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A case study for 3D scanning-based quantitative quality control during key stages of composite small craft production 基于三维扫描的复合材料小工艺生产关键阶段定量质量控制案例研究
IF 2.2 3区 工程技术 Q2 ENGINEERING, MARINE Pub Date : 2023-01-01 DOI: 10.1016/j.ijnaoe.2023.100534
Dong-Kun Lee , Bon-Yeong Park

Composite small crafts are manufactured in a job-shop system that prioritizes delivery times and creates various small-scale products using flexible equipment and worker operations. The process involves layering composite materials onto a mold to form the product through molding. Three intermediate stages must be completed before the final product, including mock-up, mold, and small craft. The stability and performance of the small craft rely on the accuracy of the mock-up and mold production. However, repeated molding can cause deformation and worker skill level affects product quality, leading to inconsistent results. This study aimed to improve the quality control of composite small crafts in leisure boat shipyards. We propose developing a high-precision digital shape model using 3D scanning of intermediate products such as the ship body frame, finished mold, and shaped hull of the FRP small craft to enable quantitative quality control and identify shape deviations.

复合小型工艺品是在作业车间系统中制造的,该系统优先考虑交货时间,并使用灵活的设备和工人操作创造各种小型产品。该工艺包括将复合材料分层到模具上,通过成型形成产品。在最终产品之前必须完成三个中间阶段,包括模型,模具和小工艺。小型工艺的稳定性和性能依赖于模型和模具制作的准确性。然而,重复成型会造成变形,工人的技能水平影响产品质量,导致结果不一致。本研究旨在改善休闲船坞复合小型艇的品质控制。我们建议开发一个高精度的数字形状模型,使用3D扫描中间产品,如船体框架、成品模具和玻璃钢小船的成型船体,以实现定量质量控制和识别形状偏差。
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引用次数: 0
Potential energy savings of air lubrication technology on merchant ships 商船空气润滑技术的节能潜力
IF 2.2 3区 工程技术 Q2 ENGINEERING, MARINE Pub Date : 2023-01-01 DOI: 10.1016/j.ijnaoe.2023.100530
Young-Rong Kim, Sverre Steen

As the reduction of greenhouse gas emissions has become an important issue, measures and devices to reduce energy consumption are in increasing demand. In this study, the potential energy saving due to the application of air lubrication technology in merchant ships is analyzed. We propose a simplified empirical model, covering three different air lubrication technologies, based on the experimental results and assumptions taken in the existing studies. The bottom surface area covered with air is important for the efficiency of the air lubrication system, according to the sensitivity analysis. From the global fleet analysis, net-percentage power saving varies according to the operational profile as well as the technology. Net-percentage power savings of 2–5% from air bubble, 8–14% from air layer, and 16–22% from air cavity technology were obtained assuming calm-water conditions. The methodology can be adopted in early design stage and fleet-wide analyses of various energy-saving measures.

随着减少温室气体排放成为一个重要的问题,减少能源消耗的措施和设备的需求越来越大。本文对空气润滑技术在商船上的应用所带来的节能潜力进行了分析。基于实验结果和现有研究的假设,我们提出了一个简化的经验模型,涵盖了三种不同的空气润滑技术。根据灵敏度分析,空气覆盖的底表面积对空气润滑系统的效率有重要影响。从全球车队的分析来看,净节能百分比根据运营概况和技术而有所不同。假设静水条件下,气泡技术的净节电率为2-5%,空气层技术为8-14%,空腔技术为16-22%。该方法可用于各种节能措施的早期设计阶段和全船范围的分析。
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引用次数: 0
Wave height measurement scheme using wave detector based on convolutional neural network and PPM calculator with ocean wave images 基于卷积神经网络的检波器和PPM计算器的海浪图像波高测量方案
IF 2.2 3区 工程技术 Q2 ENGINEERING, MARINE Pub Date : 2023-01-01 DOI: 10.1016/j.ijnaoe.2023.100542
Il-Kyu Hwang , Minkyu Lee , Junsub Han , Jeeun Choi

The measurement of wave height is essential for weather analysis, safe navigation of ships, and ship design. This study proposes a low-cost and direct method for measuring wave height using ocean wave images. The proposed scheme comprises a Wave Detector based on Convolutional Neural Networks that takes two-dimensional ocean images as input, and a PPM Calculator that measures the size of an object in the image. The study explains the configuration and implementation of the Wave Detector and the basic principle of the PPM surface generating method for the PPM Calculator, with support from ground experiments. The proposed scheme is validated using two types of wave height measurement sensors and three types of real ocean images for the Wave Detector, as well as two rounds of ground experiments for the PPM Calculator.

