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Preparation of RHEA/Fe alloy bond diamond tools for dry grinding of silicon nitride 干式磨削氮化硅用RHEA/Fe合金结合金刚石刀具的制备
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-30 DOI: 10.1016/j.ijrmhm.2026.107711
Tao He , Feng-lin Zhang , Wei-jian Yang , Xin zhou , Xiao-yi Pan , Yu-mei Zhou
Dry grinding of hard and brittle materials has received increasing attention due to the environmental issues associated with using coolants and the need for machine tooling under dry conditions. However, during dry grinding, the high grinding temperature may induce thermal deformation of traditional metal bonds and accelerate the wear of diamond tools. In the present study, a refractory high-entropy alloy (RHEA) was introduced into Fe alloy to serve as the metal bond of diamond tool in order to improve the dry grinding performance. First, RHEA powders (composed of WMoTaNbV) were prepared by discharge plasma ball milling (DPBM) as well as planetary milling (PM) for comparison. The effect of ball milling time on the microstructure of RHEA powder was examined. Then, RHEA/Fe alloy was prepared by hot-press sintering, and the microstructures, mechanical properties and wear resistance of sintered RHEA/Fe alloys with different contents of RHEA were investigated. Finally, a RHEA/Fe alloy bond diamond tool was prepared to evaluate the dry grinding performance on a silicon nitride ceramic. The results indicated that RHEA powder was successfully synthesized by DPBM milling for only 15 h, which was a much shorter duration compared to PM method. With increasing RHEA content in the range of 0-20 wt%, the relative density of RHEA/Fe alloys decreased, but the hardness, compressive strength, and wear resistance increased. Good bonding was achieved between 20wt.%RHEA/Fe alloy and diamond grits in the synthesized diamond tool at the sintering temperature of 1050 °C. During dry grinding of silicon nitride ceramic, the diamond tool based on 20wt.%RHEA/Fe bond exhibited a lower grinding force, higher grinding ratio, and reduced wear in comparison with commercial Fe alloy bond diamond tool, showing excellent potential for the dry grinding of ceramics.
由于使用冷却剂的环境问题和干燥条件下机床的需要,硬脆材料的干式磨削受到越来越多的关注。然而,在干式磨削过程中,较高的磨削温度会引起传统金属键的热变形,加速金刚石工具的磨损。在铁合金中引入难熔高熵合金(RHEA)作为金刚石工具的金属结合剂,以改善金刚石工具的干磨性能。首先,通过放电等离子球磨(DPBM)和行星磨(PM)制备了由WMoTaNbV组成的RHEA粉末,并进行了比较。研究了球磨时间对RHEA粉末微观结构的影响。然后采用热压烧结法制备了RHEA/Fe合金,研究了不同含量RHEA烧结后的RHEA/Fe合金的显微组织、力学性能和耐磨性。最后,制备了RHEA/Fe合金结合金刚石工具,对氮化硅陶瓷的干式磨削性能进行了评价。结果表明,DPBM制粉仅需15 h即可成功合成RHEA粉末,比PM制粉时间短得多。在0 ~ 20 wt%范围内,随着RHEA含量的增加,RHEA/Fe合金的相对密度降低,硬度、抗压强度和耐磨性提高。在20wt之间实现了良好的粘合。在1050℃的烧结温度下,合成的金刚石工具中含有%RHEA/Fe合金和金刚石磨粒。干式磨削氮化硅陶瓷时,金刚石刀具以20wt为基础。与商用铁合金结合剂金刚石刀具相比,RHEA/Fe结合剂具有较低的磨削力、较高的磨削比和较低的磨损,具有良好的干式磨削陶瓷的潜力。
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引用次数: 0
Promoted room-temperature deformability and strength synergy in Nb-Mo-Ta-W-Ti refractory high-entropy alloys via carbon doping 碳掺杂提高了Nb-Mo-Ta-W-Ti耐火高熵合金的室温变形性能和强度协同效应
IF 3.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-29 DOI: 10.1016/j.ijrmhm.2026.107696
Chaofan Yu, Lixian Lian, Ziming Bao, Rui Zhang, Ying Liu
