The fretting wear behaviour of a hard B12(C,Si,B)3–SiC composite fabricated by reactive spark plasma sintering (SPS) at only 1400 °C from B4C with 20 vol% Si aids was evaluated under 1-N and 5-N loads without lubrication against three ceramic materials of different hardness (diamond, Al2O3., and borosilicate glass). The results were compared with those of B4C monoliths SPS-ed at 1400 °C and 2000 °C. First, the B12(C,Si,B)3–SiC composite exhibited lower wear under the 1-N load than under the 5-N load, and its specific fretting rate (SFR) increased with decreasing hardness of the counterpart, which was attributed to greater damage of the latter causing rougher contacts with more abundant wear debris. Nevertheless, the composite demonstrated excellent fretting resistance, having undergone very mild two-body abrasion against diamond (SFR = 10−7–10−8 mm3/(N·m)) and very mild or mild three-body abrasion against Al2O3 (SFR = 10−7 mm3/(N·m)) and borosilicate glass (SFR = 10−6 mm3/(N·m)). Second, owing to its fully dense, fine-grained duplex microstructure and high hardness (28.7 ± 0.8 GPa), the B12(C,Si,B)3–SiC composite exhibited a significantly higher fretting resistance than the porous B4C monolith SPS-ed using the same cycle and slightly higher fretting resistance than the well-densified, super-hard (35.6 ± 0.8 GPa) B4C monolith SPS-ed at 2000 °C, with the added advantage of requiring a substantially lower SPS temperature.
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