In this work, tungsten‑rhenium (W
Re) alloys with varying Re concentrations (10, 15, 20, 25 wt%) are fabricated using powder metallurgy techniques. The influence of Re3W (χ phase) addition on the mechanical properties of these alloys was systematically investigated. A clear trend of increasing macrohardness with Re content is observed in the W
Re alloys over the investigated composition range (10–25 wt%), irrespective of the addition of the χ-phase. Whereas, The compressive elastic limit of W
Re alloys, both with and without the addition of χ-phase particles, decreases with increasing Re content. Nanoindentation results indicate that the microhardness of the alloys increases with Re content up to 20 wt%. In contrast, the addition of χ-phase particles leads to a decrease in the microhardness of W
Re alloys with increasing Re content. Molecular dynamics simulations reveal that the tensile and compressive strength of W
Re alloys decrease with increasing Re content, a trend further exacerbated by the introduction of the χ-phase. It is attributed to the severe stress concentration induced by the presence of χ-phase. Rhenium clusters act as stress concentrators in a uniform stress field, but not under non-uniform conditions. Higher rhenium content enhances the tendency for Re cluster formation, which lowers the compressive elastic limit strength of the W
Re alloy. Concurrent microstructure analysis indicates that failure under compression is initiated by the crushing of the χ-phase, whereas tensile failure originates from interfacial cracking. Our work advances the understanding of how intermetallic compounds influence the mechanical properties of W
Re alloys, offering crucial insights for W
Re alloy design.
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