experimental inhibition efficiency and theoretical chemical parameters obtained by computational calculation in order to predict the behavior of the organic compounds as corrosion inhibitors was instigated. The chemical structures were elucidated using1HNMR spectra. Inhibition performance was investigated by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and weight loss tests. The polarization curves show that applied surfactants act as mixed type inhibitors. Nyquist plots showed the semicircle capacitive loop with different surfactants and concentrations. The inhibition efficiency orders are A312 > A314 > A316 with the highest efficiency of 94.87% for A312. Adsorption of inhibitors on API X52 steel surface was found to obey Langmuir isotherm. Theoretical evaluation of the inhibitory effect was performed by computational quantum chemical calculations. The molecule structural parameters (EHOMO), (ELUMO), energy gap (ΔE), and the dipole moment (μ) were determined. The results of experimental inhibition efficiency and theoretical calculated quantum parameters were subjected to correlation analysis.
研究了新合成的3种Gemini型表面活性剂(A312、A314和A316)(4,4-[1,4苯基双(氮杂基)双(N,N-二甲基-N-烷基胺]溴)在1M盐酸中作为API 5L X52级碳钢的缓蚀剂的效果。通过计算得到实验缓蚀效率与理论化学参数之间的关系,以预测有机化合物作为缓蚀剂的行为。用1hnmr谱分析了其化学结构。通过动电位极化、电化学阻抗谱(EIS)和失重试验考察了缓蚀性能。极化曲线表明,表面活性剂起混合型抑制剂的作用。Nyquist图显示了不同表面活性剂和浓度下的半圆形电容环。缓蚀效率顺序为A312 > A314 > A316,其中A312的缓蚀效率最高,为94.87%。抑制剂在API X52钢表面的吸附服从Langmuir等温线。通过计算量子化学计算对抑制效果进行了理论评价。测定了分子结构参数(EHOMO)、(ELUMO)、能隙(ΔE)和偶极矩(μ)。实验抑制效率与理论计算的量子参数进行了相关分析。
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引用次数: 9
Corrosive Environment Assessment and Corrosion-Induced Rockbolt Failure Analysis in a Costal Underground Mine 某大型地下矿山腐蚀环境评价及锚杆腐蚀失效分析
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2019-03-04 DOI: 10.1155/2019/2105842
Q. Guo, Jiliang Pan, Min Wang, M. Cai, Xun Xi
As an effective ground-reinforcing system, rockbolts have been widely used in underground excavations. Corrosion of rockbolts has been one of the most reasons for rockbolts system failure. In this paper, the chemical composition and pH values of the groundwater in Sanshandao Gold mine are first tested. Corrosion of the slotted rockbolts used in roadways of the mine is analysed. The corrosion rate of rockbolts is evaluated based on experimental results from similar corrosive conditions. A time-dependent analytical model on anchoring force degradation caused by corrosion of the rockbolt is developed. Furthermore, the effects of corrosion rate and geometric parameters of the slotted rockbolts on anchoring force degradation are discussed. Suggestions on rockbolts support design in corrosive conditions are given. It has been found that, with the corrosion time increasing, the anchoring force between the rock and the rockbolt gradually decreases. The larger the corrosion rate is, the faster the anchoring force decreases. For long-term service roadways under corrosive conditions, a slotted rockbolt with a smaller radius and thicker wall can enhance the anchoring force.