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引用次数: 0
Microstructural effects on the fatigue crack growth behavior of γ-phase containing WC-Co cemented carbides: Mechanics, mechanisms and fatigue sensitivity 微观组织对含γ相- WC-Co硬质合金疲劳裂纹扩展行为的影响:力学、机理和疲劳敏感性
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-29 DOI: 10.1016/j.ijrmhm.2026.107706
M. Serra , R. Batista , L. Cabezas , N. Cinca , E. Tarrés , E. Jiménez-Piqué , L. Llanes
The partial substitution of tungsten carbide by cubic refractory ones (γ-phase) represents an accessibility-driven approach for the microstructural design of hard ceramic-metal composites, offering an alternative to WC-Co hardmetals by reducing dependence on tungsten as a critical raw material. However, successful implementation of this approach requires knowledge and deeper understanding of microstructural effects on mechanical integrity, beyond simple hardness – indentation fracture toughness correlations, for these γ-phase containing- WC-Co cemented carbides. In this study, a systematic and detailed investigation addressing the influence of γ-phase carbides – as third phase – on crack growth resistance of WC-Co hardmetals, under monotonic and cyclic loading, is conducted. Materials studied include two γ-phase containing grades with submicron and fine grain sizes, as well as two reference WC-Co systems with matching microstructural features. Fatigue crack growth behavior and fracture toughness are assessed by testing through-thickness pre-cracked specimens. The mechanical study is complemented by an extensive characterization of cracking paths and fractographic features. Independent of microstructural assemblage, crack propagation under variable loading is found to be dominated by static failure modes rather than pure cyclic ones. Meanwhile, quantitative analysis of crack-microstructure interactions reveals an increased frequency of transgranular cracking through the γ-phase carbides in both submicron- and fine-grained grades. This is more pronounced in the former, significantly reducing the relative prominence of binder-related crack paths. Hence, despite exhibiting higher crack growth rates, the submicron-grained three-phase cemented carbide is found to have a lower fatigue sensitivity relative to its reference counterpart. This behavior reflects a microstructure-dependent trade-off and should be interpreted within a tailored application framework. However, such behavior is not kept as microstructure gets coarser, because this yields higher and lower proportions of ductile binder fracture and transgranular crack paths within γ-phase carbides, respectively. Nanoindentation measurements revealed significant differences in hardness and modulus between WC, γ-phase and binder regions, further validating the observed failure micromechanisms. The experimental findings and their corresponding analysis underscore the critical influence of microstructural assemblage — particularly the contiguity and distribution of the γ-phase carbides — in controlling fracture and fatigue behavior in multielement cemented carbide systems.