The results show that the wave height values measured by the proposed scheme are highly consistent with the values from the measurement sensors.

波浪高度的测量对于天气分析、船舶安全航行和船舶设计是必不可少的。本研究提出了一种低成本、直接的利用海浪图像测量浪高的方法。该方案包括一个基于卷积神经网络的波浪探测器,以二维海洋图像为输入,以及一个PPM计算器,测量图像中物体的大小。本文以地面实验为依托,阐述了测波仪的结构与实现,以及PPM计算器的PPM曲面生成方法的基本原理。利用两种波高测量传感器和三种真实海洋图像对该方案进行了验证,并对PPM计算器进行了两轮地面实验。结果表明,该方案测得的波高值与测量传感器测得的波高值高度一致。
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引用次数: 0
Experimental study on wave motion of partial air cushion supported catamaran 部分气垫双体船波浪运动的实验研究
IF 2.2 3区 工程技术 Q2 ENGINEERING, MARINE Pub Date : 2023-01-01 DOI: 10.1016/j.ijnaoe.2023.100525
Yang Jinglei , Sun Hanbing , Li Xiaowen , Wu Defeng

To study the performance of partial air cushion-supported catamaran (PACSCAT), which is sailing with a flexible air seal in waves, this paper uses the model tests, and research the motion characteristics of PACSCAT at different wavelengths, by monitoring the boundaries of heave, pitch, acceleration, air cushion pressure. Firstly this paper introduces the test situation of PACSCAT in the towing tank and introduces the test method, equipment, and test conditions. Second, this paper extracts the test data, analyzes the features of heave, pitch, acceleration, and air cushion pressure, and studies their linear and nonlinear changes in regular waves. Thirdly this paper analyzes the nonlinear air leakage flow of the bow of PACSCAT in detail under the test conditions and studies the internal and external free liquid surface under different conditions.

为了研究采用柔性气密封的部分气垫支撑双体船(PACSCAT)在波浪中航行的性能,采用模型试验,通过监测PACSCAT在不同波长下的升沉、俯仰、加速度、气垫压力边界,研究了PACSCAT在不同波长下的运动特性。本文首先介绍了PACSCAT在拖曳舱中的测试情况,介绍了测试方法、设备和测试条件。其次,提取试验数据,分析升沉、俯仰、加速度和气垫压力的特征,研究它们在规则波中的线性和非线性变化。第三,详细分析了PACSCAT艏部在试验条件下的非线性漏风流动,研究了不同条件下的内外自由液面。
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引用次数: 0
Experimental study on the propulsion performance of a partially submerged propeller 部分淹没螺旋桨推进性能的实验研究
IF 2.2 3区 工程技术 Q2 ENGINEERING, MARINE Pub Date : 2023-01-01 DOI: 10.1016/j.ijnaoe.2023.100516
Jeongsoo Ha , Jongyeol Park , Gyukpo Park , Jaehun Kim , Jaeheon Kim , Jeonghwa Seo , Shin Hyung Rhee

The present study concerns an open water performance of a partially submerged propeller. To investigate the free surface effects on the propulsion performance, the force and moment were measured, and the ventilation phenomena were visualized with respect to submergence ratios and advance coefficients. The thrust loss in heavy load conditions due to ventilation at the suction side of the propeller blade was observed. The extent of the ring-shaped ventilation phenomena increased as the advance coefficients decreased, resulting in thrust loss. Using the underwater camera and the fast Fourier transform results of the thrust, the ventilation phenomena were classified into five types. Also, the shaft excitation force of the propeller was analyzed. The shaft-bearing load was approximately 100% greater than the propeller weight in the ballast draft condition. A larger load was applied to the shaft due to the movement of the thrust eccentricity near the free surface.