锚杆作为一种有效的地基加固系统,在地下开挖中得到了广泛的应用。锚杆腐蚀是锚杆系统失效的主要原因之一。本文对三山岛金矿地下水的化学成分和pH值进行了初步测定。对该矿巷道用槽形锚杆的腐蚀进行了分析。根据类似腐蚀条件下的试验结果,对锚杆的腐蚀速率进行了评价。建立了锚杆腐蚀引起锚固力退化的时效分析模型。此外,还讨论了槽形锚杆腐蚀速率和几何参数对锚固力退化的影响。对腐蚀条件下锚杆支护的设计提出了建议。研究发现,随着腐蚀时间的增加,岩石与锚杆之间的锚固力逐渐减小。腐蚀速率越大,锚固力减小越快。对于腐蚀条件下长期服务的巷道,采用半径较小、壁厚较厚的缝状锚杆可以提高锚固力。
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引用次数: 12
Corrosion Inhibition of Mild Steel by Poly(butylene succinate)-L-histidine Extended with 1,6-diisocynatohexane Polymer Composite in 1 M HCl 聚(丁二酸丁二醇酯)-L-组氨酸与1,6-二异氰酸酯-己烷聚合物复合物在1M盐酸中对软钢的缓蚀作用
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2019-03-03 DOI: 10.1155/2019/7406409
M. G. Tsoeunyane, M. Makhatha, O. Arotiba
The ecofriendly poly(butylene succinate) extended with 1,6-diisocynatohexane composted with L-histidine (PBSLH) polymer composite was synthesized by condensation polymerization. The polymer composite was characterized by Fourier transform infrared (FTIR), X-ray diffraction (XRD), and scanning electron microscope (SEM-EDX). The inhibition action of the polymer composite was investigated by conventional weight loss, potentiodynamic polarization, variable amplitude micro (VASP), and electrochemical impedance spectroscopy (EIS). The maximum corrosion inhibition efficiency of 78 % was obtained at concentration level of 600 ppm. The results revealed PBSLH as a mixed type corrosion inhibitor. The thermodynamic and kinetic parameters also revealed adsorption of PBSLH on to mild surface as exothermic and the adsorption was conformed to Langmuir model. The morphology of mild steel coupons was investigated by SEM and atomic force microscope (AFM) and the results showed PBSLH to have inhibited corrosion on mild steel in 1 M HCL.
采用缩聚法制备了l -组氨酸(PBSLH)聚合物复合材料- 1,6-二异辛己烷延伸聚丁二酸丁二烯复合材料。采用傅里叶变换红外(FTIR)、x射线衍射(XRD)和扫描电镜(SEM-EDX)对聚合物复合材料进行了表征。采用常规失重法、动电位极化法、变振幅微谱法(VASP)和电化学阻抗谱法(EIS)研究了聚合物复合材料的缓蚀作用。在浓度为600 ppm时,缓蚀效率最高,达到78%。结果表明,PBSLH是一种混合型缓蚀剂。热力学和动力学参数也表明PBSLH在温和表面的吸附为放热吸附,符合Langmuir吸附模型。用SEM和原子力显微镜(AFM)研究了低碳钢片的形貌,结果表明PBSLH在1 M HCL中对低碳钢具有抑制腐蚀的作用。
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引用次数: 41
A Study of Galvanic Corrosion in Stagnant Ammonium Bisulfide Solution 二硫化铵溶液中的电腐蚀研究
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2019-02-05 DOI: 10.1155/2019/1325169
H. Al-Mazeedi, A. Al-Farhan, N. Tanoli, L. Abraham
Galvanic corrosion of carbon steel (CS) coupled to four different alloys, namely, 316 SS, 321 SS, Incoloy 825, and 2205 SS, was studied in deaerated 3.5% ammonium bisulfide solution (ABS) at 60°C by electrochemical techniques under stagnant condition. The electrochemical work included the measurements of the potential of separate alloys as well as the measurements of galvanic potential and galvanic current as a function of time and Evans (polarization) diagrams of coupled metals. The impact of galvanic coupling on the anodic and cathodic reaction rates was determined. It was found that the CS suffered galvanic corrosion when it was coupled to all of the selected alloys but at different rates; so, it is recommended to avoid the galvanic coupling of CS with any of the noble alloys in stagnant deaerated 3.5% ABS at 60°C. Results indicated that the best alloy to be used with the CS in stagnant deaerated 3.5% ABS solution at 60°C is SS 2205 since the galvanic couple has the lowest CR with a less negative Ecorr value, indicating that CS corrodes at a lower rate when it is coupled to SS2205 in this environment.