立方耐火材料(γ相)部分取代碳化钨代表了硬质陶瓷-金属复合材料微观结构设计的可及性驱动方法,通过减少对钨作为关键原材料的依赖,提供了WC-Co硬质合金的替代品。然而,这种方法的成功实施需要对微观结构对机械完整性的影响有更深入的了解,而不仅仅是简单的硬度-压痕断裂韧性的相关性,对于这些含有γ相的- WC-Co硬质合金来说。本文系统、详细地研究了γ相碳化物作为第三相对WC-Co硬质合金在单调和循环加载下抗裂纹扩展性能的影响。所研究的材料包括两种含γ相的亚微米级和细晶粒级,以及两种具有匹配显微结构特征的WC-Co参考体系。通过对预裂试样的全厚测试,评价了疲劳裂纹扩展行为和断裂韧性。力学研究是由裂缝路径和断口特征的广泛表征补充的。与微观组织组合无关,变载荷下的裂纹扩展以静态破坏模式为主,而非纯粹的循环破坏模式。同时,裂纹-微观结构相互作用的定量分析表明,在亚微米级和细晶级中,γ相碳化物穿晶开裂的频率都有所增加。这在前者中更为明显,显著降低了与粘合剂相关的裂缝路径的相对突出性。因此,尽管表现出更高的裂纹扩展速率,亚微米晶粒的三相硬质合金相对于其对照物具有更低的疲劳敏感性。这种行为反映了依赖于微观结构的权衡,应该在定制的应用程序框架中进行解释。然而,随着显微组织变得更粗,这种行为并没有保持,因为这在γ相碳化物中分别产生更高和更低比例的韧性结合剂断裂和穿晶裂纹路径。纳米压痕测量显示WC、γ相和粘结剂区域之间的硬度和模量存在显著差异,进一步验证了观察到的失效微观机制。实验结果及其相应的分析强调了微观组织组合-特别是γ相碳化物的邻近和分布-在控制多元素硬质合金体系的断裂和疲劳行为方面的关键影响。
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引用次数: 0
Unlubricated fretting wear of a hard B12(C,Si,B)3–SiC composite reactively sintered from B4C with Si aids B4C与Si助剂反应烧结的硬质B12(C,Si,B) 3-SiC复合材料无润滑微动磨损
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-29 DOI: 10.1016/j.ijrmhm.2026.107707
Antonio Fernández-Ortiz, Victor Zamora, Fernando Guiberteau, Angel L. Ortiz
The fretting wear behaviour of a hard B12(C,Si,B)3–SiC composite fabricated by reactive spark plasma sintering (SPS) at only 1400 °C from B4C with 20 vol% Si aids was evaluated under 1-N and 5-N loads without lubrication against three ceramic materials of different hardness (diamond, Al2O3., and borosilicate glass). The results were compared with those of B4C monoliths SPS-ed at 1400 °C and 2000 °C. First, the B12(C,Si,B)3–SiC composite exhibited lower wear under the 1-N load than under the 5-N load, and its specific fretting rate (SFR) increased with decreasing hardness of the counterpart, which was attributed to greater damage of the latter causing rougher contacts with more abundant wear debris. Nevertheless, the composite demonstrated excellent fretting resistance, having undergone very mild two-body abrasion against diamond (SFR = 10−7–10−8 mm3/(N·m)) and very mild or mild three-body abrasion against Al2O3 (SFR = 10−7 mm3/(N·m)) and borosilicate glass (SFR = 10−6 mm3/(N·m)). Second, owing to its fully dense, fine-grained duplex microstructure and high hardness (28.7 ± 0.8 GPa), the B12(C,Si,B)3–SiC composite exhibited a significantly higher fretting resistance than the porous B4C monolith SPS-ed using the same cycle and slightly higher fretting resistance than the well-densified, super-hard (35.6 ± 0.8 GPa) B4C monolith SPS-ed at 2000 °C, with the added advantage of requiring a substantially lower SPS temperature.