本文研究了部分浸没螺旋桨在开放水域的性能。为了研究自由表面对推进性能的影响,测量了力和力矩,并将通风现象与淹没比和推进系数进行了可视化。观察了大载荷条件下螺旋桨叶片吸力侧通风引起的推力损失。环形通风现象的程度随着推进系数的减小而增大,导致推力损失。利用水下摄像机和推力的快速傅里叶变换结果,将通风现象分为五种类型。并对螺旋桨轴向激振力进行了分析。在压载吃水条件下,轴轴承载荷大约比螺旋桨重量大100%。由于推力偏心距在自由表面附近的运动,对轴施加了较大的载荷。
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引用次数: 1
Prediction of cavitation dynamics and cavitation erosion around a three-dimensional twisted hydrofoil with an LES method 三维扭曲水翼空化动力学及空化侵蚀的LES预测
IF 2.2 3区 工程技术 Q2 ENGINEERING, MARINE Pub Date : 2023-01-01 DOI: 10.1016/j.ijnaoe.2023.100536
Pengpeng He , Ziru Li , Qian Liu , Xiaowang Zhang , Wei He

The Large Eddy Simulation (LES) method coupled with a Schnerr and Sauer cavitation model was adopted to simulate the unsteady cavitating flow around a Delft Twist 11 (Twist11) hydrofoil. We proposed a novel aggressiveness indicator to predict the risk of cavitation erosion on the hydrofoil surface by utilizing LES simulations as input. The proposed aggressiveness indicator introduces the time-averaged pressure, the hypotheses of Nohmi et al. and the concept of the power exponent into the energy balance approach. The results show that the current numerical method integrally reproduces the evolution of the cloud cavity observed in the cavitation tunnel. The cavitation erosion risk predicted by the aggressiveness indicator e1n=5 agrees well with the erosion pattern obtained from the paint test. The predicted erosion risk regions are located in the “hoof” positions (region 2 and region 3) of the horse-shoe-shaped cloudy cavity and the positions (region 1) near the cavity closure line.

采用大涡模拟(LES)方法,结合Schnerr和Sauer空化模型,模拟了Delft Twist11 (Twist11)水翼的非定常空化流动。以LES模拟为输入,提出了一种新的侵蚀性指标来预测水翼表面的空化侵蚀风险。所提出的侵略性指标将时间平均压力、Nohmi等人的假设以及功率指数的概念引入能量平衡方法。结果表明,目前的数值方法完整地再现了在空化隧道中观测到的云腔的演化过程。侵蚀性指标⟨e1⟩n=5 '预测的空化侵蚀风险与从油漆测试中获得的侵蚀模式非常吻合。预测侵蚀风险区域位于马蹄形浑浊空腔的“蹄”位置(2区和3区)和空腔闭合线附近的位置(1区)。
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引用次数: 1
Improvement of hull form for an 1,800 TEU containership toward reduced fuel consumption under in-service conditions 改进了一艘1800teu集装箱船的船体形状,以减少在役条件下的燃油消耗
IF 2.2 3区 工程技术 Q2 ENGINEERING, MARINE Pub Date : 2023-01-01 DOI: 10.1016/j.ijnaoe.2023.100520
Yurim Cho , Seung Myun Hwangbo , Jin-Won Yu , Jonghyeon Lee , Yechang Park , Woo-Hyuk Jang , Inwon Lee

In the present study, the hull form of an 1,800 TEU containership was developed to reduce fuel consumption under real operation conditions. Contrary to the conventional hull form design practice in terms of the calm-sea performance, the hull form design in this study was aimed at improving the performance of a ship under in-service condition, which is closely associated with the added resistance due to waves. In order to reduce the added resistance due to waves, the bow hull form was modified to have sharper entrance with increased length between perpendicular. This enabled the waves to follow the bow part more smoothly. The added resistance of the developed hull was predicted by means of a series of CFD simulations in regular waves with wavelengths λ/Lpp=0.52.0. The added resistance at irregular waves was calculated by frequency integration. The Daily Fuel Oil Consumption (DFOC) was subsequently calculated based on the wave statistics on the operating route. The significance of the present study lies in the point that the performance evaluation was carried out by means of the free-surface CFD simulation in the presence of regular waves. Final performance verification was made through a series of model tests. The resulting DFOC and daily CO2 emission for the optimal hull form under the in-service conditions was found to be reduced by 7.65%. Furthermore, the calm-sea DFOC and CO2 emission were also improved by 3.43%.