采用电化学技术研究了碳钢(CS)与316 SS、321 SS、incoly 825和2205 SS 4种不同合金在60℃脱氧3.5%二硫化铵溶液(ABS)中的电偶腐蚀。电化学工作包括测量单独合金的电势,以及测量偶联金属的电势和电流随时间的函数和埃文斯(极化)图。测定了电偶联对阳极和阴极反应速率的影响。结果表明,当CS与所选合金耦合时,CS均受到电偶腐蚀,但腐蚀速率不同;因此,在60℃的滞气脱氧3.5% ABS中,建议避免CS与任何贵金属合金的电偶。结果表明,在60°C的停滞无氧3.5% ABS溶液中,与CS一起使用的最佳合金是SS2205,因为电偶的CR最低,Ecorr负值较小,表明CS在该环境中与SS2205耦合时腐蚀速率较低。
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引用次数: 4
Isothermal Oxidation Behaviour of 69.5Fe-14Ni-9Al-7.5Cr Alloy at High Temperatures 69.5Fe-14Ni-9Al-7.5Cr合金的高温等温氧化行为
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2019-02-03 DOI: 10.1155/2019/8517648
E. Basuki, Dedi Chandra Nababan, F. Muhammad, A. Korda, D. Prajitno
A series of experiments have been conducted to study the resistance of isothermal oxidation in 69.5Fe-14Ni-9Al-7.5Cr (% wt) alloys with some temperature variations of 800, 900, and 1000°C and each temperature is tested for 1, 10, 50, and 150 hours. Based on the analysis conducted on the test results, it is known that the higher the oxidation temperature, the faster the oxidation rate. As for the duration of oxidation, the longer the testing time is, the smaller the weight change per unit sample area is, indicated by a sloping graph. The oxide products found in this study were Fe2O3, Fe3O4, α-Al2O3, NiO, Cr2O3, and NiCr2O4. The rate of oxidation of this alloy at each temperature follows a logarithmic equation indicating that the oxide layer formed is very thin and can protect the metal surface well. The oxidation rate constants at temperatures of 800, 900, and 1000°C are 5.15E-05, 5.57E-05, and 6.74E-05 gr.cm−2, respectively.
进行了一系列实验来研究69.5Fe-14Ni-9Al-7.5Cr(%wt)合金在800、900和1000°C的温度变化下的等温氧化电阻,每个温度测试1、10、50和150小时。根据对测试结果进行的分析可知,氧化温度越高,氧化速率越快。至于氧化的持续时间,测试时间越长,单位样品面积的重量变化就越小,如倾斜图所示。本研究中发现的氧化物产物为Fe2O3、Fe3O4、α-Al2O3、NiO、Cr2O3和NiCr2O4。这种合金在每个温度下的氧化速率遵循对数方程,表明形成的氧化层非常薄,可以很好地保护金属表面。800、900和1000°C温度下的氧化速率常数分别为5.15E-05、5.57E-05和6.74E-05 gr.cm−2。
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引用次数: 2
Investigation on the Relationship between the Surface Chemistry and the Corrosion Resistance of Electrochemically Nitrided AISI 304 Stainless Steel 电化学氮化AISI 304不锈钢表面化学与耐蚀性关系的研究
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2019-02-03 DOI: 10.1155/2019/7023283
J. Rocha, Rafael dos Santos Pereira, M. C. L. de Oliveira, R. A. Antunes
The relationship between the surface chemistry and the corrosion resistance of electrochemically nitrided AISI 304 stainless steel samples has been investigated. The nitriding treatment was carried out in HNO3 0.1 M and HNO3 0.1 M + KNO3 0.5 M at room temperature. Samples were subjected to the nitriding procedure for 30 minutes under a cathodic potential of -0.7 VAg/AgCl. The chemical composition of the nitrided layers was assessed by X-ray photoelectron spectroscopy (XPS). Depth profiles of the main elements present in the nitrided layers were also obtained by XPS by etching them with argon ions. The corrosion behavior of the nitrided samples was evaluated by potentiodynamic polarization. The results showed that the nitrided layers consisted of a mixture of chromium nitrides, chromium oxides, iron oxides/oxyhydroxides, and nickel oxide. The best corrosion resistance was obtained by electrochemical nitriding in the HNO3 0.1 M + KNO3 0.5 M solution. This result could be correlated with the composition and thickness of the nitrided layer.