采用反应放电等离子烧结(SPS)技术,以B4C为原料,添加20 vol% Si助剂,在1400°C下制备了一种硬质B12(C,Si,B) 3-SiC复合材料,在1 n和5 n载荷下,对三种不同硬度的陶瓷材料(金刚石,Al2O3)进行了微动磨损性能评价。硼硅酸盐玻璃)。在1400°C和2000°C时,将结果与B4C单片ps -ed进行了比较。首先,B12(C,Si,B) 3-SiC复合材料在1 n载荷下的磨损比5 n载荷下的磨损更小,其比微动率(SFR)随硬度的降低而增加,这是由于后者的损伤更大,接触更粗糙,磨损碎屑更丰富。然而,复合材料表现出优异的抗微动性能,对金刚石(SFR = 10−7 - 10−8 mm3/(N·m))有非常轻微的两体磨损,对氧化铝(SFR = 10−7 mm3/(N·m))和硼硅玻璃(SFR = 10−6 mm3/(N·m))有非常轻微或轻微的三体磨损。其次,由于其完全致密、细晶的双相组织和高硬度(28.7±0.8 GPa),在相同的循环条件下,B12(C,Si,B) 3-SiC复合材料的微动阻力明显高于多孔B4C整体SPS-ed,在2000°C时的微动阻力略高于致密的超硬B4C整体SPS-ed(35.6±0.8 GPa),并且需要更低的SPS温度。
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引用次数: 0
Influence of rolling reduction and annealing on recrystallization and grain structure in Ta-2.5W alloys 轧制压下和退火对ta-2.5 W合金再结晶和晶粒组织的影响
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-29 DOI: 10.1016/j.ijrmhm.2026.107708
P.D. Paradise, R.P. Sankaran, M. Koelle, J.R. Boro, J.T. McKeown, T.Y. Han, S.R. Qiu
The microstructural evolution of wrought Tantalum - 2.5 wt% Tungsten (Ta-2.5W) alloys during thermomechanical processing is critical for optimizing their mechanical reliability in demanding applications such as aerospace, chemical processing, and nuclear technology. Despite the widespread use of Ta-W alloys, a comprehensive understanding of how rolling reduction, annealing temperature, and elemental inhomogeneity interact to determine recrystallization behavior and grain refinement remains incomplete. In this study, we systematically investigate the effects of cold rolling and subsequent annealing on the microstructure of Ta-2.5W, with particular attention to grain orientation, stored energy, and elemental banding. Our results demonstrate that higher rolling reduction rates lower the onset and completion temperatures for recrystallization, resulting in finer and more homogeneous grain structures. Electron backscatter diffraction (EBSD) analysis reveals that grains with a 〈111〉 parallel to the plate normal possess higher stored energy and nucleate recrystallization more readily than grains with a 〈001〉 parallel to the plate normal. Elemental mapping shows that tungsten inhomogeneity leads to localized bands of accelerated recrystallization and hardness variation. These findings provide new insights into the mechanisms of microstructure refinement in Ta-2.5W alloys, offering guidance for tailoring processing routes to achieve superior performance in demanding engineering environments.
变形钽-2.5 wt%钨(Ta-2.5W)合金在热机械加工过程中的微观组织演变对于优化其在航空航天、化学加工和核技术等苛刻应用中的机械可靠性至关重要。尽管Ta-W合金广泛使用,但对轧制压下、退火温度和元素不均匀性如何相互作用决定再结晶行为和晶粒细化的全面理解仍然不完整。在这项研究中,我们系统地研究了冷轧和随后的退火对Ta-2.5W微观组织的影响,特别关注了晶粒取向、储存能量和元素带化。我们的研究结果表明,较高的轧制压下率降低了再结晶的开始温度和完成温度,从而产生更细、更均匀的晶粒组织。电子后向散射衍射(EBSD)分析表明,与平行于板法向线< 111 >的晶粒相比,平行于板法向线< 001 >的晶粒具有更高的储能和更容易的成核再结晶。元素映射表明,钨的不均匀性导致了局部的加速再结晶带和硬度变化。这些发现为研究Ta-2.5W合金的微观组织细化机制提供了新的见解,为在苛刻的工程环境中实现卓越性能的定制加工路线提供了指导。
{"title":"Influence of rolling reduction and annealing on recrystallization and grain structure in Ta-2.5W alloys","authors":"P.D. Paradise,&nbsp;R.P. Sankaran,&nbsp;M. Koelle,&nbsp;J.R. Boro,&nbsp;J.T. McKeown,&nbsp;T.Y. Han,&nbsp;S.R. Qiu","doi":"10.1016/j.ijrmhm.2026.107708","DOIUrl":"10.1016/j.ijrmhm.2026.107708","url":null,"abstract":"<div><div>The microstructural evolution of wrought Tantalum - 2.5 wt% Tungsten (Ta-2.5W) alloys during thermomechanical processing is critical for optimizing their mechanical reliability in demanding applications such as aerospace, chemical processing, and nuclear technology. Despite the widespread use of Ta-W alloys, a comprehensive understanding of how rolling reduction, annealing temperature, and elemental inhomogeneity interact to determine recrystallization behavior and grain