为了降低实际运行工况下的燃油消耗,本文对一艘1800teu集装箱船的船体形式进行了研究。与传统的船体外形设计实践在平海性能方面不同,本研究的船体外形设计旨在提高船舶在役状态下的性能,而这与波浪产生的附加阻力密切相关。为了减少由于波浪增加的阻力,船首的船体形式被修改为有更锋利的入口,垂直之间的长度增加。这使得波浪能够更平稳地跟随船头。通过一系列的CFD模拟,在波长λ/Lpp=0.5 ~ 2.0的规则波浪中预测了开发船体的附加阻力。采用频率积分法计算了不规则波处的附加阻力。随后,根据运行路线上的波浪统计数据计算每日燃油消耗量(DFOC)。本文研究的意义在于,采用规则波存在下的自由面CFD模拟进行了性能评价。最后通过一系列模型试验进行性能验证。结果发现,在服役条件下,最佳船体形状的DFOC和每日二氧化碳排放量减少了7.65%。此外,平海DFOC和CO2排放量也提高了3.43%。
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引用次数: 1
Dynamic responses and robustness performance to moving boundary of double-stepped cable during deep-sea mining 深海采矿过程中双阶梯电缆运动边界的动力响应和鲁棒性
IF 2.2 3区 工程技术 Q2 ENGINEERING, MARINE Pub Date : 2023-01-01 DOI: 10.1016/j.ijnaoe.2023.100546
Yilun Li , Shuangxi Guo , Yucheng Guo , Xiaoqi Yu , Weimin Chen , Jixiang Song

As the exploration and exploitation of deep-sea oil and gas, along with promising polymetallic nodule&sulfides mining, have been developing toward ultra-deep waters, some innovative concepts of marine cable configuration suitable for ultra-deepwater are proposed, such as stepped cable, hybrid cable and double-stepped cable. For deep-water cables with complex configurations, the structural responses become more complicated due to their non-uniform structural properties. Because the distributed buoyancy modules along cable length might introduce more significant local bending segments. Moreover, the impacts of moving boundary, caused by the motions of top vessel and bottom mining vehicle, should be considered. Through combing the finite element simulations with the hydrodynamic models, the dynamic response analysis approach of ultra-deepwater cables is established in this study. Then the double-stepped cable responses, including axial tension, displacement along with the change of overall configurations caused by moving top vessel and bottom mining vehicle, are calculated. Moreover, wave propagation behaviors during cable response are comprehensively examined, and the influences of non-uniform structural properties on cable response and wave propagation are analyzed using the wave propagation theory of structure with axially varying properties based on the Bessel function. The results show that the presented double-stepped cable can provide suitable configurations during the dynamic response, which has good compliance performance and can effectively buffer its response caused by moving boundary excitation. Finally, we found that the response spatial-temporal evolutions present some interesting phenomena, such as the axially non-uniform characteristics lead to non-monotonic changes in response amplitude and wavelength, with local peaks occurring in the low-tension region, owing to the distributed buoyancy modules, along with axially-varying and discontinuous structural properties. And, there exists significant mixed effect coming from both standing waves and traveling waves.

随着深海油气勘探开发和多金属结核硫化物开采向超深水方向发展,提出了一些适用于超深水的海底电缆结构的创新概念,如阶梯电缆、混合电缆和双阶梯电缆。对于结构复杂的深水电缆,由于其结构特性的不均匀性,结构响应变得更加复杂。由于沿索长分布的浮力模块可能会引入更多的局部弯曲段。此外,还应考虑顶船和底矿车运动引起的移动边界的影响。本研究通过有限元模拟与水动力模型相结合,建立了超深水电缆动力响应分析方法。然后计算了顶船和底采车移动引起的双阶梯索的轴向拉力和位移随整体构型变化的响应。采用基于贝塞尔函数的轴向变化结构波传播理论,全面考察了索响应过程中的波传播行为,分析了非均匀结构特性对索响应和波传播的影响。结果表明,所设计的双阶梯索在动态响应过程中能够提供合适的结构形式,具有良好的柔度性能,能够有效缓冲移动边界激励引起的响应。最后,我们发现响应的时空演化呈现出一些有趣的现象,如轴向非均匀特征导致响应振幅和波长的非单调变化,并且由于浮力模块的分布,在低张力区域出现局部峰值,以及轴向变化和不连续的结构特性。并且驻波和行波都存在明显的混合效应。
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引用次数: 0
Experimental study on the towing stability of a towed underwater object 拖曳水下物体拖曳稳定性的实验研究
IF 2.2 3区 工程技术 Q2 ENGINEERING, MARINE Pub Date : 2023-01-01 DOI: 10.1016/j.ijnaoe.2023.100539
Jongyeol Park , Shin Hyung Rhee , Jong-Beom Im , Ba Han Ji , Seung Jin Lee