研究了电化学氮化AISI 304不锈钢样品的表面化学性质与耐蚀性之间的关系。氮化处理在0.1 HNO3中进行 M和HNO3 0.1 M+KNO3 0.5 M。样品在-0.7VAg/AgCl的阴极电位下进行氮化处理30分钟。通过X射线光电子能谱(XPS)评估氮化层的化学组成。通过用氩离子蚀刻氮化层,还通过XPS获得了氮化层中存在的主要元素的深度分布。通过动电位极化法对氮化样品的腐蚀行为进行了评价。结果表明,氮化层由氮化铬、氧化铬、氧化铁/氢氧化物和氧化镍的混合物组成。在0.1 HNO3中进行电化学氮化,获得了最佳的耐腐蚀性 M+KNO3 0.5 M溶液。该结果可以与氮化层的组成和厚度相关。
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引用次数: 8
Corrosion Failure of AISI4340 Steel in Oxygen-Containing Aqueous Chloride Solution AISI4340钢在含氧氯化物水溶液中的腐蚀失效
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2019-01-23 DOI: 10.1155/2019/5318290
Ping-Zhu Zhang, Yafei Shi, H. Zhao, Fu-xiang Zhang, Guoqiang Zhang, Sixian Rao
Stress corrosion cracking behavior of 4340 steel in oxygen-containing or chloride containing aqueous solution was researched, the tensile experiment results indicated 100°C deaerated distilled water, the rupture of 4340 steel mainly belongs to ductile fracture, the addition of oxygen or chloride would increase the SCC tendency of 4340 steel and transformed the rupture mechanism from ductile fracture to brittle rupture, the existence of oxygen or chloride would decreaseKISCCof 4340 steel in 100°C aqueous solution slightly, the simultaneous action of oxygen and chloride existed, and the simultaneous action would further increase the SCC tendency of 4340 steel in aqueous solution.
对4340钢在含氧或含氯水溶液中的应力腐蚀开裂行为进行了研究,拉伸实验结果表明,在100°C的脱氧蒸馏水中,4340钢的断裂主要属于韧性断裂,氧或氯的加入会增加4340钢的SCC倾向,使断裂机制由韧性断裂转变为脆性断裂。氧或氯化物的存在会使4340钢在100℃水溶液中的sccc略有降低,氧和氯化物同时存在,同时作用会进一步增加4340钢在水溶液中的sccc倾向。
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引用次数: 2
The Effect of Chlorine Ion on Metal Corrosion Behavior under the Scratch Defect of Coating 涂层划伤缺陷下氯离子对金属腐蚀行为的影响
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2019-01-23 DOI: 10.1155/2019/7982893
Yanyu Cui, Yongxiang Qin, Dilinuer Dilimulati, Yujun Wang
The influence of chloride ion on the corrosion of metal under coating with scratch defects was researched by wire beam electrode (WBE) technology and electrochemical impedance spectroscopy (EIS) technology. The results showed that the current of metal surface could be characterized by the WBE technology. In the case of scratches on the coating, the location of the damage always showed an anodic current, and the cathodic reaction took place adjacent to the damaged location. The cathode area surrounded the defect and migrated to the far end over time. With the increase of Cl- concentration, the corrosion reaction speeded up, the rate of cathode migration also increased, and the speed of coating stripping did as well. Combined with electrochemical impedance spectroscopy, uniform laws were obtained.