refinement remains incomplete. In this study, we systematically investigate the effects of cold rolling and subsequent annealing on the microstructure of Ta-2.5W, with particular attention to grain orientation, stored energy, and elemental banding. Our results demonstrate that higher rolling reduction rates lower the onset and completion temperatures for recrystallization, resulting in finer and more homogeneous grain structures. Electron backscatter diffraction (EBSD) analysis reveals that grains with a 〈111〉 parallel to the plate normal possess higher stored energy and nucleate recrystallization more readily than grains with a 〈001〉 parallel to the plate normal. Elemental mapping shows that tungsten inhomogeneity leads to localized bands of accelerated recrystallization and hardness variation. These findings provide new insights into the mechanisms of microstructure refinement in Ta-2.5W alloys, offering guidance for tailoring processing routes to achieve superior performance in demanding engineering environments.</div></div>","PeriodicalId":14216,"journal":{"name":"International Journal of Refractory Metals & Hard Materials","volume":"138 ","pages":"Article 107708"},"PeriodicalIF":4.6,"publicationDate":"2026-01-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146071503","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Corrigendum to “Effect of powder characteristics on shrinkage kinetics of WC-Co-Cr Zn-reclaimed submicron powders” [International Journal of Refractory Metals and Hard Materials vol. 136 (2026) 107603] “粉末特性对WC-Co-Cr - zn再生亚微米粉末收缩动力学的影响”的勘误表[国际难熔金属和硬材料杂志vol. 136 (2026) 107603]
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-27 DOI: 10.1016/j.ijrmhm.2026.107680
L. Muñoz-Ortuño , T. Soria-Biurrun , A. Vornberger , J. Pötschke , J. Ronkainen , T. Karhumaa , J.M. Sánchez-Moreno
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引用次数: 0
Experimental investigation on rear-side fragmentation and damage of steel targets penetrated by tungsten fiber-reinforced bulk metallic glass composites 钨纤维增强大块金属玻璃复合材料侵彻钢靶后侧破碎损伤试验研究
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-26 DOI: 10.1016/j.ijrmhm.2026.107689
Lizhi Xu , Mingyang Wang , Xuan Zhou , Zhanxuan Wang , Jun He , Yongkang Zhou , Zhengkun Li , Zhonghua Du
Tungsten fiber-reinforced bulk metallic glass composites (BMGCs) are high-strength, high-density materials with exceptional penetration capabilities, post-target fragmentation, and energy-release damage effects, making them highly valuable in defense applications. This study investigates a Zr-based BMGC (composition: Zr40.08Ti13.30Cu11.84Ni0.07Nb24.7) with a density of 12 g/cm3. Quasi-static/dynamic compression tests and ballistic experiments were conducted to systematically analyze its mechanical properties under varying strain rates and post-penetration fragmentation and damage effects. Results indicate that BMGCs exhibit high strength (ultimate strength of 1656 MPa) and plastic deformation under quasi-static loading, while dynamic loading induces brittle fracture and strain-rate softening (strength reduced to ∼1120 MPa at 1508 s−1). Ballistic tests reveal that BMGCs form a fragmented cloud after penetrating steel targets. Within the velocity range of 864–1407 m/s, the post-target damage mode transitions from shear plugging to tensile-dominated “petal” failure. The post-target damage area initially increases and decreases with velocity, peaking at 1325 m/s. Fragment size analysis shows that higher velocities increase the proportion of small fragments and their dispersion area, reducing the kinetic energy density per unit area and diminishing damage efficiency.