The towing stability of a towed underwater object was investigated through towing tank model tests. Three types of towing cables were employed, and the attitude of a towed object was measured by an inertial measurement unit. The towed object's geometry and the position of the towing point were fixed. The lower center of gravity enabled the positive pitch moment due to the increased moment arm and reduced the fluctuation of pitch motion. Three types of appendages, which were vanes, a streamlined bracket, and a spoiler, were employed. The magnitude of the damping force by the vanes and the resulting towing stability depended on the vanes' exposed area to the inflow. The damping force by the streamlined bracket enhanced the pitch stability. On the other hand, the spoiler deteriorated the towing stability as the tilted spoiler resulted in a stall and thereby nonlinear and unfavorable damping force.

通过拖曳槽模型试验,研究了拖曳水下物体的拖曳稳定性。采用三种类型的拖曳电缆,并通过惯性测量单元测量拖曳物体的姿态。被拖物体的几何形状和拖曳点的位置是固定的。较低的重心,由于力臂增大,使俯仰力矩为正,减小了俯仰运动的波动。三种类型的附件,即叶片,流线型支架和扰流板,被采用。由叶片产生的阻尼力的大小和拖曳稳定性取决于叶片对流入的暴露面积。流线型支架的阻尼力增强了俯仰稳定性。另一方面,由于倾斜的扰流板导致失速,从而产生非线性和不利的阻尼力,扰流板恶化了拖曳稳定性。
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引用次数: 0
Enhancing early-stage energy consumption predictions using dynamic operational voyage data: A grey-box modelling investigation 使用动态操作航次数据增强早期能源消耗预测:灰盒模型调查
IF 2.2 3区 工程技术 Q2 ENGINEERING, MARINE Pub Date : 2023-01-01 DOI: 10.1016/j.ijnaoe.2022.100484
Kirsten Odendaal , Aaron Alkemade , Austin A. Kana

The adverse human contribution to global climate change has forced the yachting industry to acknowledge the need to reduce its environmental impact due to the client's increasing pressure and potential future regulations to limit the ecological effects. Unfortunately, current real-world data presents a significant disparity between predicted and actual gathered energy consumption results. Thus, this research aims to develop an approach to accurately predict total dynamic Energy Consumption (EC) using real operation voyage data for the improved early-stage design of future yachts. A Grey-Box Modelling (GBM) solution combines: physics-based White-Box Models (WBM); and Black-Box Model (BBM) artificial neural networks to provide estimations with high accuracy and improved extrapolation capacity. The study utilizes ten months of onboard continuous monitoring data, hindcasted weather, and voyage information from a Feadship fleet yacht. Upon applying a sequential modelling methodology, predictions are compared between the three model categories, indicating propulsion and auxiliary estimates fall within 3% and 7% error of operational conditions. The study is then continued using external range datasets to evaluate the extrapolation potential. While GBM improvements are seen over the BBM, limitations were directly related to the strength between dynamic WBM input-output correlations. Ultimately, GBM's have the potential to improve both accuracy and extrapolation ability over existing WBM and BBM's; however, much is dependent on the strength of the input-output relationships.

人类对全球气候变化的不利影响迫使游艇行业认识到,由于客户日益增加的压力和未来限制生态影响的潜在法规,需要减少对环境的影响。不幸的是,目前的真实世界数据在预测和实际收集的能源消耗结果之间存在显著差异。因此,本研究旨在开发一种利用实际航行数据准确预测总动态能耗(EC)的方法,以改进未来游艇的早期设计。灰盒建模(GBM)解决方案结合了:基于物理的白盒模型(WBM);和黑盒模型(BBM)人工神经网络,提供高精度的估计和改进的外推能力。这项研究利用了10个月的船上连续监测数据、天气预报和来自一艘船队游艇的航行信息。在应用顺序建模方法后,将三种模型类别之间的预测进行比较,表明推进和辅助估计的运行条件误差在3%和7%之间。然后继续使用外部范围数据集来评估外推的潜力。虽然在BBM上可以看到GBM的改进,但限制与动态WBM输入输出相关性之间的强度直接相关。最终,与现有的WBM和BBM相比,GBM具有提高准确性和外推能力的潜力;然而,这在很大程度上取决于投入产出关系的强度。
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引用次数: 0
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International Journal of Naval Architecture and Ocean Engineering
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