采用线束电极(WBE)技术和电化学阻抗谱(EIS)技术研究了氯离子对带划痕缺陷涂层下金属腐蚀的影响。结果表明,WBE技术可以表征金属表面的电流。在涂层出现划痕的情况下,损伤部位始终呈现阳极电流,在损伤部位附近发生阴极反应。阴极区围绕缺陷并随时间迁移到远端。随着Cl-浓度的增加,腐蚀反应速度加快,阴极迁移速度加快,涂层剥离速度加快。结合电化学阻抗谱法,得到了均匀规律。
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引用次数: 14
Corrosion Study of Aluminum Alloy 3303 in Water-Ethylene Glycol Mixture: Effect of Inhibitors and Thermal Shocking 3303铝合金在水-乙二醇混合物中的腐蚀研究:缓蚀剂和热冲击的影响
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2019-01-10 DOI: 10.1155/2019/9020489
Mohammad Asadikiya, Y. Zhong, M. Ghorbani
Three types of corrosion inhibitors consisting of sodium diphosphate (Na2H2P2O7), sodium benzoate (NaC7H5O2), and sodium tetraborate (Na2B4O7) were evaluated to analyze their effectiveness to inhibit the aluminum alloy 3303 (UNS A93303) against corrosion, in water-ethylene glycol (C2H6O2) mixture. Potentiodynamic polarization tests were carried out to study the effect of each chemical. The temperature of solutions was 88°C and the aluminum samples were coupled with five other metals consisting of mild steel, stainless steel, brass, copper, and solder to include the effect of galvanic corrosion. The results showed that sodium diphosphate can effectively protect the aluminum alloy 3303 in comparison with two other chemicals. The effect of thermal shocking on the corrosivity of water-ethylene glycol solution was also investigated. It was indicated that the corrosivity of water-ethylene glycol solution increases because of thermal shocking, which oxidizes the aqueous ethylene glycol. The corrosion rate of aluminum alloy 3303 coupled with the five metals in thermal shocked water-ethylene glycol solution is 142 mpy, while it is 94 mpy in fresh water-ethylene glycol solution.
评价了由二磷酸钠(Na2H2P2O7)、苯甲酸钠(NaC7H5O2)和四硼酸钠(Na2B4O7)组成的三种缓蚀剂对铝合金3303(UNS A93303)在水-乙二醇(C2H6O2)混合物中的缓蚀效果。进行了电位动力学极化试验,以研究每种化学物质的影响。溶液温度为88°C,铝样品与其他五种金属结合,包括软钢、不锈钢、黄铜、铜和焊料,以包括电偶腐蚀的影响。结果表明,与其他两种化学物质相比,二磷酸钠能有效地保护3303铝合金。研究了热冲击对水-乙二醇溶液腐蚀性的影响。结果表明,乙二醇水溶液的腐蚀性是由于热冲击氧化乙二醇水而增加的。3303铝合金与五种金属在热冲击水乙二醇溶液中的腐蚀速率为142 mpy,而它是94 mpy在淡水乙二醇溶液中。
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引用次数: 13
Microstructure and Damping Capacity of ZK60 Alloy Sheets Fabricated by Twin Roll Casting and Hot Rolling Process 双辊铸造和热轧ZK60合金薄板的组织与阻尼性能
IF 3.1 Q4 ELECTROCHEMISTRY Pub Date : 2019-01-10 DOI: 10.1155/2019/2618737
Hongmei Chen, Xiaowen Li
ZK60 magnesium alloy sheets with 0.65 mm thickness were successfully fabricated by twin roll casting (TRC) and subsequent hot rolling process. Fine equiaxed grains were obtained after T6 treatment by the short-term TRC and hot rolling process, and the grain size for different reduction ratio per pass was similar. The studied sheets exhibited high strength and elongation, and the tensile strength, yield strengths, and elongation for the 10% and 30% reduction per pass were above 400 MPa, 300 MPa, and 17.0 %, respectively. The damping capacity values at low strain decreased with increasing the reduction ration per pass and the values at high strain were similar for the different reduction ration per pass. The lower reduction ratio per pass and the heat treatment between rolling passes can improve the mobility of dislocations, which indicated that this process was beneficial for improving damping capacity. Compared with higher reduction ratio per pass, the high tensile properties and damping capacity were obtained by 10% reduction per pass hot rolling process.
采用双辊铸造和后续热轧工艺成功制备了厚度为0.65 mm的ZK60镁合金板材。经T6短时间TRC和热轧工艺处理后得到细小的等轴晶粒,不同次径压下的晶粒尺寸相似。所研究的板材具有较高的强度和伸长率,每道次折减10%和30%时的抗拉强度、屈服强度和伸长率分别大于400 MPa、300 MPa和17.0%。低应变下的阻尼能力值随每道次压缩比的增大而减小,高应变下不同的每道次压缩比的阻尼能力值基本一致。较低的单道次压下率和轧制道次之间的热处理可以改善位错的迁移率,表明该工艺有利于提高阻尼能力。与较高的单道次压下率相比,单道次压下率为10%的热轧工艺获得了较高的拉伸性能和阻尼性能。
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引用次数: 3
期刊
International Journal of Corrosion
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