钨纤维增强大块金属玻璃复合材料(BMGCs)是一种高强度、高密度的材料,具有卓越的穿透能力、目标后破碎和能量释放损伤效应,在国防应用中具有很高的价值。研究了一种密度为12 g/cm3的zr基BMGC(成分:Zr40.08Ti13.30Cu11.84Ni0.07Nb24.7)。通过准静态/动态压缩试验和弹道试验,系统分析了不同应变速率和侵彻后破碎损伤效应下的力学性能。结果表明:在准静态加载下,BMGCs表现出较高的强度(极限强度为1656 MPa)和塑性变形,而在动加载下,BMGCs表现出脆性断裂和应变率软化(在1508 s−1时强度降至~1120 MPa)。弹道试验表明,弹道导弹在穿透钢目标后形成碎片云。在864 ~ 1407 m/s速度范围内,靶后破坏模式由剪切堵塞转变为以拉伸为主的“花瓣”破坏。目标后伤害面积随着速度的增加先增大后减小,在1325 m/s处达到峰值。碎片尺寸分析表明,较高的速度增加了小碎片的比例及其分散面积,降低了单位面积的动能密度,降低了杀伤效率。
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引用次数: 0
Corrigendum to ‘Study of fracture behavior and mechanical property of WC-6.5wt%co regenerated cemented carbides doped rare earth oxides’ [International Journal of Refractory Metals and Hard Materials Volume 135, February 2026, 107535] “掺稀土氧化物WC-6.5wt%co再生硬质合金的断裂行为和力学性能研究”的勘误表[International Journal of Refractory Metals and Hard Materials vol . 135, February 2026, 107535]
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-23 DOI: 10.1016/j.ijrmhm.2026.107656
Youxing He, Chang Jiang, Song Zeng, Yusong Guo, Xiang Wan, Jiuming Yu, Linwei Zhang, Lei Lu
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引用次数: 0
Surface deformation and damage evolution mechanism in grinding of WC-Al0.5CoCrFeNi high-entropy cemented carbide WC-Al0.5CoCrFeNi高熵硬质合金磨削过程中表面变形及损伤演化机制
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-23 DOI: 10.1016/j.ijrmhm.2026.107683
Ziyi Zhao , Jin Du , Guosheng Su , Peirong Zhang , Binxun Li , Yujing Sun , Chonghai Xu
Cemented carbide is a typical difficult-to-machine material used in machine tool components. The grinding process is an effective method for achieving the desired shape and dimensional accuracy of cemented carbide parts. The deformation mechanisms and damage behavior of the ground surface depend on the grinding parameters. In this study, WC–Al₀.₅CoCrFeNi high-entropy cemented carbide (WC-HEA) was fabricated via vacuum gas-pressure composite sintering. Grinding experiments were conducted to analyze the phase composition, microstructure, deformation mechanisms, and damage behavior of the ground surface. A refined surface layer composed of both amorphous and nanocrystalline phases formed on the machined surface. The dominant damage behavior of WC grains within the refinement layer was fracture and microcracking. The severity of brittle damage and binder-phase deformation on the ground surface increased with grinding depth and feed rate. Under a high grinding strain rate, grain pull-out, brittle fragmentation, and cracking were reduced. Therefore, the surface exhibited lower roughness and fewer brittle damage defects. In addition, elevated strain rates promoted a deformation mechanism in the Al0.5CoCrFeNi binder phase, characterized by twinning and solid-state amorphization. This plastic deformation mechanism suppresses phase transformation defects. The findings of this study clarify the deformation mechanisms and damage behavior of WC-HEA under various grinding parameters, providing a theoretical basis for the efficient and high-quality processing of WC-HEA.
硬质合金是一种用于机床部件的典型难加工材料。磨削加工是实现硬质合金零件所需形状和尺寸精度的有效方法。磨削参数决定了磨削表面的变形机理和损伤行为。在本研究中,WC-Al 0。₅CoCrFeNi高熵硬质合金(WC-HEA)是通过真空气压复合烧结制备的。通过磨削试验,分析了磨削过程中磨削表面的相组成、显微组织、变形机理和损伤行为。在加工表面形成由非晶相和纳米晶相组成的精细表面层。WC晶粒在细化层内的主要损伤行为是断裂和微裂。磨削深度和进给量越大,磨削表面脆性损伤和结合物相变形的严重程度越高。在较高的磨削应变速率下,晶粒拉出、脆性破碎和裂纹减少。因此,表面粗糙度较低,脆性损伤缺陷较少。此外,应变速率的提高促进了Al0.5CoCrFeNi结合相的变形机制,其特征是孪晶和固态非晶化。这种塑性变形机制抑制了相变缺陷。研究结果阐明了不同磨削参数下WC-HEA的变形机理和损伤行为,为高效、高质量加工WC-HEA提供了理论依据。
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引用次数: 0
Integrated process optimization of binder jetting for high-performance M2 high-speed steel: Printing parameters, bimodal powder design, and sintering strategies 高性能M2高速钢粘结剂喷射综合工艺优化:打印参数、双峰粉末设计和烧结策略
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-22 DOI: 10.1016/j.ijrmhm.2026.107690
Ziyang Zhang , Liang Zhang , Zhou Fan , Rongtao Zhu , Chuang Li , Hawke Suen , Xinglin He , Xia Luo
This paper reports the first systematic study on the optimization of key process parameters for binder jet additive manufacturing of M2 high-speed steel and their influence on the properties of green bodies and sintered parts. Through systematical optimization of the curing time, ultrasonic vibration time, screen size, layer thickness, and reference voltage, the relative density, dimensional accuracy, and compressive strength of the green bodies were significantly improved. Based on the powder packing theory, the coarse-to-fine volume ratio of bimodal powder was optimized to 8: 1, thereby achieving a high packing density of 4.378 g/cm3. During the sintering process, the effects of temperature and holding time on microstructure evolution and mechanical properties were systematically investigated. The results demonstrated that after sintering at 1290 °C for 60 min, the samples achieved a relative density exceeding 95.7%, with compressive strength reaching 2762 MPa, the compressive strain measuring 26%, the hardness registering 628 HV, and the surface roughness (Rz) as low as 0.067 mm. Microstructural analysis revealed that the sintered microstructure consisted primarily of an α-Fe matrix, irregular MC carbides, and fishbone-like or network-structured M₆C carbides. Increasing sintering temperature and time induces three key changes: First, grain-boundary M₆C carbides coarsen and become inhomogeneous; second, grains undergo significant growth; third, secondary phases (e.g., retained austenite) persist, whose stability is governed by liquid-phase behavior and carbide reprecipitation. This study provides critical theoretical and technological insights for the high-precision and high-performance fabrication of M2 high-speed steel via binder jetting additive manufacturing.
本文首次系统研究了M2高速钢粘结剂喷射增材制造关键工艺参数的优化及其对坯体和烧结件性能的影响。通过对固化时间、超声振动时间、筛分尺寸、层厚、参考电压等进行系统优化,显著提高了坯体的相对密度、尺寸精度和抗压强度。根据粉体充填理论,将双峰粉体的粗细体积比优化为8:1,实现了4.378 g/cm3的高充填密度。在烧结过程中,系统地研究了温度和保温时间对微观组织演变和力学性能的影响。结果表明:经1290℃烧结60 min后,试样的相对密度超过95.7%,抗压强度达到2762 MPa,压应变为26%,硬度为628 HV,表面粗糙度(Rz)低至0.067 mm。显微组织分析表明,烧结组织主要由α-Fe基体、不规则的MC碳化物和鱼骨状或网状的M₆碳化物组成。随着烧结温度和时间的增加,有三个关键的变化:一是晶界M₆碳化物变粗,变得不均匀;二是粮食生长显著;第三,二次相(如残余奥氏体)持续存在,其稳定性由液相行为和碳化物再析出决定。本研究为利用粘结剂喷射增材制造技术实现M2高速钢的高精度和高性能制造提供了重要的理论和技术见解。
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引用次数: 0
期刊
International Journal of Refractory Metals & Hard Materials
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